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OM-219 Page 2

Sparks and hot metal blow out from the cutting arc.
Chipping and grinding cause flying metal.

FLYING SPARKS can cause injury.

D

Wear approved face shield or safety goggles with side shields.

D

Wear proper body protection to protect skin.

D

Wear flame-resistant ear plugs or ear muffs to prevent sparks from
entering ears.

Arc rays from the cutting process produce intense
visible and invisible (ultraviolet and infrared) rays
that can burn eyes and skin.

ARC RAYS can burn eyes and skin.

D

Wear face protection (helmet or shield) with correct shade of filter to
protect your face and eyes when cutting or watching. ANSI Z49.1
(see Safety Standards) suggests a No. 9 shade (with No. 8 as mini-
mum) for all cutting currents less than 300 amperes. Z49.1 adds
that lighter filter shades may be used when the arc is hidden by the
workpiece. As this is normally the case with low current cutting, the
shades suggested in Table 1 are provided for the operator’s conve-
nience.

D

Wear approved safety glasses with side shields under your helmet
or shield.

D

Use protective screens or barriers to protect others from flash and
glare; warn others not to watch the arc.

D

Wear protective clothing made from durable, flame-resistant
material (leather and wool) and foot protection.

Table 1. Eye Protection For Plasma Arc Cutting

Current Level In Amperes

Minimum Shade Number

Below 20

20 – 40
40 – 60
60 – 80

#4
#5
#6
#8

Prolonged noise from some cutting applications can
damage hearing if levels exceed limits specified by
OSHA (see Safety Standards).

NOISE can damage hearing.

D

Use approved ear plugs or ear muffs if noise level is high.

D

Warn others nearby about noise hazard.

FUMES AND GASES can be hazardous

.

Cutting produces fumes and gases. Breathing
these fumes and gases can be hazardous to
your health.

D

Keep your head out of the fumes. Do not breathe the fumes.

D

If inside, ventilate the area and/or use exhaust at the arc to remove
cutting fumes and gases.

D

If ventilation is poor, use an approved air-supplied respirator.

D

Read the Material Safety Data Sheets (MSDSs) and the manufac-
turer’s instruction for metals to be cut, coatings, and cleaners.

D

Work in a confined space only if it is well ventilated, or while wearing
an air-supplied respirator. Fumes from cutting and oxygen deple-
tion can alter air quality causing injury or death. Be sure the
breathing air is safe.

D

Do not cut in locations near degreasing, cleaning, or spraying oper-
ations. The heat and rays of the arc can react with vapors to form
highly toxic and irritating gases.

D

Do not cut on coated metals, such as galvanized, lead, or cadmium
plated steel, unless the coating is removed from the cutting area,
the area is well ventilated, and if necessary, while wearing an air-
supplied respirator. The coatings and any metals containing these
elements can give off toxic fumes when cut.

D

Do not cut containers with toxic or reactive materials inside or
containers that have held toxic or reactive materials – they must be
emptied and properly cleaned first.

PLASMA ARC can cause injury.

The heat from the plasma arc can cause serious
burns. The force of the arc adds greatly to the burn
hazard. The intensely hot and powerful arc can
quickly cut through gloves and tissue.

D

Keep away from the torch tip.

D

Do not grip material near the cutting path.

D

The pilot arc can cause burns – keep away from torch tip when trig-
ger is pressed.

D

Wear proper flame-retardant clothing covering all exposed body ar-
eas.

D

Point torch away from your body and toward work when pressing
the torch trigger – pilot arc comes on immediately.

D

Turn off power source and disconnect input power before disas-
sembling torch or changing torch parts.

D

Use only torch(es) specified in the Owner’s Manual.

Gas cylinders contain gas under high pressure. If
damaged, a cylinder can explode. Since gas cylin-
ders are normally part of metalworking processes,
be sure to treat them carefully.

CYLINDERS can explode if damaged.

D

Protect compressed gas cylinders from excessive heat, mechani-
cal shocks, slag, open flame, sparks, and arcs.

D

Install and secure cylinders in an upright position by chaining them
to a stationary support or equipment cylinder rack to prevent falling
or tipping.

D

Keep cylinders away from any cutting or other electrical circuits.

D

Never allow electrical contact between a plasma arc torch and a
cylinder.

D

Never cut on a pressurized cylinder – explosion will result.

D

Use only correct gas cylinders, regulators, hoses, and fittings de-
signed for the specific application; maintain them and associated
parts in good condition.

D

Turn face away from valve outlet when opening cylinder valve.

D

Keep protective cap in place over valve except when cylinder is in
use or connected for use.

