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Venting Installation In

structions

 

CAUTION:

  Each installation must conform to all local, state and national codes. Refer to the national fuel gas code and 

local zoning and code authorities for details on installation requirements. The Mendota Inserts must be vented to the 

outside in accordance with the latest edition of the National Fuel Gas Code.  In the absence of local codes, the 

installation must conform with National Fuel Gas Code ANSI Z223.1 (NFPA 54), or Canadian Code CAN1-B149 or most 

current edition, also known as NFPA 54.  Do not connect this Insert to a chimney flue serving a separate solid fuel or gas-

burning appliance. 

1. Remove  glass  doors,  metal  fire  screens,  etc.  from  existing  fireplace.    Be  sure  there  is  12"  minimum  distance

from top of upper grill to bottom of mantel and a 16" minimum non-combustible hearth extension in front of the

glass surface if a raised hearth is not supplied..

2. Remove any additional framework or other obstructions in the existing fireplace opening and burning area.

Also remove any chimney cap from top of chimney so that vent liner can be installed freely.

3. Before Insert is installed, have gas supplier or contractor run gas line to the existing fireplace.  Be sure gas

plumbing instructions 

 

are carefully followed.  Gas supply may enter fireplace on the left side or back left side of

fireplace, whichever is most convenient and accessible.  Electrical service (120 volt) should also be supplied to

the right side of the appliance.

4. The entire chimney should be swept to remove creosote, soot and any obstructions (bird nests, etc.).

5.

Open  fireplace  damper.    If  damper  opening  is  large  enough  to  accept  the  4"  and  3"  flue  liners,  permanently

secure damper in "open" position.  

NOTE:  

Massachusetts requires that the flue damper must be removed or

permanently welded in the "open" position.

6. If damper opening is too small for the 4" & 3" flue liners, it will be necessary to remove the damper handle and the

damper plate.  Some damper plates are held in place by a pinned hinge that can be released easily by tapping

out the pin with a hammer and punch.  Others may be held in place by a screw or bolt, or pivots may be cast into

the damper housing.  The latter types may be harder to get out and may require sawing or breaking out.  [NOTE:

if flue size is 6" (127 mm) or less, or if severe offsets occur, or a significant mortar slop is evident between the

liners, try to snake liner down the chimney to the top of the damper housing before breaking out damper plate and

housing.]

CAUTION:  If the 4" & 3" flue liners cannot be installed in an extremely tight chimney DO NOT proceed with 

installation.

 

7. If damper opening is narrower than 4-1/2" to 5" (114 mm to 127 mm) and if local code authorities allow, loosen

and remove mortar behind back side of damper housing in the center of the opening enough to get the gripping

teeth of a pipe wrench over the flange of the damper housing ( for cast iron housings).  Tighten the wrench

snugly, and kick down on the wrench handle to break out a half moon shaped piece of the damper housing,

enough to easily fit the flex liner through it.  If the opening is wide enough, the break out is not necessary.

8. Install Insert only in chimney heights of 12' (minimum) to 55' (maximum) -- as measured in step 9, see next

page.

9.

Measure the chimney height from the top of the chimney (or the existing flue liner) to a point 24" (610 mm) above

the floor of the fireplace hearth.  It may be necessary to drop a rope and measure the rope itself.  Be sure to allow

for all offsets in existing chimney.  Cut the 4" diameter flex liner (s) to this measured length.

10. Attach a sheet metal strap loop to the flex end of the liner(s) and tie a rope to it.  Two installers should proceed to

the  roof and drop  the  rope  (with  weight  on  the  end  to  make  sure  it  goes  all  the  way  down)  and  insert  the  4”

liner(s) past the flexible portion, into the existing chimney – SEE NEXT PAGE:

11. One installer should then return to the fireplace opening and pull the rope to guide the liner(s) into place through

the smoke shelf and the damper opening to a point 22" (560 mm) above the fireplace hearth.  The person below

should wear leather gloves and Safety Glasses during this process to avoid being cut and to safeguard eyes from

flying debris.

CAUTI

 

ON:

  

WHEN USING FLEX ALUMINUM LINER, USE EXTREME CAUTION WHEN STRETCHING LINER 

AROUND

OFFSETS SO AS NOT TO RUPTURE LINER.

 

PAGE 15

Содержание FV44i-0616

Страница 1: ...Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING If the information in these instructions are not followed exactly a fire or explosion ma...

Страница 2: ...in Period 7 Paint Types Approved for Use 7 Sealant Types Approved For Use 7 Additional Application Cautions 7 SPECIFICATIONS 8 General Specifications 8 Overall Dimensions 9 Required Clearances 10 MANT...

Страница 3: ...PI Mode 37 Remote Control Transmitter Operating Instructions 38 To Turn ON the Appliance 38 To Turn OFF the Appliance 38 Remote Functions 38 Synchronizing the Receiver and Transmitter 39 FIRST TIME LI...

Страница 4: ...alve Assembly 47 Burner Parts 48 Blower Parts 48 Glass Frame Assembly Repair and Replacement 49 NOTES 50 MENDOTA WARRANTY SERVICE FORM 51 MENDOTA LIFETIME WARRANTY 53 Standard Warranty 53 Extended Lif...

