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INITIAL STARTUP INFORMATION AND ADVICE 

CAUTION: Before you ignite the pilot or burners, perform the following inspections and verifications: 
Check glass gasket seal. Visually inspect glass gasket, especially at the corners of the glass piece. Gasket that bulges at 
corners can cause improper seals between the bulges which can cause exhaust leaks and lead to smell concerns. 
If facing materials are freshly painted or freshly polished (in cases of marble or granite), make certain that the convection 
blower is running at level 2 or level 3 during the first 1-1/2 hours of initial burn. After the 1-1/2 hours, turn off the convec-
tion blower and proceed with the paint curing cycle. 

Initial Burn Cycle:

 During the first burn cycle (approximately for 3 hours), it is normal for this appliance to emit visible 

smoke and some odor. The smoke generated is a mixture of paint curing, lubricating oils burning off, glass gasket adhe-
sive curing and ceramic sealant gaskets curing. The smoke generated can trigger smoke and fire alarms. It is recom-
mended to open all door and windows during initial cure cycle.  

Paint Curing Cycle

:  It is recommended that you run this Fireplace on maximum flame height with the Convection 

Blowers turned on at level 2 or level 3 for the first 1-1/2 hours. After the first 1-1/2 hours, turn OFF the Convection blowers 
and proceed burning on high fire for 1 cycle of 2 hours ON and 2 hours OFF to cure the paint and expel any burn off 
odors. Expect some visible smoke and smell during the curing cycle. Open all door and windows during initial cure cycle. 

Blower Break-in Period:

 The integrated blowers in this Insert may exhibit some bearing noise and electrical static 

noise during the first few hours of operation. This is normal during the break-in period. 

Paint Types Approved for Use:

 Industrial Acrylic Paints, Alkyd based Paints. When selecting Paint for applications 

on facings, mantels, corbels or floors within 2 feet in front of a fireplace raised 6” or higher, avoid off the shelf Paints 
which may have modifier additives used to increase “hiding” ability and accelerate drying times and curing times. Consult 
with a reputable Paints and Sealants supplier and acquire Industrial Acrylic Paints or Alkyd based Paints. 

Sealant Types Approved For Use:

 Heat resistant polyurethane sealants which are not damaged by prolonged 

exposure to raised temperatures. Many are flame resistant, meaning that they resist ignition when exposed to high 
temperatures and can insulate the substrate and delay damage to it. When selecting polyurethane for applications on 
facings, mantels, corbels or floors within 3 feet in front of a fireplace, avoid off the shelf urethane Sealants which may have 
modifier additives used to accelerate drying times and curing times. Consult with a reputable Paints and Sealants supplier 
and acquire Heat Resistant Polyurethane Sealants. 

Additional Application Cautions:

 If wood used around or in front of the fireplace has been chemically cleaned or 

bleached prior to staining or painting, it is of the utmost importance to make certain that the cleaner or bleach does not 
remain in the wood substrate under the final paint or sealant applied. If any cleaner or bleach remain within the wood 
structure, application of heat from the fireplace, even low level heat, will cause the cleaner or bleach compounds to ex-
pand or evaporate causing separation of the paint or sealant from the wood surface and may cause peeling or bubbling of 
the paint or sealant. 
Moisture Content of the wood substrate is also of critical importance. High moisture content wood when heated will yield 
evaporation of the moisture and hydraulic pressure under the paint or sealants which can lead to peeling or bubbling. Al-
ways select the lowest moisture content wood substrate. Store the wood substrate in an environment with 60-75 degrees 
F and 35-55% relative humidity levels for a minimum of 48 hours before applying the Paint or Sealant. 

WARNING 

FIRE RISK- ODOR RISK 

Install appliance only in an existing Masonry Wood Burning Fireplace or a Factory Built ZC Wood Burning Fire-
place.

An R-1 Rated Hearth Protection Pad [1-1/2” Thick Maximum] is required unless this fireplace is elevated at least
6” above floor level of the room. For every 1” this fireplace is elevated, you may reduce the hearth pad depth by
2”. If this fireplace is elevated 6” or higher no hearth protection pad is required.

Locate and install appliance to all clearance specifications in manual.

Verify glass gasket seal before firing unit the first time. Verify proper latching of glass frame onto unit body.

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Страница 1: ...Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING If the information in these instructions are not followed exactly a fire or explosion ma...

Страница 2: ...in Period 7 Paint Types Approved for Use 7 Sealant Types Approved For Use 7 Additional Application Cautions 7 SPECIFICATIONS 8 General Specifications 8 Overall Dimensions 9 Required Clearances 10 MANT...

Страница 3: ...PI Mode 37 Remote Control Transmitter Operating Instructions 38 To Turn ON the Appliance 38 To Turn OFF the Appliance 38 Remote Functions 38 Synchronizing the Receiver and Transmitter 39 FIRST TIME LI...

Страница 4: ...alve Assembly 47 Burner Parts 48 Blower Parts 48 Glass Frame Assembly Repair and Replacement 49 NOTES 50 MENDOTA WARRANTY SERVICE FORM 51 MENDOTA LIFETIME WARRANTY 53 Standard Warranty 53 Extended Lif...

