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OM-1597 Page 13

SECTION 3 – MAINTENANCE AND TROUBLESHOOTING

3-1.

Routine Maintenance

Disconnect power before maintaining.

3 Months

Replace

Unreadable

Labels

Repair Or

Replace
Cracked

Weld

Cable

Clean

And

Tighten

Weld

Terminals

Cord

Gas

Hose

Gun

Cable

Replace
Cracked

Parts

6 Months

Blow Out Or

Vacuum Inside.

During Heavy

Service,

Clean Monthly

Clean

Drive

Rolls

3-2.

Brush Inspection And Replacement

802 269 / S-0816

Motor

Brush Cap

Remove brush cap.

Brush

Replace brush if it becomes
chipped or broken, or if less than
1/4 in (6.4 mm) of brush material is
left. Do not include spring boss as
part of the 1/4 in measurement.

Install brush so that curved surface
on end of brush matches curve of
motor, and secure with cap.

Repeat procedure for other brush.

Tools Needed:

1/4 in (6 mm)
Minimum Length

5/8 in (16 mm)
New Length

Replace
Damaged
Brushes

Содержание SWLL-115

Страница 1: ...R 115 SWSL 115 And SWLR 115E Processes Description OM 1597 192 710 November 1998 Automatic Welding Heavy Duty Wire Feeder For Automated Welding Applications Motor Drive Assemblies Visit our website at...

Страница 2: ...alue established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself agains...

Страница 3: ...l installation le fonctionnement et la maintenance 7 1 4 Principales normes de s curit 8 1 5 Information sur les champs lectromagn tiques 8 SECTION 2 INSTALLATION 9 2 1 Specifications 9 2 2 Descriptio...

Страница 4: ......

Страница 5: ...that cord plug is connected to a properly grounded receptacle outlet D When making input connections attach proper grounding conduc tor first double check connections D Frequently inspect input power...

Страница 6: ...lding wire at contact tip when not in use D Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap D Remove any combustibles such as a butane light...

Страница 7: ...aintained D Keep high frequency source doors and panels tightly shut keep spark gaps at correct setting and use grounding and shielding to minimize the possibility of interference ARC WELDING can caus...

Страница 8: ...s a human health hazard However studies are still going forth and evidence continues to be examined Until the final conclusions of the research are reached you may wish to minimize your exposure to el...

Страница 9: ...e de terre du sectionneur ou que la fiche du cordon est raccord e une prise correctement mise la terre D En effectuant les raccordements d entr e fixer d abord le conducteur de mise la terre appropri...

Страница 10: ...r des v tements de protection d pourvus d huile tels que des gants en cuir une chemise en mat riau lourd des pantalons sans re vers des chaussures hautes et un couvre chef D Avant de souder retirer to...

Страница 11: ...vrements et dispositifs de protection LE RAYONNEMENT HAUTE FR QUENCE H F risque de provoquer des interf rences D Le rayonnement haute frequence peut provoquer des interf rences avec les quipements de...

Страница 12: ...champs magn tiques basse fr quence Le courant de soudage pendant son passage dans les c bles de sou dage causera des champs lectromagn tiques Il y a eu et il y a encore un certain souci propos de tels...

Страница 13: ...0 To 210 ipm 0 To 5 3 mpm 1 8 To 7 32 in 3 2 To 5 6 mm 1 8 HP 70 RPM 115 VDC 1 5 A 17 in 0 43 m 17 1 2 lb 7 9 kg 2 2 Description 802 269 1 Motor drive Assembly This unit is a heavy duty wire feed ing...

Страница 14: ...41 B 11 1 2 292 C 5 3 4 146 Inches Millimeters A 4 1 4 108 B 4 1 4 108 C 7 16 Dia 11 1 Dia 4 Holes 4 Holes A B C A B C 2 4 Typical Equipment Location ST 131 138 A 1 Welding Power Source 2 Gas Cylinder...

Страница 15: ...ive Roll Remove drive rolls 5 Wire Guide Securing Screw Loosen wire guide screws 6 Anti Wear Guide 7 Inlet Wire Guide Install inlet wire guide into anti wear guide and secure with setscrew Install inl...

Страница 16: ...tightly to keep it from unraveling WIRE ADVANCE V Weld Control Welding Power Source Set switches Pull and hold wire cut off end Push wire thru guide up to drive rolls continue to hold welding wire Pr...

Страница 17: ...vice Clean Monthly OR Clean Drive Rolls 3 2 Brush Inspection And Replacement 802 269 S 0816 1 Motor 2 Brush Cap Remove brush cap 3 Brush Replace brush if it becomes chipped or broken or if less than 1...

Страница 18: ...iner See gun torch Owner s Manual Remove weld spatter or foreign matter from around gun torch nozzle opening Check and secure motor plug connection check brushes Have Factory Authorized Service Agent...

Страница 19: ...OM 1597 Page 15 SECTION 4 ELECTRICAL DIAGRAMS SA 192 940 Figure 4 1 Circuit Diagram For SWLR 115 SWLL 115 SWSR 115 And SWSL 115 SA 192 941 Figure 4 2 Circuit Diagram For SWLR 115E...

Страница 20: ...Roll Wire Guide Kits Hardware is common and not available unless listed 1 2 3 1 2 3 5 6 7 8 9 23 24 25 28 29 30 31 32 33 34 35 36 37 38 39 40 41 1 2 3 1 2 3 5 6 4 4 7 12 14 15 16 17 18 19 20 21 22 26...

Страница 21: ...200 WASHER lock stl split No 8 1 22 129 351 SCREW mach stl rdh 8 32 x 500 1 23 191 661 BRACKET right mount 1 23 191 662 BRACKET left mount 1 24 190 168 INSULATOR BOARD glastic 1 25 190 169 FACEPLATE...

Страница 22: ...m 151 056 5 64 in 5 64 in 079 in 2 0 mm 151 057 3 32 in 3 32 in 094 in 2 4 mm 151 058 7 64 in 7 64 in 110 in 2 8 mm 151 059 1 8 in 1 8 in 125 in 3 2 mm 151 060 5 32 in 5 32 in 156 in 4 0 mm 3 16 in 3...

Страница 23: ...ting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate 185 Spoolmate 250 Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as...

Страница 24: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

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