Страница 5: ...mber and Manufactured Date This information will expedite the warranty verification process Listing Label Location PAGE 1 The listing label is located in the air gap on the left side of the insert bet...

Страница 6: ...Approval Requirements All installations of Mendota Fireplaces and Inserts must comply with all the requirements stated in this Installation and Operating Instructions Manual The Dealer and or installe...

Страница 7: ...ses unless a certified kit is used Cet appareil peut tre install dans un maison pr fabriqu e mobile d j install e demeure si les r glements locaux le permettent Cet appareil doit tre utilis uniquement...

Страница 8: ...to make sure that no debris is interfering with the airflow The flow of combustion and ventilation air not to be obstructed DO NOT abuse the glass door by striking the glass slamming the door shut etc...

Страница 9: ...ng Code 3 A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent te...

Страница 10: ...e Mendota Insert will usually heat a large area of your home if situated to maximize heat circulation The Mendota Insert is designed as a supplemental heat source It should not be used as a whole hous...

Страница 11: ...rial Acrylic Paints or Alkyd based Paints Sealant Types Approved For Use Heat resistant polyurethane sealants which are not damaged by prolonged exposure to raised temperatures Many are flame resistan...

Страница 12: ...4 LP FRONT BURNER 45 NAT 55 LP P 4 EFFICIENCY 82 FLUE VENTING CO LINEAR 4 DIAMETER EXHAUST 3 DIAMETER INLET APPROVED VENTS Duravent brand Insert Vent Kits with 3 X 4 Liners and Vent Cap Duravent brand...

Страница 13: ...ning 13 1 4 15 5 8 17 3 4 Minimum Fireplace Depth Required 1 4 Surround Faceplate Depth 1 4 17 3 4 Minimum Fireplace Depth Requirement R 1 2 10 1 8 To Gas Line y Hole Center 15 7 8 Surround Face to Ga...

Страница 14: ...x 17 3 4 Deep NOTE Min required depth is dependent on the Outer 223 8 251 8 A B 16 8 12 MIN FROM TOP EDGE OF TOP CONVECTION AIR OPENING TO BOTTOM OF 8 DEEP MANTEL 23 12 1 1 APPROVED MANTEL PROFILES 4...

Страница 15: ...extends the full width and depth of the combustible mantel Provide a 1 active air space between the metal shield and the bottom surface of the combustible mantel Use ceramic spacers to create the 1 a...

Страница 16: ...R Value Note Mineral Fiber Board Backer 160 1 2 1 270 Mineral Fiber Board Backer 300 1 2 1 030 Ceramic Board Rescor 360 1 2 1 110 Ceramic Board Fiberfrax Duraboard LD 1 2 1 100 Common Brick 2 1 4 0 45...

Страница 17: ...combustible stone brick etc a non combustible protector is not required NOTE For every 1 this fireplace is raised off the floor the non combustible hearth protection pad may be reduced by 2 If this fi...

Страница 18: ...lex with spring spacers between the two flex pipes NOTE THE INSERT IS DESIGNED TESTED AND LISTED FOR OPERATION ONLY WITH MENDOTA INSERT VENTING COMPONENTS AS LISTED IN FIGURES BELOW SLIDE IN ADAPTER B...

Страница 19: ...hers may be held in place by a screw or bolt or pivots may be cast into the damper housing The latter types may be harder to get out and may require sawing or breaking out NOTE if flue size is 6 127 m...

Страница 20: ...ave been completed NOTE AGA APPROVED FLEX LINES ARE APPROVED FOR USE WITH MENDOTA INSERTS 18 Carefully slide the Insert into place in the fireplace opening At this time check that Insert is level and...

Страница 21: ...d on the 3 air intake tube The Vent Damper comes from the factory set at a 45 deg position Set the damper according to the length of venting used Below 20 ft leave in the factory position Above 20 ft...

Страница 22: ...re harness that is designed to be used as the 6V DC power source during electrical power outage conditions Planning for AC 120 VAC Connection Two options exist for supplying 120 VAC power to this appl...

Страница 23: ...C power when it is available for all functions of this system If the AC power is interrupted during a power outage plug in the battery pack 6V DC Max supplied with this fireplace to the Fireplace Back...

Страница 24: ...DHERE STRICTLY TO LOCAL AND NATIONAL CODES Gas Supply Line Sizing The Mendota Gas Insert comes equipped with a 3 8 NPT 1 0 cm inlet on the main gas valve Gas supply piping may enter the cabinet from e...

Страница 25: ...as access hole s provided an access hole 1 5 or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship like manner This access hole must be plugged with non combu...

Страница 26: ...Size The main orifice body has the orifice hole size stamped on it LPG orifice size shall be 54 Rear Burner and 55 Front Burner for all elevations Verify that the Manifold Gas Pressure is within 10 0...

Страница 27: ...as supply at the appliance service valve Remove the access panel on the left side off the insert to access the valve 2 See diagrams on this page and identify the Pressure Regulator on the Valve Body 3...

