Moffat Turbofan G32MS Скачать руководство пользователя страница 12

-12- 

Revision 6/F3590 

© 

Moffat Ltd, February 2005 

3.2  EXPLANATION OF CONTROL 

SYSTEM 

The G32M and G32MS Turbofan convection 
ovens feature multi-function operator controls 
for which a correct understanding of their  
operation is   required before carrying out any 
service or fault repair work.  The control  
device functions are explained as follows: 
 
A power switch on the control panel isolates 
all to the controls of the oven.  With the power 
switch Off all functions of the oven are        
inoperable. 
 
With the power switch On (illuminated) power 
is directly supplied to the 60 minute bake 
timer, steam (water injection) switch, door   
microswitch, light switch, the temperature 

 

control circuit, and the fan motor.  The oven 
circulation fan will continuously run whenever 
the oven is switched on.  The control panel 
light switch will turn the oven lights on when 
the door is closed.  The oven lights will come 
on automatically when the door is open, as 
this is controlled by the door microswitch. 
 
The 60 minute timer is a mechanical timer and 
can therefore be operated with the oven’s 
power switch On or Off.  However, only with 
the oven’s power switch On will the switch 
contacts of the 60 minute timer turn on the 
time-up buzzer and illuminate the time-up    
indicator on the control panel.  The buzzer 
and time-up indicator provide indication that 
the time setting has run down to zero and at 
this point will remain On continuously until the 
60 minute timer has been manually set back 
to the Off (vertical) position.  The 60 minute 
timer does not control any other part of the 
oven’s operating system as this timer is      
independent of the temperature control and 
heating system. 
 
The steam (water injection) switch on the   
control panel can be operated whenever the 
power switch is On.  The switch is momentary 
and when depressed will operate the electric 
solenoid valve at the rear of the oven and  
inject water across the oven fan from the flat 
spray (vertical) nozzle positioned at the rear of 
the oven.  Releasing the steam button will 
close the solenoid valve.  This feature is used 
to instantaneously add steam into the oven. 
 
The temperature control of this oven is with a 
capillary type thermostat which can be set to a 
required cooking temperature. 

 
The control panel indicator light above the 
thermostat knob cycles On and Off with the 
thermostat to indicate when the gas burners 
are on and the oven is heating. 
 
The G32M and G32MS Turbofan ovens have 
an infrared surface combustion burner fitted in 
a burner box underside the oven.  The burner 
box is directly ducted into the oven chamber 
through a flue duct connecting to an opening 
behind the oven circulation fan.  The fan 
draws the burner box heated air and products 
of combustion directly into the oven chamber 
(directly fired system) to maximise 

 

performance.  A flue exit in the top of the oven 
chamber provides final flueing of the 

 

combustion products out of the oven. 
 
The burner being of an infrared type is  
provided with primary combustion air at the 
injector orifice intake at the front of the burner, 
and draws in the primary air through the  
venturi effect of the burner mixer tube elbow.  
Additional secondary air is provided in the 
burner box via an air intake on the underside 
of the burner box that is intake ducted to the 
air openings on the right hand side of the G32 
base assembly.  The addition of the 

 

secondary air allows for complete combustion 
of the gas due to the infrared burner being  
under the draft conditions of the oven fan  
extraction on the burner box.  Accordingly, the 
infrared burner will display conventional 

 

surface combustion infrared combustion 

 

characteristics as well as having a flame 
plume drafted toward the right hand side of 
the oven (toward the burner box flue duct) 
when viewed from the front of the oven, after 
removal of the front service panel. 
 
The burner is automatically controlled by the 
main oven thermostat or hold thermostat, via 
an automatic ignition and valve control device, 
which operates a gas solenoid valve to 

 

provide gas to the burner as required to  
maintain the set thermostat temperature. 
 

NOTE:

  On 110 volt models the ignition  

control and gas control valve operate on 24 
volts AC through a 110 volt - 24 volt 

 

transformer.  For these models the thermostat 
powers the transformer, whereas on 220-240 
volt models the thermostat powers the ignition 
control directly. 
 
On the thermostat calling for heat, the 

 

thermostat will switch power to the ignition 
control.  The ignition control will then power 
the gas control valve to open the solenoids 

Содержание Turbofan G32MS

Страница 1: ...SERVICE MANUAL G32MS CONVECTION OVEN Revision 6 F3587 February 2005 Manual P N M0MG32MS...

Страница 2: ...2 Revision 6 F3590 Moffat Ltd February 2005 WARNING ALL INSTALLATION AND SERVICE REPAIR WORK MUST BE CARRIED OUT BY QUALIFIED PERSONS ONLY...

Страница 3: ...t effects will result SECTION PAGE NO 1 SPECIFICATIONS 5 2 INSTALLATION 8 3 OPERATION 11 3 1 Description of Controls 3 2 Explanation of Control System 4 MAINTENANCE 15 4 1 Cleaning 4 2 Routine Procedu...

Страница 4: ...rol Panel Assembly 11 3 Gas Assembly 11 4 Gear Plate Assembly 11 5 Door Assembly 12 SERVICE CONTACTS 63 APPENDIX A Ignition Box Specifications 65 APPENDIX B Double Stacking Kit Kits manufactured from...

Страница 5: ...AS GAS 28 28 28 32 2 3 35 20 13 8 2 1 SPECIFICATIONS MODEL G32M LEGEND Electrical connection entry point Water entry BSP hose connection Gas connection entry point BSP female not USA Canada NPT female...

Страница 6: ...E 510 E 1 MWS 350 900 810 E 1 MWS GAS GAS E 1 MWS 28 32 35 3 2 2 8 13 20 LEGEND Electrical connection entry point Water entry BSP hose connection Gas connection entry point BSP female not USA Canada N...

Страница 7: ...18 Depth 660 mm 26 ELECTRICAL SUPPLY SPECIFICATION OPTIONS 110 120 V AC 60 Hz 2 0 A 1 Phase 220 240 V AC 50 Hz 0 7 A 1 Phase 220 240 V AC 60 Hz 0 7 A 1 Phase ELECTRICAL PLUG SPECIFICATION REQUIREMENT...

Страница 8: ...2 INSTALLATION WARNING THIS APPLIANCE MUST BE GROUNDED Report any deficiencies to the distributor who supplied the oven Fit the legs to the oven Check that the available power and gas supply is corre...

Страница 9: ...operation The appliance combination gas valve is fitted with an internal regulator for adjusting the operating pressure To access remove appropriately marked side service panel from bottom right side...

Страница 10: ...ate for the G32M and G32MS convection ovens is located at the rear of the RH side panel Rating Plate Figure 2 3 RATING PLATE LOCATION Units manufactured from July 2002 The rating plate for the G32M an...

Страница 11: ...en the burner is cycling ON to maintain set temperature 3 Bake Timer 1 Hour bake timer Indicator illuminates when time up 0 reached and buzzer sounds 4 Roast n Hold Depress switch to activate Roast n...

Страница 12: ...hermostat which can be set to a required cooking temperature The control panel indicator light above the thermostat knob cycles On and Off with the thermostat to indicate when the gas burners are on a...

Страница 13: ...ating pressure The G32M and G32MS Turbofan convection ovens feature a Roast and Hold system which can be used to automatically set the oven to a fixed holding temperature at the end of a timed cooking...

Страница 14: ...er Service section for this procedure The Troubleshooting Guide Section 5 should be used to identify any incorrect oven operation On correct identification of the operating fault the Troubleshooting G...

Страница 15: ...e front edge up and lift out SIDE RACKS To remove lift front top to disengage and slide rack forward To replace slide top rear slot in rack onto rear stud then engage front keyhole on front stud OVEN...

Страница 16: ...s DOOR PIVOT BUSHES Check for wear 12 months DOOR CATCH Ensure that catch is adjusted such that the door closes properly 12 months WATER NOZZLE Check for liming in water nozzle 12 months HT LEAD ELECT...

Страница 17: ...or Burner ignition spark faulty Refer fault diagnosis 6 1 2 Burner flame not being sensed Refer fault diagnosis 6 1 2 Ignition transformer faulty 110V models only Refer fault diagnosis 6 1 2 Ignition...

Страница 18: ...and inspect for obstructions Refer service section 6 3 22 Check for obstructions Check for obstructions Check injector alignment Refer service section 6 4 9 BURNER NOISY BURNER BLOWBACK BURNER BACKFI...

Страница 19: ...ection 6 3 13 Service or replace as required Refer service section 6 3 11 6 3 12 Replace Refer service section 6 3 4 CONTINUOUS WATER OUT OF OVEN WATER NOZZLE With oven on only Electrical fault Refer...

Страница 20: ...O THERMOSTAT HEATING INDICATOR Indicator faulty Refer fault diagnosis 6 1 13 Replace Refer service section 6 3 3 ROAST TIMER 180 MINUTE WILL NOT TIME DOWN NO HOLD INDICATOR HOLDING TEMPERATURE INCORRE...

Страница 21: ...ion 6 3 25 Fit correctly Refer installation section Adjust Refer service section 6 4 5 Replace Refer service section 6 3 26 DOOR SEAL LEAKS Door seal damaged Door seal incorrectly fitted Door catch se...

Страница 22: ...old Indicator 30 6 1 16 Holding Temperature Incorrect 30 6 2 ACCESS 30 6 2 1 Control Panel 30 6 2 2 Service Panel Side Panel 30 6 2 3 Burner Access Panel 31 6 2 4 Manual Isolating Valve Gas Control Va...

Страница 23: ...Stainless Steel Door Inner Glass 39 6 4 ADJUSTMENT CALIBRATION 39 6 4 1 Regulator Adjustment 39 6 4 2 Thermostat Calibration 39 6 4 3 Confirming Overtemp Thermostat Calibration UK Units Only 40 6 4 4...

Страница 24: ...t and correct as necessary Spark gap too large see the following section Cracked spark rod ceramic or carbon build up HT leads to spark electrode and earth broken deteriorated HT leads between ignitio...

Страница 25: ...and blue Check voltage at yellow and blue lead connections on ignition control box With thermostat on calling for heat voltage should be 24Vac 4Vac across yellow and blue leads If not check transform...

Страница 26: ...and if still not correct ignition box requires replacement Ignition box faulty 220 240 Volt models only The direct spark ignition control boxes used on 220 240 volt model G32 s are operated from dire...

Страница 27: ...1 then the relay is faulty replace Thermostat faulty Set thermostat to 200 C or 400 F Check the voltage out of terminal 1 on the thermostat If there is no voltage then the thermostat is faulty replace...

Страница 28: ...coil then check wiring and steam switch refer 6 1 7 6 1 9 60 MINUTE TIMER NO TIME UP BUZZER Buzzer faulty With timer in zero position check the buzzer at side of control panel inside for voltage acros...

Страница 29: ...nal 5 on underside of the 180 minute timer Check that one lead of timer motor is con nected to terminal five of timer and the other lead is connected to neutral of Roast n Hold switch If voltage at te...

Страница 30: ...Hold thermostat faulty With the power switch on and illuminated Roast n Hold switch on and illuminated and the roast 180 minute timer set to hold check that the hold indicator is illuminated With hol...

Страница 31: ...dicator Roast n Hold Switch Roast n Hold Time Up Indicator Roast Timer Steam Switch Light Switch Hold Thermostat Bake Timer Hold Relay 6 2 3 BURNER ACCESS PANEL 6 2 4 MANUAL ISOLATING VALVE GAS CONTRO...

Страница 32: ...ulb out of fitting 3 Screw in replacement bulb 4 Ensure seal fitted Screw lamp cover into holder with baffle fitted do not over tighten Lamp covers Figure 6 3 1 3 Transfer wires to new switch and re a...

Страница 33: ...new timer 4 Withdraw old timer and insert new timer securing with screws 5 Replace knob 3 Transfer wires to new timer 4 Withdraw old timer and insert new timer securing with screws 5 Replace knob Two...

Страница 34: ...ATER SOLENOID CLEANING 1 Disconnect water supply from the water solenoid 2 Remove the sieve from the valve assembly by pulling firmly away from the assembly with a pair of pliers 3 Clean the sieve rem...

Страница 35: ...ssemble in reverse order Centre nut 6 3 16 OVERTEMP THERMOSTAT UK UNITS ONLY 1 Open control panel refer 6 2 1 2 To reset firmly press reset button Figure 6 3 18 4 Remove wires from overtemp Figure 6 3...

Страница 36: ...crew screws nuts securing electrodes and remove from bracket 5 Replace and reassemble in reverse order Two screws Figure 6 3 23 6 3 17 24 VOLT TRANSFORMER USA CANADA UNITS ONLY 1 Remove the right hand...

Страница 37: ...trol valve 7 Remove the gas valve and connected piping by drawing out through the side service panel 8 Replace and reassemble in reverse order Figure 6 3 24 Mack union Burner injector Figure 6 3 25 6...

Страница 38: ...it ensuring that the silicone rubber seals cover the outer edges of the glass Refit the trim panels Figure 6 3 33 6 3 25 DOOR SEALS 1 Open oven door 2 To remove hold at their centre point and pull for...

Страница 39: ...1 Fit pressure gauge to pressure test point 2 Remove screw cap on regulator of valve 3 Turn on main burner and with main burner running adjust regulator clockwise to increase pressure and counter cloc...

Страница 40: ...ertemp is out of calibration replace refer section 6 3 16 4 If overtemp trips but oven temperature has exceeded 330 C then the thermostat is out of calibration re calibrate refer section 6 4 2 6 4 4 D...

Страница 41: ...the zero position 6 4 6 DOOR ROLLER CATCH ADJUSTMENT 1 Open the door 2 Remove the two screws securing the roller catch to the door and withdraw the catch on stainless steel doors the handle must firs...

Страница 42: ...1 Remove side service panel to allow access to gas control valve 2 Unscrew and remove screw cap from regulator incorporated in gas control 3 Remove regulator spring from control Replace with correct...

Страница 43: ...OR CONNECTIONS ELECTRICAL YELLOW BROWN GREEN BLUE NEUTRAL EARTH GROUND B 2 OVER TEMP 1 POWER SPARK INJECTOR WATER SOLENOID SENSOR T11 IGNITION BOX T2 T1 T3 T4 T6 T5 T10 T9 T15 T16 T12 T13 T14 HEATING...

Страница 44: ...M SWITCH DOOR C T STAT 4 5 M 2 1 3Hr TIMER HEATING 6 3 1 3 5 7 HOLD 4 HOLD 4 2 8 6 2 HOLD 3 1 2 THERMOSTAT HOLD 1 2 1 4 3 2 1 IGNITION BOX 2 1 2 1 NO 1Hr TIMER GAS SOLENOIDS 1 2 NPT MALE 10mm ID HOSE...

Страница 45: ...m ID HOSE GAS 3 8 inch WATER GAS REGULATOR CONNECTIONS YELLOW ELECTRICAL BROWN GREEN BLUE NEUTRAL EARTH GROUND B POWER WATER SPARK INJECTOR WATER SOLENOID GAS SOLENOIDS SENSOR T11 IGNITION BOX T4 T3 T...

Страница 46: ...12 13 48 48 49 1 2 1 OVER TEMP 1 2 2 1 56 56 55 55 HOLD T STAT 4 2 7 17 LIGHTS SWITCH 1 2 CONTROL PANEL EARTH TAG 47 DOOR MICROSW COM ROAST HOLD 23 4 16 6 STEAM SWITCH 7 1 2 24 25 5 1 2 3 6 28 8 3hr T...

Страница 47: ...GHTS SWITCH 1 2 CONTROL PANEL EARTH TAG 47 DOOR MICROSW COM ROAST HOLD 23 4 16 6 STEAM SWITCH 7 1 2 24 25 5 1 2 3 6 28 8 3hr TIMER 27 11 1 3 46 28 27 20 21 2 1 12 8 EARTH STUD 18 17 NO NC 49 13 48 50...

Страница 48: ...48 52 49 50 E 8 27 28 20 21 HOLD T STAT 2 1 FLAME SENSER 51 10 26 BAKE TIMER 2 6 5 3 5 1 45 44 9 T STAT BAKE TIMER INDICATOR 4 42 22 10 43 21 1 2 42 POWER SWITCH T STAT INDICATOR 4 41 22 12 1 2 40 3 4...

Страница 49: ...110V 60Hz 021472 Roast n Hold Timer Knob 021534 Roast n Hold Relay 220 240V 021535 Roast n Hold Relay 110V 021474 Steam Switch 024773 Light Switch 018223 Hold Thermostat 024802 Microswitch 003002 Oven...

Страница 50: ...021468 Door Handle G32M 024599 Door Handle Bracket G32M 024844 Door Outer Glass G32M 002340 Door Inner Glass G32M 024713 Door Handle G32MS 023063 Door Glass G32MS Racks 015575 Oven Side Rack LH 01565...

Страница 51: ...Ltd February 2005 10 ACCESSORIES OVEN RACKS PART NO 015168 DOUBLE STACKING KIT G32M or G32MS PART NO 025739 FROM S N 270991 PART NO 025013 TO S N 270990 COOKIE KIT SIX TRAY OPTION PART NOS 017156 0171...

Страница 52: ...fat Ltd February 2005 11 PARTS DIAGRAMS 11 1 MAIN ASSEMBLY 38 41 39 37 36 27 28 40 2 3 4 42 43 44 45 5 5 50 7 47 48 49 26 25 19 11 29 9 6 8 30 33 6 30 32 1 46 15 13 17 16 14 18 12 35 24 23 22 29 34 31...

Страница 53: ...WATER TUBE ELBOW ASSEMBLY 18 013215 BACKNUT 19 014031 OVEN BAFFLE STUD 20 004925 OVEN LINER ENAMELLED 21 015598 FAN 22 016245 HOOD SPACER 23 016241 VENT HOOD PLATE 24 041401 SCREW M6 x 35 ST ST 25 04...

Страница 54: ...274 LEG ASSEMBLY 6 UP TO S N 251941 USA ONLY 252729 NON USA 015275 LEG TUBE WA PLATED UP TO S N 251941 USA ONLY 252729 NON USA 010990 ADJUSTABLE FOOT 52 021526 WATER INLET ELBOW 021527 WATER INLET WAS...

Страница 55: ...55 Revision 6 F3590 Moffat Ltd February 2005 11 2 CONTROL PANEL ASSEMBLY 11 2 1 G32M CONTROL PANEL ASSEMBLY 1 15 14 18 17 19 20 9 13 12 10 11 16...

Страница 56: ...HOLD SWITCH 240V 021515 ROAST N HOLD SWITCH 110V 7 021474 STEAM SWITCH 8 024773 LIGHT SWITCH 9 024694 CONTROL PANEL HOOK 10 018223 HOLD THERMOSTAT 11 021538 HOLD STAT BRACKET 12 018209 HOLD STAT LABEL...

Страница 57: ...57 Revision 6 F3590 Moffat Ltd February 2005 11 2 2 G32MS CONTROL PANEL ASSEMBLY 9 8 4 6 2 7 4 6 4 5 3 10 14 13 11 12 1 17 16 15 19 18 20 21...

