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OM-267043 Page 15

5-5. Installing Drive Rolls

257 817-B

Installing Drive Rolls:

1

Drive Roll Securing Nut

2

Drive Roll Carrier

Turn nut one click until lobes of nut

line up with lobes of drive roll carrier.
3

Drive Roll

Slide drive roll onto drive roll carrier.

Turn nut one click.
Repeat procedure for top drive roll.

Cleaning Drive Rolls:

Remove drive rolls, and clean

grooves using a wire brush.

Installing Drive Rolls

3

1

2

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Содержание FieldPro Feeder CE

Страница 1: ...Pro Feeder With Weld Cable Control CE And Non CE Models OM 267043F 2016 07 Processes Description MIG GMAW Welding Flux Cored FCAW Welding Wire Feeder File MIG GMAW Visit our website at www MillerWelds...

Страница 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...11 4 2 Unit Specifications 11 4 3 Environmental Specifications 11 4 4 Wire Type Size and Feed Speed Capability Table 12 4 5 Gun Recommendation Table 12 SECTION 5 INSTALLATION 13 5 1 Equipment Connecti...

Страница 4: ......

Страница 5: ...PRO FEEDER TWECO 301228 Council Directives 2014 35 EU Low Voltage 2014 30 EU Electromagnetic Compatibility 2011 65 EU Restriction of the use of certain hazardous substances in electrical and electroni...

Страница 6: ......

Страница 7: ...neeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a semiautomaticDC...

Страница 8: ...ared according to AWS F4 1 and AWS A6 0 see Safety Standards D Do not weld where the atmosphere can contain flammable dust gas or liquid vapors such as gasoline D Connect work cable to the work as clo...

Страница 9: ...S can injure D Keep away from moving parts such as fans D Keep all doors panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards for ma...

Страница 10: ...PA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of...

Страница 11: ...s dans un environnement humideou si l on porte des v tements mouill s sur des structures m talliquestelles que sols grilles ou chafaudages en position coinc e comme assise genoux ou couch e ou s il y...

Страница 12: ...br lures Le contact accidentel de l lectrode avec des objets m talliques peut provoquer des tincelles une explosion un sur chauffement ou un incendie Avant de commencer le soudage v rifier et s assur...

Страница 13: ...areil D Tenir l quipement c bles et cordons distance des v hicules mobiles lors de toute op ration en hauteur D Suivre les consignes du Manuel des applications pour l quation de levage NIOSH r vis e P...

Страница 14: ...ational Electrical Code NFPA Standard 70 from National Fire Protec tion Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org and www sparky org Safe Handling of Compressed Gases in Cy...

Страница 15: ...Safe37 2012 05 Safe57 2012 05 Wear dry insulating gloves Do not touch electrode wire with bare hand Do not wear wet or damaged gloves Protect yourself from electric shock by insulating yourself from...

Страница 16: ...with correct shade of filter Wear complete body protection Safe66 2012 06 Become trained and read the instructions before working on the machine or welding Safe65 2012 06 3 2 Miscellaneous Symbols An...

Страница 17: ...tant Voltage CV Or Constant Current CC DC Power Source Only 25 800 ipm 0 64 20 3 mpm Depending On Arc Voltage Solid Wire 023 052 in 0 6 To 1 3 mm Flux Cored 030 5 64 in 0 8 To 2 mm 425 Amperes At 60 D...

Страница 18: ...us Substance Information ComponentName if applicable Hazardous Substance Pb Hg Cd Cr6 PBB PBDE Brass and Copper Parts X O O O O O Coupling Devices X O O O O O Switching Devices O O X O O O Cable and C...

Страница 19: ...ng clamp to workpiece 7 Gun 8 Gun Trigger Receptacle 9 Wire Feeder 10 Gas Cylinder Use of shielding gas is dependant on wire type Shieldinggas pressure not to ex ceed 100 psi 689 kPa 7 5 2 WCC Weld Ca...

Страница 20: ...dashes until connected Allow 10 15 seconds for system to connect 3 Once feeder is communicating with power source the power source will display Acc and the wire feeder will display preset voltage and...

Страница 21: ...ve Roll Carrier Turn nut one click until lobes of nut line up with lobes of drive roll carrier 3 Drive Roll Slide drive roll onto drive roll carrier Turn nut one click Repeat procedure for top drive r...

Страница 22: ...to drive rolls without touch ing Align the gun power pin groove with the gun locking tab Tighten gun securing knob If the gun power pin does not have a groove loosen knob to ro tate the gun locking ta...

Страница 23: ...a maximum of 100 in lbs 12 N m 2 Shielding Gas Cylinder Shielding gas pressure not to exceed 100 psi 689 kPa 3 Valve 4 Flowmeter Close valve on cylinder when fin ished welding 1 Rear View 2 3 4 5 8 C...

