2.0
General Information
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4
GenStar MPPT
2.1 Overview
Thank you for choosing the GenStar MPPT charge controller with TrakStar
TM
MPPT Technology. The
GenStar MPPT is a maximum power point tracking solar battery charger. The controller features a
smart tracking algorithm that finds and maintains operation at the power source's peak power point,
maximizing energy harvest.
The GenStar MPPT battery charging process is designed for long battery life and improved system
performance. GenStar MPPT is compatible with Lithium, Lead-acid, Ni-Cad and Flow battery
systems. Self-diagnostics and electronic error protections prevent damage when installation mistakes
or system faults occur. The controller also features several communication ports, and terminals for
remote battery temperature and voltage measurement. See ReadyBlock BOS Components in
Section 2.5 for details on data interface capabilities.
Please take the time to read this operator’s manual to become familiar the many benefits the
GenStar MPPT can provide for your PV systems. Some examples:
• Rated for 12 or 24, and 48 Volt systems, and 60, 80 or 100 Amps of charging current
• ReadyRail expansion system for relay operation, current monitoring and battery management
• DC load terminals
• Fully-protected with automatic and manual recovery
• Easily selectable preset charging profiles
• Continuous self-testing with fault notification
• LED indications, push-button and meter key functions
• Terminals sized for #1/0 AWG (53.5 mm
2
) wire
• Digital meter display
• 5-year warranty (see Section 7.0)
2.2 Versions and Ratings
There are three versions of the GenStar MPPT controller:
GenStar-MPPT-60
• maximum 60 Amps continuous battery current
GenStar-MPPT-80
• maximum 80 amps continuous battery current
GenStar-MPPT-100
• maximum 100 amps continuous battery current
All GenStar models
:
• On-board meter display
• 30 Amp load current rating
• 12, 24 and 48 Volt DC systems
• Maximum 200 Volt DC open-circuit solar input voltage
• SD Card: USB-C (data port); RS232, EIA-485, Ethernet (RJ-45), MS CANBus (not available with
this release)
2.0 GENERAL INFORMATION
2.3 Features - Exterior
GenStar MPPT exterior and meter features are shown in Figures 2-1 and 2-2 below. A brief
description of each feature follows the figures.
Figure 2-1. GenStar MPPT Exterior Features
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2
6
5
3
4
8
7
9
10
EXTERIOR FEATURES:
1 - Meter Display Screen
LCD read-out for setting and programming
navigation
2 - Coin Cell / Accessory Cover Screw
3 - Coin Cell / Accessory Cover
Plastic protective cover for accessory terminals
and coin cell compartment
4 - Power Terminal Cover Screw (one of 2)
5 - Power Terminal Cover
Plastic protective cover for power terminal lugs
and communication ports
6 - Heatsink
Aluminum heatsink to dissipate GenStar MPPT
heat
7 - ReadyBlock Cover Screw
8 - ReadyBlock Tabs
Removable plastic protective panels for Ready
Block installation
9 - ReadyBlock Cover
Plastic protective cover for ReadyBlocks and
ReadyRail
TM
10 - ReadyBlock Cover Clips and Anchor
Hole Locations
(2) Plastic extension flanges to secure cover in
molded plastic anchors