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Page 60

Maintenance, Service, Spare Parts Lists

thicknessCONTROL MTS 8202.LLT / 4350127.347

Semiannual maintenance

Work to be performed

Tools, equipment, measuring equip-
ment

Staff code

Check the test button to

ensure that the RCD works.
If the RCD is no longer trig-
gered when the test button
is pressed, the component
must be replaced.

Function test

Annual maintenance

Work to be performed

Tools, equipment, measuring equip-
ment

Staff code

Test the UPS (uninterrupti-

ble power supply). Battery
service life is approx. 4
years.

Manual UPS

Check the toothed belts for

wear.

Visual inspection

7.2

Spare Parts List

Description

Micro-Epsilon
article number

Mechanical system

Proximity switch

3005997

Toothed belt / Eagle 8M, b=25mm

3005604

Guide carriage KWVE25-W-G3-V1

3005988

Swivel drive / DRRD-16-180-FH-PA-SG

0465072

Valve / VUVG-L10-M52-MT-Q6H-U-1R8L

0465090

Knurled screw captive GN 653.2-M4-17-NI

0434033

Limit switch 1NC

3004217

Assembly Calibration part

3006887

Valve

0465262

Electrical technology

Scanner LLT 2905-050100/PT-BL

4322081.008

Scanner LLT 2900-100/PT

4322031.005

Power supply 24V/10A

2420039.02

UPS pulse 24V/10A

6420021

Servo motor Baumüller

0467477

Mico 24V fuse 4.6

0369029

Pnoz S3 emergency stop device

0302035

Spare PC, completely installed

4350080.251

Bus coupler EtherCAT EK1100

6414024

Bus coupler License EL6070

0467420

Bus terminal, digital output EL2004

6414026

Bus terminal, digital input EL1008

6411046

Bus terminal 24V EL9186

6414089

Bus terminal 0V EL9187

6414116

Bus terminal NH EL9100

6414029

Содержание 4350127.347

Страница 1: ...thicknessCONTROL MTS 8202 LLT C frame Non contact thickness measurement Operating Instructions...

Страница 2: ...4350127 347 K245968 MICRO EPSILON MESSTECHNIK GmbH Co KG K nigbacher Strasse 15 94496 Ortenburg Germany Phone 49 8542 168 0 Fax 49 8542 168 90 e mail info micro epsilon de www micro epsilon com...

Страница 3: ...ser Scanner 14 3 3 Drive and Linear Guide 15 3 3 1 Drive 15 3 3 2 Buffer 15 3 4 Cable carrier 16 3 5 Compressed Air Supply 16 3 6 Human Machine Interface 17 3 6 1 Signal Lamp 17 3 6 2 Emergency Stop 1...

Страница 4: ...Declaration of Incorporation 65 9 Appendix 67 9 1 Mechanical Equipment Documentation 67 9 2 Terminal and Circuit Diagrams 67 9 3 Technical Data 67 9 4 scanCONTROL LLT 2900 100 Manual 67 9 5 Manual UPS...

Страница 5: ...tured by Mi cro Epsilon Messtechnik GmbH Co KG The manufacturer reserves the right to make technical changes for the purpose of further development In this case an appendix to this manual will be prov...

Страница 6: ...system Sensor 1 Sensor 2 SMR 1 SMR 2 Target Input 1 Input 2 Fig 2 Sensor arrangement for the thickness measurement The thickness is measured without involved placement of the measured object The main...

Страница 7: ...he event of malfunction or total failure of the measuring system Take additional precautions for safety and damage prevention in case of safety related applications 1 3 3 Hazards 2 1 1 Target Measure...

Страница 8: ...n trouble free condition must be replaced immediately In addition only original spare and wear parts must be used Parts obtained from third parties are not guaranteed to have the correct design with r...

Страница 9: ...handling the use of force or by repairs or modifications by third parties is not covered by the liability for material defects Repairs are carried out exclusively by MICRO EPSILON Further claims can...

