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CobraTig

®

 150 Owner's Manual

  -  Page iii 

operator invites trouble.  The equipment 

carries high currents at significant volt

-

ages.  The arc is very bright and hot.  

Sparks  fly,  fumes  rise,  ultraviolet  and 

infrared energy radiates, weldments are 
hot, and compressed gases may be used.  
The wise operator avoids unnecessary 
risks and protects himself and others 
from accidents.

A. Burn Protection

Comply with precautions in 1-2.

The welding arc is intense and visibly 
bright.  Its radiation can damage eyes, 
penetrate lightweight clothing, reflect 
from light-colored surfaces, and burn 
the skin and eyes.  Skin burns resemble 
acute sunburn; those from gas-shielded 
arcs are more severe and painful.  
DON’T GET BURNED; COMPLY WITH 
PRECAUTIONS.

1. Protective Clothing

Wear long-sleeve clothing in addition to 
gloves, hat, and shoes.  As necessary, 
use additional protective clothing such 

as leather jacket or sleeves, flameproof 

apron, and fire-resistant leggings.  Avoid 

outer garments of untreated cotton.

Bare skin protection.  Wear dark, sub-
stantial clothing.  Button collar to protect 
chest and neck, and button pockets to 
prevent entry of sparks.

2.   Eye and Head Protection

Protect eyes from exposure to arc.  Eyes 
may be damaged by radiant energy when 
exposed to the electric arc, even when 
not looking in the direction of the arc.  
Never look at an electric arc without 
protection.

Welding helmet or shield containing a 

filter plate shade no. 12 or denser must 

be used when welding.  Place over face 
before striking arc.

Protect filter plate with a clear cover 
plate.

Cracked or broken helmet or shield 
should NOT be worn; radiation can be 
passed through to cause burns.

Cracked,  broken,  or  loose  filter  plates 

must be replaced IMMEDIATELY.  Re-
place clear cover plate when broken, 
pitted, or spattered.

Flash goggles with side shields MUST be 
worn under the helmet to give some pro-
tection to the eyes should the helmet not 
be lowered over the face before an arc 
is struck.  Looking at an arc momentarily 
with unprotected eyes (particularly a high 
intensity gas-shielded arc) can cause a 
retinal burn that may leave a permanent 

dark area in the field of vision.

3. Protection of Nearby Personnel

Enclose the welding area.  For production 
welding, a separate room or enclosed bay 
is best.  In open areas, surround the op-

eration with low-reflective, noncombus

-

tible screens or panels.  Allow for free air 

circulation, particularly at floor level.

Viewing the weld. Provide face shields 
for all persons who will be looking directly 

at the weld.

Others working in area. See that all persons 

are wearing flash goggles.

Before starting to weld, make sure that 

screen flaps or bay doors are closed.

B. Toxic Fume Prevention

Comply with precautions in 1-2B.

Generator engine exhaust must be vented 
to the outside air.  Carbon monoxide can 
kill.

C. Fire and Explosion Prevention

Comply with precautions in 1-2C.

Equipment’s rated capacity.  Do not over-
load arc welding equipment.  It may over-

heat cables and cause a fire.

Loose cable connections may overheat or 

flash and cause afire.

Never strike an arc on a cylinder or other 
pressure vessel.  It creates a brittle area that 
can cause a violent rupture or lead to such a 
rupture later under rough handling.

D. Compressed Gas Equipment

Comply with precautions in 1-2D.

E. Shock Prevention

Exposed electrically hot conductors or 
other bare metal in the welding circuit, or 
in ungrounded, electrically-HOT

equipment can fatally shock a person whose 
body becomes a conductor.  DO NOT 
STAND, SIT, LIE, LEAN ON, OR TOUCH a 
wet surface when welding without suitable 
protection.

To protect against shock:

Keep body and clothing dry.  Never work 
in damp area without adequate insulation 
against electrical shock.  Stay on a dry 
duckboard, or rubber mat when dampness 
or sweat cannot be avoided.  Sweat, sea 
water, or moisture between body and an 
electrically HOT part - or grounded metal 
- reduces the body surface electrical resis-
tance, enabling dangerous and possibly 

lethal currents to flow through the body.

1. Grounding the Equipment

When installing, connect the frames of 
each unit such as welding power source, 
control, work table, and water circulator to 
the building ground.  Conductors must be 
adequate to carry ground currents safely.  
Equipment made electrically HOT by stray 
currents may shock, possibly fatally.  Do 
NOT GROUND to electrical conduit, or to a 

pipe carrying ANY gas or a flammable liquid 

such as oil or fuel.

Three-phase connection. Check phase 
requirement of equipment before install-
ing.  If only three-phase power is available, 
connect single-phase equipment to only two 
wires of the three-phase line.  Do NOT con-
nect the equipment ground lead to the third 
(live) wire, or the equipment will become 
electrically HOT - a dangerous condition 
that can shock, possibly fatally.

Before welding, check ground for continuity.  
Be sure conductors are touching bare metal 
of equipment frames at connections.

If a line cord with a ground lead is provided 
with the equipment for connection to a 

switch box, connect the ground lead 
to the grounded switch box.  If a three-
prong plug is added for connection to a 
grounded mating receptacle, the ground 
lead must be connected to the ground 
prong only.  If the line cord comes with a 
three-prong plug, connect to a grounded 
mating receptacle.  Never remove the 
ground prong from a plug, or use a plug 
with a broken ground prong.

2. Connectors

Fully insulated lock-type connectors 
should be used to join welding cable 
lengths.

3. Cables

Frequently inspect cables for wear, 
cracks, and damage.  IMMEDIATELY 
REPLACE those with excessively worn 
or damaged insulation to avoid possibly 
lethal shock from bared cable.  Cables 
with damaged areas may be taped to 
give resistance equivalent to original 
cable.

Keep cable dry, free of oil and grease, 
and protected from hot metal and 
sparks.

4.  Terminals  and  Other  Exposed 

Parts

Terminals and other exposed parts of 
electrical units should have insulating 
covers secured before operation.

5. Electrode Wire

Electrode wire becomes electrically 
HOT when the power switch of gas 
metal-arc welding equipment is ON and 
welding gun trigger is pressed.  Keep 
hands and body clear of wire and other 
HOT parts.

6. Safety Devices

Safety devices such as interlocks and 
circuit breakers should not be discon-
nected or shunted out.

Before installation, inspection, or service 
of equipment, shut OFF all power, and 
remove line fuses (or lock or red-tag 
switches) to prevent accidental turning 
ON of power. Disconnect all cables from 
welding power source, and pull all 115 
volts line-cord plugs.

Do not open power circuit or change 
polarity while welding.  If, in an emer-
gency, it must be disconnected, guard 

against shock burns or flash from switch 

arcing.

Leaving equipment unattended.  Always 
shut OFF, and disconnect all power to 
equipment.

Power disconnect switch must be avail-
able near the welding power source.

Содержание CobraTig 150 SM

Страница 1: ...Product CobraTig Manual 091 0675 Serial 13110001 Voltage Rating 100 120 208 220 230 240VAC Revision Nov 2013 Rev B Model Number 254 153 254 252 CobraTig 150 SM Owner s Manual...

Страница 2: ...4 Connections 3 Section 5 Operation 5 Section 6 Main Menu 6 Section 7 Weld Manual 6 Section 8 Weld Orbital 8 Section 9 Recall Program 9 Section 10 Save Program 10 Section 11 Auto Program Generator 11...

Страница 3: ...r s Name MK Products Inc 16882 Armstrong Ave Irvine CA 92606 Declares that the product CobraTig 150 SM conforms to the following Directives and Standards Directives Low Voltage Directive 2006 95 EC El...

Страница 4: ...d with or containing materials that emit toxic fumes should not be heated unless coating is removed form the work surface the area is well ventilated or the operator wears an air supplied respirator W...

Страница 5: ...Notify your supplier Mixing gases NEVER try to mix any gases in a cylinder NEVER refill any cylinder Cylinder fittings should never be modified or exchanged 3 Hose Prohibited use Never use hose other...

Страница 6: ...ther bare metal in the welding circuit or in ungrounded electrically HOT equipment can fatally shock a person whose body becomes a conductor DO NOT STAND SIT LIE LEAN ON OR TOUCH a wet surface when we...

Страница 7: ......

Страница 8: ...deal weld procedure through the use of our Automatic Procedure Generator Just enter the tube outside diameter and wall thickness The rest is automatic This version of CobraTig Software and Hardware ha...

Страница 9: ...ion rates The water cooled narrow profile CopperHeads are lightweight and easy to handle for those awkward welds with limited access All MK weldheads can be utilized as bench mounted or remotely contr...

Страница 10: ...the 1 4 hex head screws from the cover of the unit then lift the cover off Locate TB1 on the lower right rear side of the unit from the front Using the Phillips head screwdriver to change the taps fo...

Страница 11: ...the Tool Bar select Send then select Send Firmware Upgrade to CobraTig Ctrl U Choose the correct COM port in accordance with your PC laptop from the CobraTig Communication dialog box Press Start If t...

Страница 12: ...below The unit will remember the last screen that was on when it was powered off To start from the beginning it is best to calibrate the weldhead prior to starting Once the weldhead is calibrated pre...

Страница 13: ...t will start with the last screen displayed Help Press this button to read a brief description of the MAIN MENU button descriptions and functions Section 7 Weld Manual From the MAIN MENU screen the WE...

Страница 14: ...l UP scrolls the highlighted field from one demand parameter to the next demand parameter F5 Adjust Up increases the numerical value of the demand parameter selected As this button is pressed for each...

Страница 15: ...rator APG Start Stop Pressing this button will start the prepurge gas flowing and start the welding procedure Main Menu Press this button to return to the MAIN MENU Print Weld Press the PRINT WELD but...

Страница 16: ...eturn to the MAIN MENU Weld Orbital Press this button to return to the WELD ORBITAL screen Scroll Left Each time this button is pressed the locations of where each weld procedure is saved will move th...

Страница 17: ...o do this simply press the SAVE PROGRAM button This will change to the SAVE USER MEMORY screen Help Press this button to read a brief description of the SAVE menu button descriptions and functions Mai...

Страница 18: ...the bottom of the WELD ORBITAL screen Scroll Down Press this button in order to scroll the highlighted field from one DEMAND parameter down to the next Adjustment of each parameter is performed using...

Страница 19: ...pressed thus bypassing any additional features and changing directly to the WELD ORBITAL screen Previous Entry Press this button to return to the previous field in order to change the entered value N...

Страница 20: ...PRINTER STATUS field to read OK To load a new roll of paper slide printer tray straight out until it stops Disengage the Printer Drive Mechanism by lifting up the Drive Latch Arms on either side of t...

Страница 21: ...LTS mode a Strip Chart will only printout if there were deviations in the weld sequence Section 13 Calibration Menu Prior to using the CobraTig 150 SM unit for welding it is generally a good idea to c...

Страница 22: ...P and ADJUST DOWN buttons to select the rpm value required The HIGH and LOW values can never be equal A minimum of 1 0 rpm will separate the two values If the LOW value is increased the HIGH will incr...

Страница 23: ...etting and press CURRENT START Once the 10 A arc is established use the ADJUST UP and ADJUST DOWN buttons to reach 2 50 mV on the multimeter Once this mV value is read press the 10 A button this will...

Страница 24: ...t simply press the START RECEIVE button to saved the transmitting procedure then press the location number of where the procedure is to be saved If the procedure is saved to a location that is empty t...

Страница 25: ...ast for the LCD screen This will make the display lighter as the number decreases Section 16 Diagnostic Menu This screen will show the units internal total on time diagnostics This includes number of...

Страница 26: ...inute of the hour Once the end of the range is reached the sequence will revert again Range 0 59 Change Day Press to increase date of the month Range 1 31 Change Month Press to increase the change of...

Страница 27: ...THIS PAGE INTENTIONALLY BLANK...

Страница 28: ...DATE August 1 2010 16882 Armstrong Ave Irvine CA 92606 Tel 949 863 1234 Fax 949 474 1428 www mkproducts com...

Страница 29: ...16882 ARMSTRONG AVE IRVINE CA 92606 TEL 949 863 1234 FAX 949 474 1428 WWW MKPRODUCTS COM...

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