background image

Configuration

37

36

GenStar MPPT 

4.0

can be configured for a unique function:

    1)  Threshold - no scheduling

.

 Choose whether the threshold will be reached from a rising (lower) 

or a  falling  (higher) value, relative to the threshold; choose a variable, and then enter the desired 

ON and OFF thresholds, along with desired delays. Activate ReadyRelays using Command buttons 

(after configuration in LiveView Installer ReadyRelay setup assignment). 

    2)  Faults/Alarms - no scheduling. 

Activates a relay for optional devices when Block is               

programmed for specifically occurring fault conditions:

      A)  When charging has stopped due to a fault
      B)  When charging has stopped due to high battery voltage
      C) When Load has disconnected due to a fault
      D)  When the load has been disconnected due to high battery voltage
      E)  An over-temperature alarm has occurred
      F)  Charging current is being limited

    3)  Charge Stage - no scheduling

.

 Toggles the relay for use with optional devices when the         

selected charge period - Bulk, Absorption, Float, Equalization, Night - is active. Further, relay start 

and exit delays can optionally be entered.

    

4)  Custom (see Section 4.2.8, below) External Source Control (ESC) Start-Stop.

 

A)

 Assign a relay 

to, “ESC Start-Stop” signal.  

B)

 Go back to LiveView\Installer Setup\ESC, and program accordingly 

for desired Timing Controls and custom ESC schedules. Also see Section 5.9.5 - ESC Commands. 

    5)  Command/Schedule. 

To allow a command to trigger a Manual - see Section 4.2.8, #2, below  

-    relay activation (Ready Blocks\Relay ON), assign relay as, “Command/Schedule”. Relays can 

also be assigned for specific operation - see #s 1-4 above. In addition to toggling a relay On-Off as 

a command, a Command/Schedule assignment also allows relay operation to be scheduled in the 

Schedules menu.

            

 

NOTE:

    Proper  generator/auxiliary  equipment  relay  wiring  is  required  -  see  ReadyRelay                                                     

 

   manual for terminal connections diagram. 

4.2.8  External Source Control (ESC) - 

Installer Setup

IMPORTANT:  

To enable the use of the Manual or Automatic Source Control Profiles, a ReadyRelay 

must be used to trigger ESC. At least one External Source Control (ESC) signal must be assigned to 

a relay - as seen in Section 4.2.7 (above) nos. 4 and 5.

INTRODUCTION

 

External Source Control (ESC) is an Installer Setup feature that allows the user to program the 

GenStar MPPT to run or turn off an external charging source in different ways. ESC, e.g., generator 

input, is an important auxiliary energy source in many off-grid systems. The main LiveView screen 

includes options to adjust external source controls, timing controls and External Source Control 

Modes (ESCMs). 

External Source Control Modes (ESCM) SETUP SCREENS:

The ESCM Drop-down has options for Disabled, Manual or Custom Profiles. Only one ESCM option 

can be programmed at a time, and the ReadyRelay assingments will govern which mode can be 

used.

1) DISABLED

 - External Source Control function is disabled

Absorption End - Amps - 

set a net current threshold below which the controller will transition from 

the Absorption to the Float Stage - see Absorption End Amps Time below.

Absorption End - Amps, Time - 

set the time required below Absorption End Amps threshold for the 

controller to transition from the Absorption to the Float Stage.