Страница 10: ...Page 10 Overview Technical Data Safety Instructions thicknessCONTROL MTS 8202 LLT 4350127 347...

Страница 11: ...r devices may be used without further protective measures if you do not intentionally look into the laser beam or into specular reflected radiation for more than 0 25 s Because the presence of the eye...

Страница 12: ...Danger of eye injury Do not look into the laser beam Laser safety regulation The transmitter complies with laser class 1 according to EN 60825 1 2003 10 Max ambient light 5000 lux Functional principl...

Страница 13: ...by Micro Epsilon The commissioning of MTS 8202 LLT does not require any adjustment work by the cus tomer The customer is responsible for providing a protective device to avoid a collision between the...

Страница 14: ...alibration part is inserted into the measuring gap of the measuring system as necessary The respective calibration component is observe bevel mounted in the correct position in the calibration compone...

Страница 15: ...nt of the measured values in transverse direction to the measured object 1 2 3 1 Guide carriage 2 Toothed belt 3 Guide carriage 4 Cable carrier 5 Drive Fig 11 Drive and linear Guide of the measuring s...

Страница 16: ...1 Cable carrier Fig 14 Cable carrier 3 5 Compressed Air Supply The compressed air is used for the movement of the calibration part see Fig 10 and for air purging the sensors see Fig 9 Commissioning wo...

Страница 17: ...nted on the control cabinet of the measuring system The signal lamp is in the control cabinet of the measuring system see Fig 16 1 1 Signal Lamp Fig 17 Signal Lamp Initializing flashing green Ready co...

Страница 18: ...panel the control cabinet Regular shutdown Irregular shutdown Exit measuring program computer shuts down Move the main switch to OFF UPS switches off Move the main switch to OFF Measuring program end...

Страница 19: ...be lifted on one side and then pulled i You will need at least two people and a forklift to transport the measuring system Transport the measuring system and its packaging to the destination with a f...

Страница 20: ...sport lock Fig 22 Locking screw for transportation of measuring system Lift the measuring system by about 6 cm and remove the bottom of the transport crate Position the measuring system at its final d...

Страница 21: ...ort Lock The measuring system is shipped with a transport lock Remove the transport lock prior to initial operation 1 1 Transport lock Fig 23 Transport lock on the measuring system Loosen the transpor...

Страница 22: ...es LLT2 1 3 4 6 7 8 Fig 24 Interface connections required from the system operator 1 Remote support 5 Emergency stop 2 Modbus 6 Grounding 3 Grounding 7 Compressed air 4 230 V 50 Hz 8 Grounding Not sup...

Страница 23: ...cal ES feedback 7X1 7 Local ES feedback 7X1 8 PE 7X1 9 Connect Resolver cable 4W1 to ET1 4E1 X7 and to CFR 4M1 Connect Motor cable 4W2 to ET1 4E1 X107 and to CFR 4M1 Connect SUD NORD cable 6W1 to ET1...

Страница 24: ...27 347 4 6 Pneumatic supply Connect the compressed air supply see 3 5 Characteristics Compressed air Rated pressure max 6 bar 5 dry and free of oil Max air consumption 30 l min Standard DIN ISO 8573 1...

Страница 25: ...ting range Distance between the upper belt and lower belt A large working gap reduces the danger of damage to the measuring machine during extremely vertical movements of the measured object Vertical...

Страница 26: ...he parking position i The measurement carriages require about 6 seconds to reach the parking position When determining the installation location for the laser light barrier consider the speed at which...

Страница 27: ...nly be guaranteed as long as the settings of the system thicknessCONTROL operating system remain This means in particular that new software components must not be installed unless they have been ex pl...

Страница 28: ...position no measuring values are displayed initially Fig 30 Initial state of the measuring program In the submenu User functions for login resp logout maintenance of rights and pass words of single u...

