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OM-1597 Page 3

1-3.

Additional Symbols For Installation, Operation, And Maintenance

FIRE OR EXPLOSION hazard.

D

Do not install or place unit on, over, or near
combustible surfaces.

D

Do not install unit near flammables.

D

Do not overload building wiring – be sure power supply system is
properly sized, rated, and protected to handle this unit.

FALLING UNIT can cause injury.

D

Use lifting eye to lift unit only, NOT running
gear, gas cylinders, or any other accessories.

D

Use equipment of adequate capacity to lift and
support unit.

D

If using lift forks to move unit, be sure forks are
long enough to extend beyond opposite side of
unit.

OVERUSE can cause OVERHEATING

D

Allow cooling period; follow rated duty cycle.

D

Reduce current or reduce duty cycle before
starting to weld again.

D

Do not block or filter airflow to unit.

STATIC (ESD) can damage PC  boards.

D

Put on grounded wrist strap BEFORE handling
boards or parts.

D

Use proper static-proof bags and boxes to
store, move, or ship PC boards.

MOVING PARTS can cause injury.

D

Keep away from moving parts.

D

Keep away from pinch points such as drive
rolls.

WELDING WIRE can cause injury.

D

Do not press gun trigger until instructed to do
so.

D

Do not point gun toward any part of the body,
other people, or any metal when threading
welding wire.

MOVING PARTS can cause injury.

D

Keep away from moving parts such as fans.

D

Keep all doors, panels, covers, and guards
closed and securely in place.

H.F. RADIATION can cause interference.

D

High-frequency (H.F.) can interfere with radio
navigation, safety services, computers, and
communications equipment.

D

Have only qualified persons familiar with
electronic equipment perform this installation.

D

The user is responsible for having a qualified electrician prompt-
ly correct any interference problem resulting from the installa-
tion.

D

If notified by the FCC about interference, stop using the
equipment at once.

D

Have the installation regularly checked and maintained.

D

Keep high-frequency source doors and panels tightly shut, keep
spark gaps at correct setting, and use grounding and shielding to
minimize the possibility of interference.

ARC WELDING can cause interference.

D

Electromagnetic energy can interfere with
sensitive electronic equipment such as
computers and computer-driven equipment
such as robots.

D

Be sure all equipment in the welding area is
electromagnetically compatible.

D

To reduce possible interference, keep weld cables as short as
possible, close together, and down low, such as on the floor.

D

Locate welding operation 100 meters from any sensitive elec-
tronic equipment.

D

Be sure this welding machine is installed and grounded
according to this manual.

D

If interference still occurs, the user must take extra measures
such as moving the welding machine, using shielded cables,
using line filters, or shielding the work area.

1-4.

Principal Safety Standards

Safety in Welding and Cutting, ANSI Standard Z49.1, from American
Welding Society, 550 N.W. LeJeune Rd, Miami FL 33126
Safety and Health Standards, OSHA 29 CFR 1910, from Superinten-
dent of Documents, U.S. Government Printing Office, Washington, D.C.
20402.
Recommended Safe Practices for the Preparation for Welding and Cut-
ting of Containers That Have Held Hazardous Substances
, American
Welding Society Standard AWS F4.1, from American Welding Society,
550 N.W. LeJeune Rd, Miami, FL 33126
National Electrical Code, NFPA Standard 70, from National Fire Protec-
tion Association, Batterymarch Park, Quincy, MA 02269.

Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
from Compressed Gas Association, 1235 Jefferson Davis Highway,
Suite 501, Arlington, VA 22202.
Code for Safety in Welding and Cutting, CSA Standard W117.2, from
Canadian Standards Association, Standards Sales, 178 Rexdale
Boulevard, Rexdale, Ontario, Canada M9W 1R3.
Safe Practices For Occupation And Educational Eye And Face
Protection
, ANSI Standard Z87.1, from American National Standards
Institute, 1430 Broadway, New York, NY 10018.
Cutting And Welding Processes, NFPA Standard 51B, from National
Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

Содержание SWLL-115

Страница 1: ...R 115 SWSL 115 And SWLR 115E Processes Description OM 1597 192 710 November 1998 Automatic Welding Heavy Duty Wire Feeder For Automated Welding Applications Motor Drive Assemblies Visit our website at...

Страница 2: ...alue established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself agains...

Страница 3: ...l installation le fonctionnement et la maintenance 7 1 4 Principales normes de s curit 8 1 5 Information sur les champs lectromagn tiques 8 SECTION 2 INSTALLATION 9 2 1 Specifications 9 2 2 Descriptio...

Страница 4: ......

Страница 5: ...that cord plug is connected to a properly grounded receptacle outlet D When making input connections attach proper grounding conduc tor first double check connections D Frequently inspect input power...

Страница 6: ...lding wire at contact tip when not in use D Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap D Remove any combustibles such as a butane light...

Страница 7: ...aintained D Keep high frequency source doors and panels tightly shut keep spark gaps at correct setting and use grounding and shielding to minimize the possibility of interference ARC WELDING can caus...

Страница 8: ...s a human health hazard However studies are still going forth and evidence continues to be examined Until the final conclusions of the research are reached you may wish to minimize your exposure to el...

Страница 9: ...e de terre du sectionneur ou que la fiche du cordon est raccord e une prise correctement mise la terre D En effectuant les raccordements d entr e fixer d abord le conducteur de mise la terre appropri...

Страница 10: ...r des v tements de protection d pourvus d huile tels que des gants en cuir une chemise en mat riau lourd des pantalons sans re vers des chaussures hautes et un couvre chef D Avant de souder retirer to...

Страница 11: ...vrements et dispositifs de protection LE RAYONNEMENT HAUTE FR QUENCE H F risque de provoquer des interf rences D Le rayonnement haute frequence peut provoquer des interf rences avec les quipements de...

Страница 12: ...champs magn tiques basse fr quence Le courant de soudage pendant son passage dans les c bles de sou dage causera des champs lectromagn tiques Il y a eu et il y a encore un certain souci propos de tels...

Страница 13: ...0 To 210 ipm 0 To 5 3 mpm 1 8 To 7 32 in 3 2 To 5 6 mm 1 8 HP 70 RPM 115 VDC 1 5 A 17 in 0 43 m 17 1 2 lb 7 9 kg 2 2 Description 802 269 1 Motor drive Assembly This unit is a heavy duty wire feed ing...

Страница 14: ...41 B 11 1 2 292 C 5 3 4 146 Inches Millimeters A 4 1 4 108 B 4 1 4 108 C 7 16 Dia 11 1 Dia 4 Holes 4 Holes A B C A B C 2 4 Typical Equipment Location ST 131 138 A 1 Welding Power Source 2 Gas Cylinder...

Страница 15: ...ive Roll Remove drive rolls 5 Wire Guide Securing Screw Loosen wire guide screws 6 Anti Wear Guide 7 Inlet Wire Guide Install inlet wire guide into anti wear guide and secure with setscrew Install inl...

Страница 16: ...tightly to keep it from unraveling WIRE ADVANCE V Weld Control Welding Power Source Set switches Pull and hold wire cut off end Push wire thru guide up to drive rolls continue to hold welding wire Pr...

Страница 17: ...vice Clean Monthly OR Clean Drive Rolls 3 2 Brush Inspection And Replacement 802 269 S 0816 1 Motor 2 Brush Cap Remove brush cap 3 Brush Replace brush if it becomes chipped or broken or if less than 1...

Страница 18: ...iner See gun torch Owner s Manual Remove weld spatter or foreign matter from around gun torch nozzle opening Check and secure motor plug connection check brushes Have Factory Authorized Service Agent...

Страница 19: ...OM 1597 Page 15 SECTION 4 ELECTRICAL DIAGRAMS SA 192 940 Figure 4 1 Circuit Diagram For SWLR 115 SWLL 115 SWSR 115 And SWSL 115 SA 192 941 Figure 4 2 Circuit Diagram For SWLR 115E...

Страница 20: ...Roll Wire Guide Kits Hardware is common and not available unless listed 1 2 3 1 2 3 5 6 7 8 9 23 24 25 28 29 30 31 32 33 34 35 36 37 38 39 40 41 1 2 3 1 2 3 5 6 4 4 7 12 14 15 16 17 18 19 20 21 22 26...

Страница 21: ...200 WASHER lock stl split No 8 1 22 129 351 SCREW mach stl rdh 8 32 x 500 1 23 191 661 BRACKET right mount 1 23 191 662 BRACKET left mount 1 24 190 168 INSULATOR BOARD glastic 1 25 190 169 FACEPLATE...

Страница 22: ...m 151 056 5 64 in 5 64 in 079 in 2 0 mm 151 057 3 32 in 3 32 in 094 in 2 4 mm 151 058 7 64 in 7 64 in 110 in 2 8 mm 151 059 1 8 in 1 8 in 125 in 3 2 mm 151 060 5 32 in 5 32 in 156 in 4 0 mm 3 16 in 3...

Страница 23: ...ting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate 185 Spoolmate 250 Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as...

Страница 24: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

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