4.2.6  Schedules 

(Setup and Installer Setup)

Use the Schedules Page to define schedules for ReadyRelay function. The Ready Block Section, 

below, describes various ReadyRelay functions. Note that only 

External Source Control (ESC

) and 

Command/Schedule

 functions are schedulable, and require a relay assignment in Ready Block 

configuration . 
The Schedules Page sets only the Relay-ESC timing. Timing can also be set in ESC Schedules Page, 

and both are updated when saved. To define ESC conditions, Custom Mode scheduling must be 

used. The following schedules - in order of precedence - are available in Installer Setup\ESC:
1) Prohibit - no criteria/conditions, overrides all other schedules
2) Emergency - set criteria in External Source Control (ESC) schedules 
3 Pause - defines the hours of the day during which charging can be paused. Define criteria that, if 

true, will pause charging during these hours. 
4) External Source Control (ESC) Start Charging 1, 2, 3

4.2.7 ReadyBlocks

TM

 

(Installer Setup)

ReadyRelay (RB-Relay-1)

The ReadyRelay is an expansion block that adds AC and DC-rated relay dry contact hardware 

functionality and firmware control and logic to the Morningstar GenStar MPPT charge controller.  

  

ReadyShunt (RB-Shunt-1)

The ReadyShunt is an expansion block designed measureand display net current flow into the       

battery, or to measure and display source or load auxiliary current.  

ReadyBMS (RB-BMS-1)

The ReadyBMS provides simple visibility of battery performance, hands-free settings and optimized 

battery control. Through the ReadyBMS, the GenStar MPPT will report any data variable contained in 

the battery BMS. The Block can also iterface with lithium batteries for, "closed loop", charging and 

data reporting.

IMPORTANT:  

To enable the use of the Manual or Automatic Source Control Profiles, at least one 

External Source Control (ESC) Control signal must be assigned to a relay (block) -- see Section 4.2.8 

on ESC.

Configure.  I

nstalled blocks will populate the Ready Block Configuration Box in LiveView webpage. 

The ReadyShunt can also be configured in the local display meter. The position of each block is 

listed by positions 1-3, relay or shunt A or B. Position 1 is the left-most block. Relay A is on the left, 

and relay B is on the right. Shunt A uses the upper-tier terminals, and Shunt B uses the lower-tier 

terminals. Choose a block to configure. 

Relay Function.

 Choose how a relay will function: Threshold; Faults and Alarms; Charge Stage;           

External Source Control (ESC) Start-Stop; Command/Schedule. Each of the two Relay Block relays 

Содержание REAKSTAR GenStar GS-MPPT-60M-200V

Страница 1: ...nance Manual Solar DC System Controller Solar Battery Charger Load Controller With TrakStarTM Maximum Power Point Tracking Technology MAXIMUM POWER POINT TRACKING MODELS GS MPPT 60M 200V GS MPPT 80M 2...

Страница 2: ...y Block Installation 22 3 4 8 Final Connnections 24 3 4 9 Power Up and Verify System Operation 24 3 4 10 Power Down 25 3 5 Commissioning Initial Configuration 25 3 5 1 Methodology 25 3 5 2 Commissioni...

Страница 3: ...arging Variables 49 5 3 Load Control Information 52 5 4 Soft key Use 53 Cont 5 5 Factory Reset Procedure 53 5 6 LED Indications 53 5 6 1 General LED Indications 53 5 6 2 Battery Charging LED Indicatio...

Страница 4: ...T AND MAY BE ENERGIZED WITH HAZARDOUS SOLAR VOLTAGE UNDER CERTAIN FAULT CONDITIONS BATTERY COULD BECOME OVER CHARGED TEST BETWEEN ALL TERMINALS AND GROUND BEFORE TOUCHING WARNING THE COMMUNICATIONS PO...

Страница 5: ...nnecting battery terminals Determine if battery is inadvertently grounded If so remove the source of contact with ground Contact with any part of a grounded battery can result in electrical shock The...

Страница 6: ...d meter key functions Terminals sized for 1 0 AWG 53 5 mm2 wire Digital meter display 5 year warranty see Section 7 0 2 2 Versions and Ratings There are three versions of the GenStar MPPT controller G...

Страница 7: ...activation 5 State of charge LEDs General battery state of charge1 2 indicators 1 See future Morningstar ReadyShunt updates for precise battery voltage measurements 2 See Morningstar ReadyBMS accessor...