Страница 58: ...021476 ROAST N HOLD SWITCH 240V 021515 ROAST N HOLD SWITCH 110V 8 021474 STEAM SWITCH 9 024773 LIGHT SWITCH 10 024694 CONTROL PANEL HOOK 11 018223 HOLD THERMOSTAT 12 021538 HOLD STAT BRACKET 13 018209...

Страница 59: ...NOID BRACKET 7 015313 MACK UNION 8 019370 GAS SOLENOID 240V 015626 GAS SOLENOID 110V UNITS ONLY 9 019371 PRESSURE TEST POINT 10 015311 PLUG 110V USA CANADA ONLY 11 015314 ADAPTOR NPT x BSP 110V USA CA...

Страница 60: ...CABLE CLAMP 4 013586 MAIN TERMINAL BLOCK 5 023025 IGNITION BOX SIT 240V UNITS ONLY 6 023024 IGNITION BOX FENWAL 110V UNITS ONLY 7 024851 TRANSFORMER 110V UNITS ONLY FROM S N 242773 023373 TRANSFORMER...

Страница 61: ...OOR TRIM BOTTOM 4 090225 GLASS SEAL EXTRUSION 1 14m 5 020083 BOTTOM HINGE ASSEMBLY 6 090200 GLASS SEAL EXTRUSION 1 74m 7 024844 DOOR OUTER GLASS 8 004452 GLASS CLAMP ANGLE PAINTED 9 002340 DOOR INNER...

Страница 62: ...LLER CATCH ASSEMBLY 2 020083 BOTTOM HINGE ASSEMBLY 3 024605 GLASS CLAMP ANGLE 4 023063 DOOR WINDOW GLASS 5 090201 GLASS SEAL EXTRUSION 1 44m 6 024845 DOOR OUTER PANEL 7 090200 GLASS SEAL EXTRUSION 1 4...

Страница 63: ...8 Greenhill Rd Tel 08 8274 2116 Wayville SA 5034 Spare Parts Free Call 1800 337 963 WESTERN AUSTRALIA MOFFAT PTY PO Box 689 Tel 08 9305 8855 Joondalup Business Centre WA 6027 Spare Parts Free Call 180...

Страница 64: ...nt St Business Park Tel 0121 327 5575 Nechells Fax 0121 327 9711 Birmingham B7 5QU England UNITED STATES OF AMERICA MOFFAT INC 3765 Champion Blvd Winston Salem Tel 1 800 551 8795 NC27115 Fax 336 661 9...

Страница 65: ...park Rate 60 Hz Spark Voltage 25 kV Lockout Indicator At rear of casing 2 flashes indicates flame error 3 flashes confirms lockout condition Minimum Flame Current 0 7 A A 2 220 240 VOLT G32 MODELS All...

Страница 66: ...4 two screws either side ensure screws are started from rear panel 4 side with screw tip pointing out refer figure A 6 Remove plastic from front panel 2 Fasten to side support rails 3 two screws eith...

Страница 67: ...the top unit ensure bolted through correct holes of the side support rails 14 Remove plastic from side covers 1 Insert tab end into front panel 2 and fasten opposite end with two screws 15 Position t...

Страница 68: ...2 x 8A pozi screws 7 along the top and two at the rear B Top Unit G32 M MS Tip the oven onto its back and remove the feet legs screwed into the base Assemble the four sides of the shroud shroud front...

Страница 69: ...the chimney 4 on the rear of the units Secure to the flue duct 6 and bottom unit with four 1 2 x 8A pozi screws 7 The holes in the bottom unit may need to be drilled 3 5mm 1 8 Secure the top of the ch...

Страница 70: ...oor and remove fan baffle undo nut securing fan to shaft Note left hand thread turn clockwise to loosen and remove fan 2 Remove side service panel four screws 3 Remove the wires from the motor noting...

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