Страница 29: ...er of the operating system TwinCAT System Manager ProDrive Console TeamViewer View print Save layout Reset layout Log off Windows User and quit program Menu Measure ment Start single measurement stop...

Страница 30: ...horizontal bar view describes the current position of the automatic axis The manual commands are activated and deactivated via the menu Measurement Manual mode The displays of the digital in puts show...

Страница 31: ...rriage with sensor technology to a random horizontal position The button Go starts the run com mand Stops the manual horizontal run of the measurement carriage with sensor technology Traverses measure...

Страница 32: ...ew clear article number of the database entry to be created Afterwards the related parameters can be defined and saved by clicking Submit so that they appear as option in the combo box which is declar...

Страница 33: ...t Thereby differences between contact and non contact measurements can be compen sated Display interval In the views of length trend this interval is used to display data Depending on the settings thi...

Страница 34: ...e diagrams changes from blue to orange Setpoint This is the nominal value of the product If data of the stock list are provided from an superior interface values of the stock list are ignored 5 6 Syst...

Страница 35: ...Page 35 Installation and Initial Operation thicknessCONTROL MTS 8202 LLT 4350127 347 Fig 39 System parameter...

Страница 36: ...ompen sated Air flushing type The parameter defines when air purging is used There are 4 different types during calibration during measure ment permanent and never Calibration interval The parameter d...

Страница 37: ...can be selected With the value limits for partial tolerance you can define how many measured values in of the complete crossprofile must be outside the tolerance for the tolerance check The LLT area c...

Страница 38: ...erformed only once across the material and then stopped again With the entry Stop measurement is stopped and the measurement carriage traverses to parking position 5 8 2 Move to Position Via the menu...

Страница 39: ...er trend view measuring values of the last 60 seconds are displayed Current motor position and current thickness are displayed below The virtual green LED Posi tion reached signalizes reaching the mea...

Страница 40: ...number of valid points with 640 points as maximum the actual and the averaged distance value in millimeter By means of a bar graph that distance is represented in relation to the measuring range Furt...

Страница 41: ...rectangle marks the measured median of a cross profile A blue color change shows that the medi an is within the tolerance If the value is outside warning resp alert limits color changes to orange res...

Страница 42: ...3 5 tracks 5 8 8 View Pseudocolors The view of pseudocolors offers a virtual processed summary of the thickness value process Color levels between minimum and maximum thickness used for color scale ar...

Страница 43: ...ribution of the measurement values in a histogram Cp and Cpk The characteristic values are visualized in view Statistic The three black vertical lines mark the lower resp upper tolerance and the setpo...

Страница 44: ...or reset by using the Save layout and Reset layout buttons The window layout includes the arrangement of the table tabs of the application and the arrangement of the system parameters regarding width...

Страница 45: ...he menu Log opens a dialog for surveillance of the digital inputs and outputs You can choose the desired day of logging in the combo box date You can limit time in the textbox Time from until If you c...

Страница 46: ...1 33 T min calculated tolerance 2 This diagram shows the measurement values After each completed scan a measuring point is added 3 Setpoint upper and lower limit of production Setpoint and threshold v...

Страница 47: ...f each calibration in the selected time peri od are displayed The Gap value is calculated with every calibration This means that minor temperature fluctuations and small mechanical changes in the meas...

Страница 48: ...on the sensor values are displayed in the coordinate system Fig 60 LLT Dialog Setup display several functions are differed in the display settings The function Show reticule gridlines shows gray gridl...

Страница 49: ...he transmitted frequency of the laser scanner In addition the types and status are visualized 5 12 Menu Info This function can be found in the following menu Info Export log files The following dialog...

Страница 50: ...he files can be copied down from the PC and e g be sent to Micro Epsilon The file names of the exported files are structured as follows logExport date export time time export time Example name logExpo...

Страница 51: ...er contains any menu items it will also be removed Menu items can always be added or removed The layout must be saved so that all changes are accepted Menu File Save layout 5 14 Files and Directories...

