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OM-1597 Page 2

Arc rays from the welding process produce intense
visible and invisible (ultraviolet and infrared) rays
that can burn eyes and skin. Sparks fly off from the
weld.

ARC RAYS can burn eyes and skin.

D

Wear a welding helmet fitted with a proper shade of filter to protect
your face and eyes when welding or watching (see ANSI Z49.1
and Z87.1 listed in Safety Standards).

D

Wear approved safety glasses with side shields under your
helmet.

D

Use protective screens or barriers to protect others from flash and
glare; warn others not to watch the arc.

D

Wear protective clothing made from durable, flame-resistant mate-
rial (leather and wool) and foot protection.

Welding on closed containers, such as tanks,
drums, or pipes, can cause them to blow up. Sparks
can fly off from the welding arc. The flying sparks, hot
workpiece, and hot equipment can cause fires and

burns. Accidental contact of electrode to metal objects can cause
sparks, explosion, overheating, or fire. Check and be sure the area is
safe before doing any welding.

WELDING can cause fire or explosion.

D

Protect yourself and others from flying sparks and hot metal.

D

Do not weld where flying sparks can strike flammable material.

D

Remove all flammables within 35 ft (10.7 m) of the welding arc. If
this is not possible, tightly cover them with approved covers.

D

Be alert that welding sparks and hot materials from welding can
easily go through small cracks and openings to adjacent areas.

D

Watch for fire, and keep a fire extinguisher nearby.

D

Be aware that welding on a ceiling, floor, bulkhead, or partition can
cause fire on the hidden side.

D

Do not weld on closed containers such as tanks, drums, or pipes,
unless they are properly prepared according to AWS F4.1 (see
Safety Standards).

D

Connect work cable to the work as close to the welding area as
practical to prevent welding current from traveling long, possibly
unknown paths and causing electric shock and fire hazards.

D

Do not use welder to thaw frozen pipes.

D

Remove stick electrode from holder or cut off welding wire at
contact tip when not in use.

D

Wear oil-free protective garments such as leather gloves, heavy
shirt, cuffless trousers, high shoes, and a cap.

D

Remove any combustibles, such as a butane lighter or matches,
from your person before doing any welding.

FLYING METAL can injure eyes.

D

Welding, chipping, wire brushing, and grinding
cause sparks and flying metal. As welds cool,
they can throw off slag.

D

Wear approved safety glasses with side
shields even under your welding helmet.

BUILDUP OF GAS can injure or kill.

D

Shut off shielding gas supply when not in use.

D

Always ventilate confined spaces or use
approved air-supplied respirator.

HOT PARTS can cause severe burns.

D

Do not touch hot parts bare handed.

D

Allow cooling period before working on gun or
torch.

MAGNETIC FIELDS can affect pacemakers.

D

Pacemaker wearers keep away.

D

Wearers should consult their doctor before
going near arc welding, gouging, or spot
welding operations.

NOISE can damage hearing.

Noise from some processes or equipment can
damage hearing.

D

Wear approved ear protection if noise level is
high.

Shielding gas cylinders contain gas under high
pressure. If damaged, a cylinder can explode. Since
gas cylinders are normally part of the welding
process, be sure to treat them carefully.

CYLINDERS can explode if damaged.

D

Protect compressed gas cylinders from excessive heat, mechani-
cal shocks, slag, open flames, sparks, and arcs.

D

Install cylinders in an upright position by securing to a stationary
support or cylinder rack to prevent falling or tipping.

D

Keep cylinders away from any welding or other electrical circuits.

D

Never drape a welding torch over a gas cylinder.

D

Never allow a welding electrode to touch any cylinder.

D

Never weld on a pressurized cylinder – explosion will result.

D

Use only correct shielding gas cylinders, regulators, hoses, and fit-
tings designed for the specific application; maintain them and
associated parts in good condition.

D

Turn face away from valve outlet when opening cylinder valve.

D

Keep protective cap in place over valve except when cylinder is in
use or connected for use.

D

Read and follow instructions on compressed gas cylinders,
associated equipment, and CGA publication P-1 listed in Safety
Standards.

Содержание SWLL-115

Страница 1: ...R 115 SWSL 115 And SWLR 115E Processes Description OM 1597 192 710 November 1998 Automatic Welding Heavy Duty Wire Feeder For Automated Welding Applications Motor Drive Assemblies Visit our website at...

Страница 2: ...alue established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself agains...

Страница 3: ...l installation le fonctionnement et la maintenance 7 1 4 Principales normes de s curit 8 1 5 Information sur les champs lectromagn tiques 8 SECTION 2 INSTALLATION 9 2 1 Specifications 9 2 2 Descriptio...

