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MTCC        

            

 

 

 

Jobber Plus  

 

                      P a g e   - 5

   

Please read this message first!

The 

Jobber Plus

 is a partial revolution punch press control which also acts as an interface between light curtains 

which in turn are designed to guard personnel working around moving machinery. Whenever the operator’s safety 

is dependent on the machine’s ability to stop quickly enough to prevent an injury, it is absolutely imperative that the 

safe stopping time of the machine shall be known and the light curtains be set the proper distance from the nearest 

pinch point as is regulated in the United States by the Occupational Safety and Health Administration (OSHA). The 

Jobber Plus

 is totally dependent on the proper operation of the light curtains used to safeguard the operator. Be 

certain the light curtains used meet all OSHA requirements before interfacing them to the 

Jobber Plus

. Be certain 

that the light curtains are mounted the proper distance from the nearest pinch point as prescribed by the light curtain 

manufacturer. Regardless of the calculated distance, you should never mount the light curtains closer than 7.5 inches 

(191 mm) from the nearest pinch point. This is required by OSHA Table 0-10 in OSHA 1910-217 and Table 1 in 

ANSI B11-19-1990.

The 

Jobber Plus 

can and should be used to monitor the machine stopping time and the drive mechanism of the 

E-Cam for loss of motion. Proper setting of the   programmable set-point is the sole responsibility of the employer, 

purchaser and final owner of the equipment.

The proper application, installation, maintenance and operation of the 

Jobber Plus

, the light curtains used and the 

machine itself is the responsibility of the purchaser and or employer.

It is the purchaser’s and or employer’s responsibility to inspect the 

Jobber Plus

, the light curtains, and any other 

pertinent equipment daily for proper operation. It is also the purchaser’s and or employer’s  responsibility to know 

that the brake monitoring Set points and the mute Set points are proper and safe for the operator. 

The purchaser and or employer is also responsible for the selection and training of the personnel necessary to properly 

install, operate and maintain the machine and its safeguarding systems. For example; the 

Jobber Plus

 should only 

be installed, checked out and maintained by a qualified person, as “a person or persons who, by possession of a rec

-

ognized degree or certificate of  professional training, or who, by extensive knowledge, training and experience, has 

successfully demonstrated the ability to solve problems relating to the subject matter and work.” (ANSI B30.2-1983)

The user is the person(s) identified and designated by the employer as being appropriately 

Trained  and  qualified  to  perform  a  specific  procedure.  Often  the  user  is  the  installer,  die  setter,  electrician, 

maintenance personnel, supervisor, foreman, etc. involved with the setup, daily test and checkout of the machine 

and the safety devices.

The 

Jobber Plus

 should never be accessed by anyone other than properly trained personnel so designated by the 

purchaser and or employer. If the machine operator is not properly trained to set up the machine or the 

Jobber Plus

then a setup person so designated should perform the setup.

The machine operator must receive specific proper training on exactly which machinery is protected by the light 

curtains,  the  machine’s  operating  controls,  warning  signs  and  safety  instructions.  The  machine  operator  must 

thoroughly understand and follow the company’s safety rules and always use the safeguards and proper hand tools 

provided by the employer. The machine operator must notify management if the machine, tooling or safety devices 

are not operating properly. Never use the machine if it or the safety equipment is not in proper working order.

Safety Message 

Содержание Jobber Plus

Страница 1: ...Press Control Instruction Manual April 14 2009 3441 Saint Croix Court Punta Gorda FL 33950 Phone 800 516 5516 Fax 888 761 8725 Jobber Plus...

Страница 2: ......

Страница 3: ...sting TDC 10 Changing Passwords 11 Stop Time Test 11 VARIABLE SPEED MACHINES 11 Adjusting the STOP MAX 12 Setting and Adjusting Lost Motion Detection 12 MTS Machine Test Signal 12 Micro Inch 13 User P...

Страница 4: ...Page 4 J o b b e r P l u s M T C C Notes...

Страница 5: ...other pertinent equipment daily for proper operation It is also the purchaser s and or employer s responsibility to know that the brake monitoring Set points and the mute Set points are proper and sa...

Страница 6: ...ions which may apply are satisfied All Safety related machine control circuit elements including pneumatic electric or hydraulic controls must be control reliable Any power press which uses the Jobber...

Страница 7: ...y facing the front surface of the E Cam chain sprocket Move the ram to TDC top dead center Mounting The jobber Plus Determine where on the machine you want to mount the jobber Plus Always mount the co...

Страница 8: ...ntrol transformer must be grounded to the machine Dual Solenoid Connect the dual solenoid coils NOTE You MUST wire both coils separately The common for the dual valve coils should be connected to the...

Страница 9: ...ne rotates clock wise or counter clock wise Note Direction of rotation is determined by facing the front of the E Cam and looking at the chain sprocket Once the selection has been made the screen will...

Страница 10: ...e machine by pressing the palm buttons and hold ing them until the machine attempts to stop at TDC When it stops the display will show the angular position in degrees The LCD prompts you to cycle the...

Страница 11: ...simply move the dial to the next speed mark and follow the instructions Start with the slowest speed setting The machine MUST BE AT TDC Do exactly as de scribed previously for single speed machines f...

Страница 12: ...set correctly Have you had to change the stop time setting that was determined in the machine s initial setup If you had to change the stop time settings the cause is in the clutch brake or improper c...

Страница 13: ...or less number up to 999999 The factory password is 1234 Once you change it it is gone It is VERY IMPORTANT that this password does not become available to unauthorized persons Im proper settings coul...

Страница 14: ...there is a lost motion error increase the time by half and test cycle the machine Continue until you obtain the lowest possible setting without causing a lost motion error To adjust the setting enter...

Страница 15: ...ersion comes with two user programmable output relays These relays will come on and go off at any programmed angle rotary position of the machine To set the cam relays enter the SETUP menu as previous...

Страница 16: ...or SW Air Pressure SW Counter Balance Air Pressure SW Clutch Brake Operator Station 1 Palm One Operator Station 1 Palm Two Foot Switch Terminal 19 Light Curtain 2 relays or Single Solid State Relay Li...

Страница 17: ...is wired so that when the switch is ON an input current is supplied to terminal 26 ON indicates that two operator stations are being used Depending on this switch position the message TWO OPERATOR or...

Страница 18: ...Page 18 J o b b e r P l u s M T C C...

Страница 19: ...l Tech Controls Corp Buzzer Black Single Switch Black White Continous Switch White Black Continous Arm PB Ext Cont Arm PB Orange Black Top Stop PB Ext Top Stop PB Orange E Stop PB Ext E Stop PB W Blue...

Страница 20: ...he palm buttons in until the ram has passed through 175 degrees bottom of stroke Press the Top Stop Button to stop the ram Continuous on Demand WARNING When using Continuous on Demand mode the machine...

Страница 21: ...message is replaced by the next appropriate message i e SINGLE STROKE MODE This is caused by the extremely fast scan time of the processors To help with this situation a special diagnostic tool is pr...

Страница 22: ...THERWISE INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE No representation or warranty express or implied made by any sales representative di...

Страница 23: ...MTCC Jobber Plus P a g e 2 3 Notes...

Страница 24: ...Page 24 J o b b e r P l u s M T C C...

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