Страница 52: ...knessCONTROL MTS 8202 LLT 4350127 347 5 15 Interface Guide System The measuring system can communicate with the guide system via an defined Modbus TCP interface Transferred data can be displayed in th...

Страница 53: ...ration Bit 1 Pre calibration of C Frame will be performed at parking position 0 7 Bit 1 0 Bit 1 1 Bit 1 2 Bit 1 3 Bit 1 4 Bit 1 5 Bit 1 6 Bit 1 7 Bit 16 Bit Reserve 4 0 Thickness Setpoint REAL setpoin...

Страница 54: ...0 Fix Position Measu rement Active Bit 1 measurement in fix position is active 1 1 Temperature too high Bit 1 temperature of sensors too high 1 2 Light Barriers 3 C Frame in Danger Bit 1 Light barrier...

Страница 55: ...ercent 52 0 Current Distance Value Sensor 2 REAL current distance value of sensor 2 in percent 56 0 Current No of Valid Points current number of valid points inside laser line of sensor 1 Sensor 1 REA...

Страница 56: ...Page 56 Installation and Initial Operation thicknessCONTROL MTS 8202 LLT 4350127 347...

Страница 57: ...A1 13Y1 air purge light barrier top air purge light barrier bottom air purge sensor 2 bottom air purge sensor 1 1 top air purge sensor 1 2 top air purge sensor 1 3 top air amplifiers Marking Article D...

Страница 58: ...Page 58 Pneumatic Plan thicknessCONTROL MTS 8202 LLT 4350127 347 AZ1 0465204 Service unit combination QN1 0465299 Pressure regulator QM2 0465291 Selenoid valve TA1 0465292 Air amplifiers...

Страница 59: ...nt carriage for wear Visual inspection 02 Check condensate sep arator and fill level of the maintenance unit If nec essary drain accumulated condensate Visual inspection 02 Quarterly maintenance Work...

Страница 60: ...system Proximity switch 3005997 Toothed belt Eagle 8M b 25mm 3005604 Guide carriage KWVE25 W G3 V1 3005988 Swivel drive DRRD 16 180 FH PA SG 0465072 Valve VUVG L10 M52 MT Q6H U 1R8L 0465090 Knurled s...

Страница 61: ...troller Baum ller 0467474 Power supply 24V 10A 2420039 02 Bus terminal digital output EL2008 6414049 Bus terminal digital output EL2084 6414124 Light barrier 2421033 servo motor 0467477 servo amplifie...

Страница 62: ...me x until the sensor head is in position Displacement of both axes Please check their positions Accuracy is probably out of limit Check distances of carriages to limit switches in homing position Che...

Страница 63: ...step 2 Use a clean soft lint free cloth or lens cleaning paper and pure alcohol isopropyl alco hol to clean the protective glass pane We recommend using the moist cleaning cloths offered by Micro Epsi...

Страница 64: ...Page 64 Maintenance Service Spare Parts Lists thicknessCONTROL MTS 8202 LLT 4350127 347...

Страница 65: ...integration No 1 7 3 Marking of machinery No 1 7 4 Operating instructions Furthermore we declare compliance with the following EC directives and standards including the modifications applicable at the...

Страница 66: ...Page 66 Declaration of Incorporation thicknessCONTROL MTS 8202 LLT 4350127 347...

Страница 67: ...st be installed to display the design Using this tool all the individu al components of the system can be displayed after opening file 4350127 347 03 dwf 80 0 505 2005 2335 2460 2595 3080 3320 laserli...

Страница 68: ...ESSTECHNIK GmbH Co KG K nigbacher Str 15 94496 Ortenburg Germany Phone 49 8542 168 0 Fax 49 8542 168 90 info micro epsilon com www micro epsilon com X9751254 347 A012081AHA X9751254 347 A01 MICRO EPSI...

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