Страница 8: ...data reporting 1 and 2 MS CAN In Out Ports Proprietary Morningstar deWvice communication protocol ports 3 Ethernet Port RJ 45 socket for LAN Internet connection 4 Coin Cell CR 2032 Back up battery for...

Страница 9: ...e GenStar MPPT in an enclosure ensure sufficient ventilation Installation in a sealed enclosure will lead to over heating and a decreased product lifetime CAUTION Equipment Damage When installing the...

Страница 10: ...ximum voltage of the circuit or higher These devices are external to the GenStar MPPT controller BATTERY OVER CURRENT PROTECTION DEVICE SIZING The U S NEC requires the installation of DC breakers or f...

Страница 11: ...zes 8 1 0 AWG 10 50mm2 Load terminal wire sizes 14 6 AWG 2 5 16mm2 Conductor ampacity current carrying capacity must be greater than the maximum current expected in the power circuits Battery breakers...

Страница 12: ...ugh conduit with the power conductors Observing correct polarity connect both battery voltage sense wires to the GenStar MPPT at the 2 position Battery Sense terminal and to battery and terminals No d...

Страница 13: ...attery temperature varies by just 5 C the charging target regulation voltage should change by 0 15 Volts for a 12 Volt battery This is a substantial change in battery charging so it is important to al...

Страница 14: ...nnect 3 4 6 LOAD CONNECTIONS refer to Figure 3 4 above CAUTION Equipment Damage Do not wire any AC inverter to the load terminals of the GenStar MPPT Damage to the load control circuit may result An i...

Страница 15: ...tallation and operation instructions As seen in Figure 2 1 and then as described in Section 2 3 A Loosen screw 7 B Remove the cover 9 by pressing in the tabs 10 C Use a knife to cut out the dead panel...

Страница 16: ...make the GEC connection at the battery post also STEP 2 Confirm that the PV array wire polarity is correct and that the PV disconnect switch or breaker is in the OPEN position Connect the PV array neg...

Страница 17: ...R Table 3 3 GenStar MPPT Start up Behavior Table 3 4 GenStar MPPT Run time Behavior RTS START UP and RUN TIME BEHAVIOR TABLES 12V 24V or 48V BMS Block Battery Charging Profile 1 RTS Required is the de...

Страница 18: ...staller Setup on board meter menus shown below in Figure 4 1 CAUTION To effect changes always use the Save Button in upper right corner of the settings area 4 1 1 Using the Meter Display To adjust LCD...

Страница 19: ...ernal clock UTC time and date are entered and an offset for local time zone is entered Note that the local offset must be adjusted when a time zone changes to DST and back 4 1 2 Using LiveView LiveVie...

Страница 20: ...ar MPPT is connected to a DHCP router and the DHCP option is selected network settings will automatically be assigned To modify inverter settings remotely over Ethernet use the Installer Setup screen...

Страница 21: ...harging current The low temperature 100 limit defines the highest temperature at which the controller will deliver 100 of the controller s rated output charging current Charging current is tapered lin...

Страница 22: ...ReadyRelay assingments will govern which mode can be used 1 DISABLED External Source Control function is disabled Absorption End Amps set a net current threshold below which the controller will trans...

Страница 23: ...GEN 2 MANUAL External Source starting can be triggered manually via Command or Soft key Once a ReadyRelay has been designated as a Command Schedule signal use Commands or Soft key see Section 4 2 7 5...

Страница 24: ...ramming Prohibit Charging ONLY On Schedule timing Start Charging Charging 1 2 and 3 can be designated using On Schedule timing Conditions can be customized Low Battery complete Bulk voltage and time C...

Страница 25: ...For example a system may have 2 amps of solar current flowing into the GenStar MPPT and five amps of charge current flowing out to the battery The GenStar MPPT does not create current Rest assured th...

