3
Manual for installation,
operation and maintenance of
the wire rope hoists XM Series
INDEX
1. PRELIMINARY INFORMATION
Page 4
1.1 Compulsory warnings
4
1.2 Important information
4
1.3 Liability
5
1.3 Manual upgrading
5
2. DESCRIPTION OF THE HOIST/TROLLEY
Page 6
2.1 Hoist configuration
6
2.2 Performance and technical features of the hoists with cylindrical/conical motors
8
2.3 Movement trolley features
10
2.4 Versions and standard use
11
2.5 Technical information
12
2.6 Choice of hoist based on FEM units
13
3. INSTALLATION INSTRUCTIONS
Page 14
3.1 Installation preparations
14
3.2 Package
14
3.3 Transport and movement
15
3.4 Parts assembly
16
3.5 Mounting trolley Type 3 and 83
16
3.6 Mounting double rail trolley
18
3.7 Block mounting
18
3.8 Electrical equipment
19
3.9 Electrical connections for hoists supplied without equipment
19
3.9.1 Wiring connections conical motors 1 or 2 speeds
20
3.9.2 Wiring connections cylindrical motors 1 or 2 speeds
21
3.9.3 Wiring connections cylindrical motors single speed suitable for vfd
22
3.9.4 Wiring connections cross travel motors 1 or 2 speeds model T and KT
24
3.9.5 End limit switch wiring connections
25
3.9.6 Electromechanical overload limiter DSET22
26
3.9.7 Conical motor wiring connections examples
29
3.9.8 Cylindrical motor wiring connection examples
33
3.9.9 Wiring connections c/t motors examples
37
3.9.10 Hoist and travel motors absorption
40
3.10 Start-up
41
3.11 Function tests and adjustments
42
3.12 Load testing
44
4. OPERATION AND MAINTENANCE INSTRUCTIONS
Page 46
4.1 Hoist functions - “Intended purpose”
46
4.2 Before starting
46
4.3 What must always be done!
48
4.4 What must never be done!
50
4.5 Operation
52
4.6 Switching off at end of work
53
4.7 Maintenance
53
4.8 Lubrication
57
4.9 Replacements
58
4.10 Adjustments
65
4.11 Troubleshooting
68
4.12 Removal - New destination
69
4.13 Restoration after storage
69
4.14 Disposal/scrapping
69
5. MAINTENANCE REGISTER
Page 70
5.1 Periodic maintenance reports
70
6. SPARE PARTS
Page 70
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