Страница 28: ...onversion Instructions WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or p...

Страница 29: ...Tighten down Hex shaped base of pilot using a open end wrench WARNING DO NOT PROCEED WITH OPERATION OF THIS FIREPLACE UNLESS BURNER CYCLES ON OFF WITHOUT DELAYS Checking Burner s Ignition Characterist...

Страница 30: ...r solution at all plumbing joints prior to placing this appliance into operation It is recommended that all gas plumbing joints factory installed and field installed are checked for leaks Pilot Flame...

Страница 31: ...Log Set shown here are available Consult with dealer about options available FOLLOW EACH STEP DEPICTED IN THE DIAGRAMS BELOW TO INSTALL THE LOG SET CAUTION LOGS ARE FRAGILE HANDLE LOG PIECES WITH CAR...

Страница 32: ...PAGE 28...

Страница 33: ...PAGE 29...

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Страница 35: ...PAGE 31...

Страница 36: ...PAGE 32...

Страница 37: ...PAGE 33...

Страница 38: ...PAGE 34...

Страница 39: ...PLACE SMALL COALS ON TOP OF FLOOR BRICK PANELS AND CLOSE TO GRATE BOTTOM TO SIMULATE A PAGE 35...

Страница 40: ...is appliance including field installed supply line fittings and all factory installed gas train connections between the gas valve and the burner orifice s and pilot light must be leak tested prior to...

Страница 41: ...isplayed in the SET POINT TEMPERATURE window The fan will turn on 5 minutes after fireplace startup and will turn off 12 1 2 minutes after the flames turn off in this mode The flame height can be adju...

Страница 42: ...light will remain ON Note If in SMART model the flame height function is not available for manual adjustment In SMART mode the flame height regulates automatically Fan Speed Control The fan speed can...

Страница 43: ...eries depend on the quality of the batteries used and how long the batteries have been installed in the wall receiver These batteries are only utilized during power outages Replace these batteries eve...

Страница 44: ...en and the burner will light The burner will initially light to full flame Adjust it to an appealing setting with the remote See Remote Operating Instructions in Operating Instructions Manual 5 WARNIN...

Страница 45: ...ass latch tool to hook cable end and push pull 3 If flame is too orange or is causing soot on viewing glass pull air shutter out open in approx 1 8 increments until soot stops IF SOOT DOES NOT STOP TU...

Страница 46: ...rned off and the local Mendota dealer promptly informed Mendota products are designed and tested to operate without producing any sooting when installed and operated correctly Mendota dealers will cor...

Страница 47: ...es are discolored to a white color appearance through the whole thickness of the gasket bulb then replace the gasket White colored gasket bulb indicates exhaust leak through the discolored area and re...

Страница 48: ...tion Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation and Verify proper operation after servicing Attention Au moment de l entret...

Страница 49: ...th the blowers turned OFF or ON Turning the blower on increases the overall efficiency of this fireplace and aids in distributing and circulating heat to the room this Insert is installed in Blower Op...

Страница 50: ...or qualified service person A SLIDE TAB INTO SLOT IN BASEPLATE Removing the Glass Frame 1 Insert Glass Latch Tool into the hole in the glass latch two latches exist at the top of the glass frame 2 Pul...

Страница 51: ...BURNER ORFICE 05 04 00065 PILOT LIGHT ASSEMBLY HA 102 00026 GAS VALVE ASSEMBLY 55 02 00088 FRONT BURNER FLEX PIPE 55 02 00087 REAR BURNER FLEX PIPE 65 06 01252 3 FIBERGLASS SLEEVE SPLIT FLOW SOLENOID...

Страница 52: ...VALVE ASSEMBLY GASKET HA 58 00278 FV44i FRONT BURNER ASSEMBLY HA 58 00277 FV44i REAR BURNER ASSEMBLY Blower Parts HA 102 00111 LH BLOWER ASSEMBLY 15 02 00129 LH BLOWER HA 102 00112 RH BLOWER ASSEMBLY...

Страница 53: ...ble through Johnson Gas Appliance Company Contact your dealer for more detailed ordering information GLASS RETAINER TABS GLASS FRAME ASSEMBLY HA 58 00029 REPLACEMENT PARTS LIST ITEM PART NUMBER DESCRI...

Страница 54: ...NOTES PAGE 50...

Страница 55: ...anufacturer s specifications CHECK FOR PROPER CLEARANCES TO COMBUSTIBLES Per pipe manufacturer s specifications INSTALL PROPER SIZE GAS LINES CHECK FOR GAS LEAKS Per Manual CHECK FOR CORRECT GAS PRESS...

Страница 56: ...TAPE SHUT JOHNSON GAS APPLIANCE COMPANY 520 E AVENUE N W CEDAR RAPIDS IA 52405 POSTAGE NEEDED PAGE 52...

Страница 57: ...or other cause outside this warranty Mendota is not responsible for any repairs or material purchases that have not received prior written approval from Mendota NOTE Minor warping of certain parts or...

Страница 58: ...Johnson Gas Appliance Company 520 E Avenue N W Cedar Rapids IA 52405 Website www mendotahearth com...

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