Страница 4: ......

Страница 5: ...that cord plug is connected to a properly grounded receptacle outlet D When making input connections attach proper grounding conduc tor first double check connections D Frequently inspect input power...

Страница 6: ...lding wire at contact tip when not in use D Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap D Remove any combustibles such as a butane light...

Страница 7: ...aintained D Keep high frequency source doors and panels tightly shut keep spark gaps at correct setting and use grounding and shielding to minimize the possibility of interference ARC WELDING can caus...

Страница 8: ...s a human health hazard However studies are still going forth and evidence continues to be examined Until the final conclusions of the research are reached you may wish to minimize your exposure to el...

Страница 9: ...e de terre du sectionneur ou que la fiche du cordon est raccord e une prise correctement mise la terre D En effectuant les raccordements d entr e fixer d abord le conducteur de mise la terre appropri...

Страница 10: ...r des v tements de protection d pourvus d huile tels que des gants en cuir une chemise en mat riau lourd des pantalons sans re vers des chaussures hautes et un couvre chef D Avant de souder retirer to...

Страница 11: ...vrements et dispositifs de protection LE RAYONNEMENT HAUTE FR QUENCE H F risque de provoquer des interf rences D Le rayonnement haute frequence peut provoquer des interf rences avec les quipements de...

Страница 12: ...champs magn tiques basse fr quence Le courant de soudage pendant son passage dans les c bles de sou dage causera des champs lectromagn tiques Il y a eu et il y a encore un certain souci propos de tels...

Страница 13: ...0 To 210 ipm 0 To 5 3 mpm 1 8 To 7 32 in 3 2 To 5 6 mm 1 8 HP 70 RPM 115 VDC 1 5 A 17 in 0 43 m 17 1 2 lb 7 9 kg 2 2 Description 802 269 1 Motor drive Assembly This unit is a heavy duty wire feed ing...

Страница 14: ...41 B 11 1 2 292 C 5 3 4 146 Inches Millimeters A 4 1 4 108 B 4 1 4 108 C 7 16 Dia 11 1 Dia 4 Holes 4 Holes A B C A B C 2 4 Typical Equipment Location ST 131 138 A 1 Welding Power Source 2 Gas Cylinder...

Страница 15: ...ive Roll Remove drive rolls 5 Wire Guide Securing Screw Loosen wire guide screws 6 Anti Wear Guide 7 Inlet Wire Guide Install inlet wire guide into anti wear guide and secure with setscrew Install inl...

Страница 16: ...tightly to keep it from unraveling WIRE ADVANCE V Weld Control Welding Power Source Set switches Pull and hold wire cut off end Push wire thru guide up to drive rolls continue to hold welding wire Pr...

Страница 17: ...vice Clean Monthly OR Clean Drive Rolls 3 2 Brush Inspection And Replacement 802 269 S 0816 1 Motor 2 Brush Cap Remove brush cap 3 Brush Replace brush if it becomes chipped or broken or if less than 1...

Страница 18: ...iner See gun torch Owner s Manual Remove weld spatter or foreign matter from around gun torch nozzle opening Check and secure motor plug connection check brushes Have Factory Authorized Service Agent...

Страница 19: ...OM 1597 Page 15 SECTION 4 ELECTRICAL DIAGRAMS SA 192 940 Figure 4 1 Circuit Diagram For SWLR 115 SWLL 115 SWSR 115 And SWSL 115 SA 192 941 Figure 4 2 Circuit Diagram For SWLR 115E...

Страница 20: ...Roll Wire Guide Kits Hardware is common and not available unless listed 1 2 3 1 2 3 5 6 7 8 9 23 24 25 28 29 30 31 32 33 34 35 36 37 38 39 40 41 1 2 3 1 2 3 5 6 4 4 7 12 14 15 16 17 18 19 20 21 22 26...

Страница 21: ...200 WASHER lock stl split No 8 1 22 129 351 SCREW mach stl rdh 8 32 x 500 1 23 191 661 BRACKET right mount 1 23 191 662 BRACKET left mount 1 24 190 168 INSULATOR BOARD glastic 1 25 190 169 FACEPLATE...

Страница 22: ...m 151 056 5 64 in 5 64 in 079 in 2 0 mm 151 057 3 32 in 3 32 in 094 in 2 4 mm 151 058 7 64 in 7 64 in 110 in 2 8 mm 151 059 1 8 in 1 8 in 125 in 3 2 mm 151 060 5 32 in 5 32 in 156 in 4 0 mm 3 16 in 3...

Страница 23: ...ting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate 185 Spoolmate 250 Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as...

Страница 24: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

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