D

Read and follow instructions on compressed gas cylinders, asso-
ciated equipment, and CGA publication P-1 listed in Safety
Standards.

Содержание Spectrum Plus

Страница 1: ...Processes Description Air Plasma Cutting and Gouging Air Plasma Cutter OM 219 October 1995 Eff w Serial Number KE736265 Spectrum Plus R Visit our website at www MillerWelds com...

Страница 2: ...alue established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself agains...

Страница 3: ...ting Air Compressor 13 2 8 Input Power Connections To Cutter 14 SECTION 3 OPERATION 15 3 1 Controls 15 3 2 Cutting Current Control 15 3 3 Operation Mode Switch 16 3 4 Power Circuit Breaker Switch And...

Страница 4: ......

Страница 5: ...or matches from your person before doing any cutting Touching live electrical parts can cause fatal shocks or severe burns The torch and work circuit are electrically live whenever the output is on T...

Страница 6: ...sure the breathing air is safe D Do not cut in locations near degreasing cleaning or spraying oper ations The heat and rays of the arc can react with vapors to form highly toxic and irritating gases...

Страница 7: ...ference stop using the equipment at once D Have the installation regularly checked and maintained D Keep high frequency source doors and panels tightly shut keep spark gaps at correct setting and use...

Страница 8: ...magnetic fields is a human health hazard However studies are still going forth and evidence continues to be examined Until the final conclusions of the research are reached you may wish to minimize yo...

Страница 9: ...nants qui ont d j re u des combustibles D Portez des v tements de protection exempts d huile tels que des gants en cuir une veste r sistante des pantalons sans revers des bottes et un casque D Ne plac...

Страница 10: ...a Sheets MSDS et les instructions du fabricant pour obtenir plus de renseignements sur les m taux couper les enrobages et les nettoyants D Travaillez dans un espace restreint uniquement s il est bien...

Страница 11: ...f rences avec les quipements de ra dio navigation et de communication les services de s curit et les ordinateurs D Demander seulement des personnes qualifi es familiaris es avec des quipements lectron...

Страница 12: ...urs en cours et les preuves continuent tre examin es En attendant que les conclusions finales de la recherche soient tablies il vous serait sou haitable de r duire votre exposition aux champs lectroma...

Страница 13: ...ty DCEN 200 Air Or Nitrogen Only 115 L min 70 PSI 483 kPa Optional 50 ft 15 2 m Machine Or Torch Cable 4 CFM 115 L min 90 PSI 921 kPa 2 2 Duty Cycle And Overheating Duty Cycle is percentage of 10 min...

Страница 14: ...5 ST 800 869 1 Lifting Handles Use lifting handles to lift unit 2 Hand Cart Use hand cart or similar device to move unit 3 Rating Label Use rating label to determine input power needs Locate unit near...

Страница 15: ...n when 50 volts or less input operating voltage is available To change current range setting proceed as follows Remove bottom and top of case ac cording to Section 4 2 1 Main Control Board 2 Dip Switc...

Страница 16: ...pper Length In Weld Circuit Not Exceeding 100 ft 30 m Or Less 150 ft 45 m 200 ft 60 m 250 ft 70 m 300 ft 90 m 350 ft 105 m 400 ft 120 m Weld Output Terminals Welding Amperes 10 60 Duty Cycle 60 100 Du...

Страница 17: ...essor Obtain air compressor and hose A quick connect fitting may also be installed onto air input fitting Con nect hose to air input fitting and route to air compressor Adjust air pressure according t...

Страница 18: ...ng connector of negative cable to negative in put terminal on cutter 6 Torch Install torch according to its owner s manual instructions 7 Work Clamp Positive Cable Connect work clamp positive weld inp...

Страница 19: ...g Current Control 3 Operation Mode Switch 4 Pilot And Trouble Lights 4 3 2 1 3 2 Cutting Current Control Ref ST 171 324 1 Cutting Current Control 2 Low Range Scale 18 to 50 Amperes 3 High Range Scale...

Страница 20: ...ace switch in applicable Gas Set position to adjust gas air pressure Only gas air is activated when the Power Circuit Breaker switch is turned On Place switch in the Cut position to cut or gouge 4 Air...

Страница 21: ...Circuit Breaker switch to turn unit and pilot light On and Off Power Circuit Breaker switch CB1 also protects the unit from overload If CB1 trips the unit shuts down If CB1 trips reduce welding power...

Страница 22: ...or Dryer Assembly See Section 4 5 Every Week Check Trigger Disabled System See Section 4 7 Drain Moisture From Filter Regulator Assembly See Section 4 5 3 Months Service Filter Regulator Assembly Filt...

Страница 23: ...Peel back vinyl coating covering capacitor terminals Connect bleeder resistor across terminals of one capacitor and wait for at least 10 seconds Repeat procedure for remaining ca pacitor 7 Output Capa...

Страница 24: ...input power Stop engine on welding generator 1 Pilot Fuse F1 See Parts List For Rating Pilot fuse protects unit from faults in pilot arc circuit If pilot fuse opens there will be no pilot or arc start...

Страница 25: ...and output stops 3 Gas Torch Light Lights if gas air pressure is low and stops plasma and pilot arcs Also lights if torch tip is not installed when trigger is pressed Check for proper gas air pressur...

Страница 26: ...Filter Regulator Assembly Drain Plug To drain moisture from filter regula tor assembly rotate drain plug counterclockwise Close drain plug after moisture is completely drained from filter regulator a...

Страница 27: ...ding power source and cutter and disconnect input power Stop engine on welding generator Remove top of case according to Section 4 2 1 Boot Insert torch hose and leads through boot 2 Gas Hose 3 Gas Co...

Страница 28: ...see Section 2 8 Check main fuse F1 and replace if needed see Section 4 3 Have Factory Authorized Service Agent check control board PC1 No cutting output Pilot light on trouble lights off fan motor run...

Страница 29: ...gher cutting capacity Check for dirty filter regulator and clean if needed see manufacturer s instructions supplied with unit Have Factory Authorized Service Agent check torch body Gas Torch light on...

Страница 30: ...OM 222 Page 26 SECTION 5 ELECTRICAL DIAGRAMS Figure 5 1 Circuit Diagram For Cutter SC 171 596 A...

Страница 31: ...ces Of High Frequency Radiation From Incorrect Installation 50 ft 15 m S 0754 Sources Of Direct High Frequency Radiation 1 High FrequencySource Plasma Arc Cutting Power Source 2 Cables 3 Torch 4 Work...

Страница 32: ...d water pipes every 50 ft 15 m 7 External Power Or Telephone Lines Locate high frequency source at least 50 ft 15 m away from power and phone lines 8 Grounding Rod Consult the National Electrical Code...

Страница 33: ...OM 219 Page 29 Notes...

Страница 34: ...OM 219 Page 30 SECTION 7 PARTS LIST 1 2 3 4 5 Fig 7 2 35 36 37 38 39 40 41 42 43 44 45 46 47 Figure 7 1 Main Assembly...

Страница 35: ...OM 219 Page 31 ST 800 867 A 6 7 8 9 10 11 12 13 15 16 17 18 14 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34...

Страница 36: ...2 000 1 17 171 523 FITTING 90 deg street elb 1 4NPT 1 18 171 524 FITTING close nipple 1 4NPT 1 19 F1 171 469 FUSE non time delay 10A 1 20 171 468 FUSE HOLDER w 187 Faston connectors 1 21 171 467 HOLE...

Страница 37: ...PLATE circuit breaker shorting 1 47 VR1 171 328 VARISTOR 130V 20J 1 171 295 LEADS TERMINAL 6AWG red 1 171 297 BUSS WIRE circuit breaker to hex stud 1 When ordering a component originally displaying a...

Страница 38: ...OM 219 Page 34 ST 800 885 A 1 2 3 4 5 6 7 8 9 11 12 13 14 15 18 19 20 25 26 27 28 21 22 23 24 Includes Item 25 29 30 31 33 34 35 32 36 37 38 10 16 17 Figure 7 2 Center Baffle...

Страница 39: ...TUD 2 15 171 315 WASHER flat 1 4 500 x 281 4 171 312 BUSS WIRE output jack to hex stud 1 16 126 026 LABEL warning electric shock can kill 4 17 153 178 LABEL warning exploding parts can cause serious i...

Страница 40: ...OM 219 Page 36 ST 800 889 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Figure 7 3 Arc Starter Assembly...

Страница 41: ...acitor filters 1 7 171 490 THREADED ROD No 10 32 x 5 250 2 8 171 507 NUT No 10 32 hex 4 9 R5 171 501 SURGE RESISTOR 3 ohm 150W 1 10 R4 171 486 RESISTOR WW 30 ohm 60W 1 171 503 SCREW No 8 32 x 31 Phill...

Страница 42: ...CTURER LINCOLN ELECTRIC CO Material Thickness Welding Power Source Model 1 2 in 3 4 in 7 8 in INVERTEC V 300 PRO H IDEALARC R3R 300 H IDEALARC R3R 400 H IDEALARC R3R 500 H IDEALARC DC 600 H Engine Dri...

Страница 43: ...ting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate 185 Spoolmate 250 Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as...

Страница 44: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

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