Страница 26: ...nufacturer for optimal battery charge settings Table 5 2 shows all preset high voltage disconnect and reconnect settings Table 5 3 shows the shared settings that are common to all GenStar charging pre...

Страница 27: ...nk once per second during Absorption charging The battery must remain in the Absorption charging stage for a cumulative 150 180 minutes depending on battery type before transition to the Float stage w...

Страница 28: ...charging battery age temperature and other factors One very broad guide is to equalize flooded batteries every 1 to 3 months or every 5 to 10 deep discharges Some batteries such as the L 16 group will...

Страница 29: ...battery voltage below Float voltage for a combined sixty minutes duration will also force an exit from the Float stage Custom Charging The float exit time out and voltage can also be custom programme...

Страница 30: ...lth of the battery LVD set point If the battery discharges to the LVD set point the load will disconnect and a solid red Battery Status LED indication will be displayed General Load Control Notes Do n...

Страница 31: ...ack to 0 amps if needed to reduce the heatsink temperature The Appendix B de rating graphs indicate maximum ambient temperatures at which the GenStar MPPT will operate with full rated current as indic...

Страница 32: ...pproximately 10 seconds apart If the overload remains after two 2 attempts the load will remain disconnected until power is removed and re applied Remote Temperature Sensor RTS Status LED Flashing red...

Страница 33: ...ivate System commands Reboot Control Software resets the GenStar MPPT All controller functions including battery charging and power to the loads will cease until the reboot is complete 5 9 5 External...

Страница 34: ...Once extracted save the GenStar firmware file to an easily accessible location e g desktop Serial Firmware Updates For USB C and RS 232 connections the MS Load Firmware Utility must be installed downl...

Страница 35: ...for web page and real time clock support Hardware and third party software that supports the MODBUSTM protocol can be used to communicate with a GenStar MPPT Multiple communication ports can be used...

Страница 36: ...B and GND wires to GenStar EIA 485 terminals Connect Data A B and GND wires to a desired bus connected controller e g another GenStar NOTE If a desired bus connected EIA 485 compatible controller is...

Страница 37: ...ernet network diagrams Ethernet Cable Factory Default Network Settings DHCP Enabled LiveView Web Address http gsmppt serial number1 IP 192 168 1 253 if DHCP is not enabled Subnet Mask 255 255 255 0 Ga...

Страница 38: ...its and the load is disconnected The load will automatically reconnect when the heatsink cools to a safe temperature 7 0 TROUBLESHOOTING High Solar Voltage Disconnect Status LED None Battery Status LE...

Страница 39: ...ill be limited only to the duration of the original product coverage Morningstar Essentials SeriesTM and SureSineTM inverter products are warrantied to be free from defects in materials and workmanshi...

Страница 40: ...8 Volts 12 24 48 Volts 12 24 48 Volts 800 1600 3200 1075 2150 4300 1350 2700 5400 Mechanical 16 45 7 46 Wire Size Range Battery voltage sense and RTS Battery voltage sense and RTS Enclosure IP20 Type...

Страница 41: ...size as indicated in Section 310 15 GenStar power terminals are rated for 75 C When wires with a 90 C temperature rating are used with terminals that have a 75 C temperature rating wire ampacity at 7...

Страница 42: ...randed Copper Wire Maximum 1 way distance feet 12 Volt system multiply values by 2 for 24 Volt and by 4 for 48V system Wire Size AWG 100A 90A 80A 70A 60A 55A 50A 45A 40A 35A 30A 25A 20A 15A 4 01 23 5...

Страница 43: ...5 8 1 10 8 16 1 5 1 7 1 9 2 1 2 3 2 6 2 9 3 4 4 1 5 2 6 9 10 1 3 1 4 1 6 1 8 2 2 2 6 3 2 4 3 6 1 3 1 5 1 9 2 6 4 1 0 1 3 1 7 2 5 0 8 1 1 1 Wires sizes larger than 50 mm2 must be terminated at a splice...

Отзывы: