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CUSTOMER INFORMATION AND TROUBLE-SHOOTING 

MAXIMUM ALLOWABLE SURFACE TEMPERATURE 

Mendota Inserts/Fireplaces comply with UL Standards for maximum surface temperatures on exposed combustible sur-

faces adjacent to the Insert.  The Maximum allowable surface temperature is 117° F. over ambient (room) temperature.  

Thus, if a room is 70° – 80° the exposed combustible surfaces immediately surrounding the Insert can have a surface 
temperature as high as 187° F. – 200° F.  (Too hot to touch). 
OVER FIRING/UNDER FIRING OF BURNER 

NEVER "over fire" units by adjusting gas pressure to increase BTUH above nameplate specifications.  Over firing can 

cause permanent damage to firebox and deterioration of parts and void warranty. 

NEVER "reduce" main burner or pilot flames length to less than 1” .

 

PILOT OUTAGE AND RE-LIGHTING 

If pilot goes out, be sure to wait a minimum of five minutes before attempting to re-light the pilot.   
CLEANING VIEWING GLASS 

The viewing glass should be cleaned periodically.  Exterior glass may be cleaned with cleaner as desired.  For Interior 

glass, use soap and water.  NEVER USE ABRASIVE CLEANERS, NEVER CLEAN GLASS WHILE OPERATING, OR WHEN 

GLASS IS HOT. 

NOTE:  

Additives that are put in gas (both natural and propane) to make it smell can be harmful to glass and can leave 

a white film deposit on the glass.  This deposit can be removed with cleaners such as KEL KEM “Polish Plus” (# 65-06-

00455, See your dealer for availability). 
In some cases (especially propane) additives can cause “crazing” or etching on the glass.  Although this is not normal, it 

is not covered under the warranty.  The solution may be to change propane suppliers. 
Sooting is caused by improper installation or operation.  At the first sign of "sooting" (usually a thin black film on the Fire-

place viewing glass) the unit must be immediately turned off and the local Mendota dealer promptly informed.  Mendota 

products are designed and tested to operate without producing any "sooting" when installed and operated correctly.  

Mendota dealers will correct "sooting" problems, but Mendota and their dealers are not responsible for damage caused by 

excessive sooting that has not been immediately brought to their attention. 
 

AGA/ANSI APPROVAL 

Gas appliances must be tested and certified by a nationally recognized testing and certification laboratory to ANSI [Ameri-

can National Standards Institute] gas appliance safety standards. 
The Mendota Gas Fireplace Insert has been tested and certified by Intertek Testing Services, 8431 Murphy Drive, Middle-

ton, Wisconsin 53562. 
The Mendota Gas Fireplace Inserts have met all necessary AGA/ANSI Standards and are fully certified for installation in 

any community. 

TROUBLE SHOOTING MENDOTA GAS FIREPLACE INSERT 

SYMPTOM 

PROBABLE CAUSES 

CORRECTIVE ACTION 

 

1.  Thin black coating 

[soot] forms on viewing 
glass. 

 

A.  Incorrect gas pressure 
 
B.  Not enough combustion 

air 

 

Have gas supplier check for correct gas pressure [7" W.C. Nat. Gas; 11" W.C. LP Gas]. 
If sooting continues open-air shutter on burner [see "Gas Flame Adjustment" below].  
If sooting still continues, call a Mendota dealer. 
NOTE:  To clean glass - remove glass and wipe glass with cloth or paper towel. 

 

2.  Humming or whistling 

coming from Fireplace 
Insert. 

 

A.  Normal operating noise. 
 

 

Some noise is normal.  It is caused by the gas supply flowing through the gas orifice.  
It is expected from any gas fireplace.  The noise can be reduced by reducing flame 
height using the remote control.  Turning down the flame will reduce the heat output 
of the Insert. 

 

3.  A change in flame ap-

pearance or burner op-
eration. 

 

A.  A change in gas pressure. 
 
 
B.  Carbon dirt or lint. 

 

Have your gas supplier check for correct gas 7" W.C. Nat. Gas; 11" W.C. LP Gas].  If 
flame still needs adjustment see "Flame Adjustment" below. 
Clean out carbon, spider webs, lint, etc. from shutter area. 
NEVER BLOCK AIR INTAKE OR OUTLET VENTS. 

 

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Страница 1: ...fire department Installation and service must be performed by a qualified installer service agency or the gas suppli er WARNING Do NOT use this appliance if any part has been under water Immediately c...

Страница 2: ...nt avec les types de gas indiqu s sur la plaque signal tique Ne pas l utiliser avec d autres gas sauf si un kitde conversion certifi est install SAFETY AND WARNING INFORMATION READ and UNDERSTAND all...

Страница 3: ...d d installer une barri re physique si des personnes risques habitent la maison Pour emp cher l acc s un foyer ou un po le installez une barri re de s curit cette mesure emp chera les tout petits les...

Страница 4: ...position See page 52 for details SECONDARY AIR INTAKE ADJUSTMENT DAMPER This is located above the glass frame in the top convec tion air cavity Adjustment is to be made by loosening the securing nut t...

Страница 5: ...25 TEMPERATURE INDICATOR O F OR O C 27 KEY LOCK FUNCTION 27 LOW BATTERY POWER DETECTION 27 OPERATING DURING POWER OUTAGES 27 FIRST TIME PILOT LIGHTING INSTRUCTIONS 28 INITIALIZING THE REMOTE CONTROL...

Страница 6: ...WEIGHT 165 lbs SAFETY AGA CERTIFIED ELECTRONIC IGNITION IPI SYSTEM ACTIVATED WITH THERMOSTATIC REMOTE CONTROL GAS REQUIREMENTS SUPPLY PRESSURE GAS INLET 3 8 N P T NAT GAS 7 W C 5 0 W C MIN 11 W C MAX...

Страница 7: ...ding Code 3 A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a min imum height of eight 8 feet above grade directly in line with the exhaust vent...

Страница 8: ...ds of high surface temperature and should STAY AWAY to avoid burns or clothing ignition Young children should be CAREFULLY SUPERVISED when they are in the same room as the appliance These units MUST u...

Страница 9: ...e person More frequent cleaning may be required due to excessive lint from carpeting bedding material carbon build up etc It is imperative that control com partments burners and circulating air passag...

Страница 10: ...16 in front of the fireplace when this insert is installed at floor level VENTING REQUIREMENTS Use only Mendota specified vents and vent caps when installing your fireplace insert All vent pipe secti...

Страница 11: ...1 7 8 15 3 4 Minimum Fireplace Depth Required 17 3 8 27 5 8 VISIBLE GLASS SIZE 398 SQ IN ACTUAL GLASS SIZE 468 SQ IN B A 22 3 16 MINIMUM FIREPLACE WIDTH REQUIRED AT REAR WALL 12 7 8 9 5 8 15 3 4 MINIM...

Страница 12: ...E NO HEARTH PROTECTION PAD IS REQUIRED 8 0 12 1 1 0 4 5 6 7 8 9 10 11 12 7 6 5 4 3 2 1 0 8 APPROVED MANTEL PROFILES MANTEL DEPTH IN FIREPLACE FACE MUST BE COVERED W NONCOMBUSTIBLE FACING IN THIS AREA...

Страница 13: ...e damper in open position NOTE Massachusetts requires that the flue damper must be re moved or permanently welded in the open position 6 If damper opening is too small for the 4 3 flue liners it will...

Страница 14: ...COMPONENTS AS LISTED IN FIGURES BELOW The solid fuel fireplace chimney must be clean and in good working order and is constructed on non combustible materials Chimney cleanouts must fit properly The r...

Страница 15: ...of the liner s and tie a rope to it Two installers should proceed to the roof and drop the rope with weight on the end to make sure it goes all the way down and insert the liner s past the flexible po...

Страница 16: ...Adapter forward between guide rails Vent Adapter s front flat section should contact insert top as you slide the Vent Adapter forward 18 Use Glass Latch Tool to grab Vent Adapter through slot and hole...

Страница 17: ...leveling the unit may need to be shimmed with washers under the bottom corners of insert 20 The proper Insert Faceplate can now be placed in position Assemble surround by following instructions suppli...

Страница 18: ...t surface of the door glass If a raised hearth extends less than 16 refer to the diagram above and the following procedure to see if additional floor protection is required Project a line using string...

Страница 19: ...rs PIPE LENGTH FEET SCHEDULE 40 PIPE INSIDE DIA TUBING TYPE L OUTSIDE DIA NAT L P NAT L P 0 10 1 2 1 3 cm 3 8 1 0 cm 1 2 1 3 cm 3 8 1 0 cm 10 40 1 2 1 3 cm 1 2 1 3 cm 5 8 1 6 cm 1 2 1 3 cm 40 100 1 2...

Страница 20: ...URAL GAS 7 0 W C 1 75 kPa 5 0 W C 1 12 kPa 11 W C 2 61 kPa L P GAS 12 0 W C 2 99 kPa 12 W C 2 99 kPa 13 0 W C 3 24 kPa TURN GAS VALVE KNOB TO HIGH POSITION GAS PRESSURES MAY VARY PLUS OR MINUS 5 NOTE...

Страница 21: ...des a 4XAA Battery Pack and a connector wire harness that is designed to be used as the 6V DC power source during electrical power outage conditions Planning for AC 120 VAC connection Two options exis...

Страница 22: ...formation sticker must be filled out by the installer and adhered to the appliance at the time of conversion Cet appareil est equip pour des altitudes compries entre 0 et 2000 pieds 0 610 m seulement...

Страница 23: ...in this appliance including field installed supply line fittings and all factory installed gas train connections between the gas valve and the burner orifice s and pilot light must be leak tested prio...

Страница 24: ...t at top of glass frame 2 Pull Glass Latch Tool outward about 3 8 3 Rotate Glass Latch Tool 90 degrees 4 Release Glass Latch Tool 5 Remove Glass Latch Tool To Latch Glass Frame Latches reverse steps 5...

Страница 25: ...closed fully For LPG applications start with air shutter open to 3 8 After burner has been properly installed and operated for 20 minutes small additional adjustments to the air shutter may be necess...

Страница 26: ...in the SET POINT TEMPERATURE window The fan will turn on 5 minutes after fireplace startup and will turn off 12 1 2 minutes after the flames turn off in this mode The flame height can be adjusted whi...

Страница 27: ...1 and the Down but ton is pressed all burners will turn OFF If in IPI mode the pilot light will also extinguish If in Standing Pilot Mode the pilot light will remain ON Note If in SMART model the flam...

Страница 28: ...e batteries used and how long the batteries have been installed in the wall receiver These batteries are only utilized during power outages Replace these batteries every heating season even if you hav...

Страница 29: ...til the pilot flame lights and the pilot is burning steadily 7 Once the pilot flame is lit and well established close glass door WARNING NEVER IGNITE MAIN BURNERS WITH GLASS DOOR REMOVED OR OPEN Doing...

Страница 30: ...the main fireplace burners are operating IPI Mode This mode turns the pilot light OFF when the fireplace is not functioning and only lights the pilot light automat ically when a call for heat is made...

Страница 31: ...de or CSA C22 1 Canadian Electrical Code Caution Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and danger ous operation and Verify proper operation af...

Страница 32: ...x replace if necessary D Periodically check to verify that the vent system and vent cap are open and free of blockage E Before re installing glass have qualified service person check the operation of...

Страница 33: ...y having jurisdiction If the information in these instructions is not followed exactly a fire explosion or production of carbon monoxide may result causing property damage personal injury or loss of l...

Страница 34: ...located on backside of burner 8 Locate and Identify the Burner Orifice Spud The Orifice Spuds can be removed and installed using a deep well socket and ratchet WARNING Make certain to Secure the Bras...

Страница 35: ...is set to burn NG Push Clip in so that NAT is not visible 12 Tighten down Hex shaped base of pilot using a open end wrench 13 Before reinstalling the burner loosen the screw that secures the rotary a...

Страница 36: ...ure Regulator to the gas valve body and remove NG Pressure Regulator see following page for detailed instructions Note Be careful when remov ing or tightening the screw on the back side of the pressur...

Страница 37: ...ailure to use only parts specifically ap proved with this appliance may result in property damage or personal injury AVERTISSEMENT Risque de dommages ou de blessures si les pi ces ne sont pas install...

Страница 38: ...ing the conversion process check for gas leaks with soap and water solution at all plumbing joints prior to placing this appliance into operation It is recom mended that all gas plumbing joints factor...

Страница 39: ...t for varying altitudes the information sticker must be filled out by the installer and adhered to the appliance at the time of conversion Cet appareil est equip pour des altitudes compries entre 0 et...

Страница 40: ...run at their maximum speed for two 3 hour periods The burner flames may be on or off during these cycles The blowers in a few inserts may take longer to break in and may require addi tional operation...

Страница 41: ...ceplate is available in three designs and various sizes consult with your dealer on the various sizes available The three Faceplate Surround designs are A outer edge return B flat no return outer edge...

Страница 42: ...when it may be dark to the Back up DC Power Inlet port is more important than aesthetic appeal at oth er times Mendota recommends that you move the Backup DC Power Inlet Port to the front face or the...

Страница 43: ...rear of the Backup DC Inlet Port fitting 3 Loosen and remove the securing nut for the Inlet Port fitting then lift it up and out carefully while guiding the wires through the open slot 4 Carefully pul...

Страница 44: ...lange MOUNTING THE COVER PLATE 1 Insert the stud on the back of the cover plate through the small knock out hole above the DC Inlet 2 Obtain a 5 16 box wrench Hold the 6 lock nut on the backside of th...

Страница 45: ...off and the local Mendota dealer promptly informed Mendota products are designed and tested to operate without producing any sooting when installed and operated correctly Mendota dealers will correct...

Страница 46: ...ONDARY AIR INTAKE DAMPER The SECONDARY AIR INTAKE DAMPER is located in the convection air cavity on top of the firebox It is accessible through the slot that is located directly above the glass frame...

Страница 47: ...ge 2 If flame is too orange and has sooty tips pull air shutter knob out open in small increments until sooting stops IF SOOTING DOES NOT STOP TURN OFF UNIT AND CALL YOUR MENDOTA SERVICE PERSON to ins...

Страница 48: ...ailable through Johnson Gas Appliance Company Con tact your dealer for more detailed ordering information GLASS RETAINER TABS GLASS FRAME ASSEMBLY HA 82 00403 REPLACEMENT PARTS LIST ITEM PART NUMBER D...

Страница 49: ...and manufacturer s specifications CHECK FOR PROPER CLEARANCES TO COMBUSTIBLES Per pipe manufacturer s specifications INSTALL PROPER SIZE GAS LINES CHECK FOR GAS LEAKS Per Manual CHECK FOR CORRECT GAS...

Страница 50: ...49 TAPE SHUT JOHNSON GAS APPLIANCE COMPANY 520 E AVENUE N W CEDAR RAPIDS IA 52405 POSTAGE NEEDED...

Страница 51: ...ranty does not cover glass or log breakage Mendota has the right to investigate and inspect the exact original fireplace and materials in the event a claim is made without alterations or tampering to...

Страница 52: ...Johnson Gas Appliance Company 520 E Avenue N W Cedar Rapids IA 52405 Website www johnsongas com or www mendotahearth com...

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