Страница 24: ...4 20 3 30 2 35 1 50 1 0 60 1 0 60 150 3 30 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 3 0 95 200 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 4 0 120 250 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 2x2 0 2x70 2x2...

Страница 25: ...angle with nozzle about two inches from a wooden surface While feeding the wire against the wooden surface increase the pres sure to one half turn past the point where the wire stops slipping If the w...

Страница 26: ...tch Settings Display Hold OFF Set switch 1 so the depressed section is toward OPEN as labeled on the switch Displays will not hold values The voltage displayed while welding is an average reading over...

Страница 27: ...me This is the time the feeder has actually been used for welding This information will be displayed in two halves First being years and days second in hours and minutes Top display will show years ho...

Страница 28: ...control has no function when the wire feeder is not associated with a WCC compatible welding power source or WCC Control 5 Power Control Switch 6 Soft Start Switch The Soft Start feature provides a s...

Страница 29: ...t will display the active wire speed whether it is standard wire speed or reduced wire speed Weld Gun With Internal Mounted Dual Schedule Switch Comparable To PipeProR Dura Fluxt Gun 1 Gun Trigger Rec...

Страница 30: ...ose n l Cracked Cables And Cords Every 6 Months n Drive Rolls Blow Out Or Vacuum Inside 7 2 Overload Protection And Thermostat Protection Ref 257 794 B Turn Off wire feeder and welding power source St...

Страница 31: ...e fitting from gas valve on back panel of feeder Blow compressed air through the threaded male end of fitting to dis lodge debris from internal mesh screen Replace fitting if blowing com pressed air t...

Страница 32: ...Section 6 2 Check and replace contact tip or liner if necessary see gun Owner s Manual Check that DIP switches on Motor Control Board PC1 are set correctly see section 7 6 Have Factory Authorized Serv...

Страница 33: ...o CC mode see Section 6 1 Weld amperage on Meter Board PC22 is not accurate Amperage displayed at feeder is approximate Refer to power source for actual amperage see Section 5 12 Check DIP switch sett...

Страница 34: ...power On Trigger Error The trigger error occurs if the user has feed approximately 35 feet 10 7 meters of wire without striking an arc The error may be cleared by releasing the trigger Motor Overload...

Страница 35: ...OM 267043 Page 29 SECTION 8 ELECTRICAL DIAGRAM 257 274 C Figure 8 1 Circuit Diagram For Wire Feeder...

Страница 36: ...257 072 B Hardware is common and not available unless listed 6 1 2 3 4 5 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49...

Страница 37: ...racket Capacitor Support SC12 1 26 C1 C2 200606 Capacitor Elctlt 1200 Uf 300 VDC Can 1 39 Dia 2 27 207678 Insulator Capacitors 1 28 211989 Fitting w Screen 1 29 215980 Bushing Strain Relief 709 984 ID...

Страница 38: ...Rcpt Skts Service Kit 1 PLG17 222397 Housing Plug Skts Service Kit 1 PLG22 115092 Housing Plug Skts Service Kit 1 PLG23 208730 Housing Plug Skts Service Kit 1 PLG24 131204 Housing Plug Skts Service K...

Страница 39: ...Assy WCC Meter Suitcase HDD 1 8 252262 Cable Trigger 25 in w Strain Relief Includes 1 9 139042 Bushing Strain Relief 270 470 ID x 804 Mtg Hole 2 10 PLG6 115094 Housing Plug Skts Service Kit 1 11 04883...

Страница 40: ...ware is common and not available unless listed 5 1 2 3 9 10 11 14 13 12 15 16 17 18 19 20 29 30 31 32 33 24 13 25 42 45 44 46 43 37 38 40 39 34 35 36 23 6 7 21 22 8 27 4 28 257 016 B 41 10 26 Figure 9...

Страница 41: ...Hd Hex Gr 8 Pln 1 26 264611 O Ring 187 ID x 312 OD x 063 CS 75 Duro Fluor 1 27 144172 Ftg Hose Brs Barbed M 3 16 TBG x 250 20 1 28 263877 Wire Drive Bus Bar Service Kit Includes 1 259857 Screw 375 16...

Страница 42: ...mm 053700 V Grooved 0 040 in 0 040 in 1 0 mm 053696 V Grooved 0 045 in 0 045 in 1 2 mm 053697 V Grooved 0 052 in 0 052 in 1 3 mm 053698 V Grooved 1 16 in 0 062 in 1 6 mm 053699 V Grooved 0 035 in 0 0...

Страница 43: ...ns and Subarc SAW Torches Remote Controls and RFCS RJ45 Replacement Parts No labor Roughneck Guns Spoolmate Spoolguns Miller s True Blue Limited Warranty shall not apply to 1 Consumable components suc...

Страница 44: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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