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6 - ORDINARY MAINTENANCE
6 - 34
TROUBLE SHOOTING
Should your machine not work correctly, please refer to the following table, so as to identify and eliminate the cause of the
problem. The operator is allowed to carry out just some operations, while the most complex ones shall be carried out by Merlo
Technical Assistance service.
FAILURE
CAUSE
REMEDY
HYDRAULIC
SYSTEM
- Oil level is too low/too high
Restore the correct oil level
- Oil type is not suitable
Change the oil type
- Oil is dirty or contains water
Change the oil
- Oil is cold at start
Let the oil warm up
- Leak in the system
Eliminate the leak
- Presence of air in the oil
Eliminate air
- Hoses throttling
Eliminate constriction
- Return filter is dirty/ clogged
Replace the filter
Should you notice any other failures in the hydraulic system (pump, valves, cylinders, etc.),
please contact Merlo Technical Assistance service.
ELECTRICAL
SYSTEM
- Battery is flat
Charge it
- Electrolyte level is low
Fill it up
- Connections are slack/ rusted
Restore normal conditions
- Fuses are blown
Search for failure cause – Replace fuses
- Alternator belt is slack
Adjust belt tension
Should you notice any other failures in the electrical equipment, please contact Merlo
Technical Assistance service.
BRAKING
SYSTEM
- Excessive brake pad wear
Replace brake pads. Please contact Merlo
Technical Assistance service
- Low brake fluid level
Check the system for any leak, then fill it up
- Air in the system
Purge air from the system
ENGINE
Please refer to the troubleshooting section in the Engine Manual. For any operations other
than routine maintenance to be carried out on certain parts (injection pump, injectors,
valves, etc.), please contact Merlo Technical Assistance service.
HYDROSTATIC
TRANSMISSION
For these operations please contact Merlo Technical Assistance service.
• STARTING THE ENGINE WITH FLAT BATTERY
WARNING! Before working on the battery, carefully read the
instructions found in paragraph "BATTERY" and in chapter "ELECTRICAL
SYSTEM". Check polarity before connecting the cables. Avoid any contact
between the two cables.
If the battery is flat, the engine can be started as follows:
1) Take an emergency battery having the same characteristics and two cables.
2) Connect the cable to the (+) and (-) of the battery inside the machine and,
then, to the correspondent (+) and (-) of the emergency battery.
3) Start the engine and disconnect the cables.
Содержание PANORAMIC
Страница 20: ...2 MACHINE TECHNICAL INFORMATION 2 9 only for models P60 10EE P72 10EE...
Страница 22: ...2 MACHINE TECHNICAL INFORMATION 2 11 only for models P38 12 P38 13 P38 14 P40 17 P38 13EE P40 17EE...
Страница 27: ...2 MACHINE TECHNICAL INFORMATION 2 16 DIMENSIONS P37 12 PLUS DIMENSIONS P38 12 PLUS P38 12...
Страница 28: ...2 MACHINE TECHNICAL INFORMATION 2 17 DIMENSIONS P38 13 PLUS P38 13 P38 13EE DIMENSIONS P38 14 PLUS P38 14...
Страница 29: ...2 MACHINE TECHNICAL INFORMATION 2 18 DIMENSIONS P40 9 PLUS DIMENSIONS P40 17 PLUS P40 17 P40 17EE...
Страница 30: ...2 MACHINE TECHNICAL INFORMATION 2 19 DIMENSIONS P60 10 P60 10EE DIMENSIONS P72 10 P72 10EE...
Страница 34: ...2 MACHINE TECHNICAL INFORMATION 2 23 MACHINE WITH STABILISERS LIFTING A LOAD USE CONDITIONS TRANSPORTING A LOAD...
Страница 35: ...2 MACHINE TECHNICAL INFORMATION 2 24 LIFTING A LOAD...
Страница 44: ...3 STICKERS WITH CONTROL DESCRIPTIONS LEAFLETS IN THE CAB 3 3 only for models P60 10EE P72 10EE...
Страница 48: ...3 STICKERS WITH CONTROL DESCRIPTIONS LEAFLETS IN THE CAB 3 7 OUTSIDE CAB STICKERS P40 17 PLUS P40 17 P40 17EE...
Страница 49: ...3 STICKERS WITH CONTROL DESCRIPTIONS LEAFLETS IN THE CAB 3 8...
Страница 51: ...3 STICKERS WITH CONTROL DESCRIPTIONS LEAFLETS IN THE CAB 3 10...
Страница 52: ...3 STICKERS WITH CONTROL DESCRIPTIONS LEAFLETS IN THE CAB 3 11 P37 12 PLUS P40 9 PLUS...
Страница 53: ...3 STICKERS WITH CONTROL DESCRIPTIONS LEAFLETS IN THE CAB 3 12...
Страница 54: ...3 STICKERS WITH CONTROL DESCRIPTIONS LEAFLETS IN THE CAB 3 13 P60 10 P72 10 P60 10EE P72 10EE...
Страница 55: ...3 STICKERS WITH CONTROL DESCRIPTIONS LEAFLETS IN THE CAB 3 14 END OF SECTION...
Страница 138: ......
Страница 185: ......
Страница 189: ...9 HYDRAULIC CIRCUIT DIAGRAMS 9 4 valid for models P38 12 P38 13 P38 14 P40 17 P38 13EE P40 17EE P60 10EE P72 10EE...
Страница 191: ...9 HYDRAULIC CIRCUIT DIAGRAMS 9 6 HYDRAULIC SYSTEM DIAGRAM valid for models P38 12PLUS P38 13PLUS P38 14PLUS P40 17PLUS...
Страница 193: ...9 HYDRAULIC CIRCUIT DIAGRAMS 9 8 valid for models P37 12 PLUS P40 9 PLUS P60 10 P72 10 P60 10EE P72 10EE...
Страница 195: ...9 HYDRAULIC CIRCUIT DIAGRAMS 9 10 valid for models P38 12 P38 13 P38 14 P40 17 P38 13EE P40 17EE...
Страница 197: ...10 ELECTRICAL SYSTEM 10 1 CONTENTS GENERAL FEATURES 2 BATTERY 2 FUSES 3 END OF SECTION 4...