Страница 5: ...mber and Manufactured Date This information will expedite the warranty verification process Listing Label Location PAGE 1 The listing label is located in the air gap on the left side of the insert bet...

Страница 6: ...Approval Requirements All installations of Mendota Fireplaces and Inserts must comply with all the requirements stated in this Installation and Operating Instructions Manual The Dealer and or installe...

Страница 7: ...ses unless a certified kit is used Cet appareil peut tre install dans un maison pr fabriqu e mobile d j install e demeure si les r glements locaux le permettent Cet appareil doit tre utilis uniquement...

Страница 8: ...to make sure that no debris is interfering with the airflow The flow of combustion and ventilation air not to be obstructed DO NOT abuse the glass door by striking the glass slamming the door shut etc...

Страница 9: ...ng Code 3 A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent te...

Страница 10: ...e Mendota Insert will usually heat a large area of your home if situated to maximize heat circulation The Mendota Insert is designed as a supplemental heat source It should not be used as a whole hous...

Страница 11: ...rial Acrylic Paints or Alkyd based Paints Sealant Types Approved For Use Heat resistant polyurethane sealants which are not damaged by prolonged exposure to raised temperatures Many are flame resistan...

Страница 12: ...4 LP FRONT BURNER 45 NAT 55 LP P 4 EFFICIENCY 82 FLUE VENTING CO LINEAR 4 DIAMETER EXHAUST 3 DIAMETER INLET APPROVED VENTS Duravent brand Insert Vent Kits with 3 X 4 Liners and Vent Cap Duravent brand...

Страница 13: ...ning 13 1 4 15 5 8 17 3 4 Minimum Fireplace Depth Required 1 4 Surround Faceplate Depth 1 4 17 3 4 Minimum Fireplace Depth Requirement R 1 2 10 1 8 To Gas Line y Hole Center 15 7 8 Surround Face to Ga...

Страница 14: ...x 17 3 4 Deep NOTE Min required depth is dependent on the Outer 223 8 251 8 A B 16 8 12 MIN FROM TOP EDGE OF TOP CONVECTION AIR OPENING TO BOTTOM OF 8 DEEP MANTEL 23 12 1 1 APPROVED MANTEL PROFILES 4...

Страница 15: ...extends the full width and depth of the combustible mantel Provide a 1 active air space between the metal shield and the bottom surface of the combustible mantel Use ceramic spacers to create the 1 a...

Страница 16: ...R Value Note Mineral Fiber Board Backer 160 1 2 1 270 Mineral Fiber Board Backer 300 1 2 1 030 Ceramic Board Rescor 360 1 2 1 110 Ceramic Board Fiberfrax Duraboard LD 1 2 1 100 Common Brick 2 1 4 0 45...

Страница 17: ...combustible stone brick etc a non combustible protector is not required NOTE For every 1 this fireplace is raised off the floor the non combustible hearth protection pad may be reduced by 2 If this fi...

Страница 18: ...lex with spring spacers between the two flex pipes NOTE THE INSERT IS DESIGNED TESTED AND LISTED FOR OPERATION ONLY WITH MENDOTA INSERT VENTING COMPONENTS AS LISTED IN FIGURES BELOW SLIDE IN ADAPTER B...

Страница 19: ...hers may be held in place by a screw or bolt or pivots may be cast into the damper housing The latter types may be harder to get out and may require sawing or breaking out NOTE if flue size is 6 127 m...

Страница 20: ...ave been completed NOTE AGA APPROVED FLEX LINES ARE APPROVED FOR USE WITH MENDOTA INSERTS 18 Carefully slide the Insert into place in the fireplace opening At this time check that Insert is level and...

Страница 21: ...d on the 3 air intake tube The Vent Damper comes from the factory set at a 45 deg position Set the damper according to the length of venting used Below 20 ft leave in the factory position Above 20 ft...

Страница 22: ...re harness that is designed to be used as the 6V DC power source during electrical power outage conditions Planning for AC 120 VAC Connection Two options exist for supplying 120 VAC power to this appl...

Страница 23: ...C power when it is available for all functions of this system If the AC power is interrupted during a power outage plug in the battery pack 6V DC Max supplied with this fireplace to the Fireplace Back...

Страница 24: ...DHERE STRICTLY TO LOCAL AND NATIONAL CODES Gas Supply Line Sizing The Mendota Gas Insert comes equipped with a 3 8 NPT 1 0 cm inlet on the main gas valve Gas supply piping may enter the cabinet from e...

Страница 25: ...as access hole s provided an access hole 1 5 or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship like manner This access hole must be plugged with non combu...

Страница 26: ...Size The main orifice body has the orifice hole size stamped on it LPG orifice size shall be 54 Rear Burner and 55 Front Burner for all elevations Verify that the Manifold Gas Pressure is within 10 0...

Страница 27: ...as supply at the appliance service valve Remove the access panel on the left side off the insert to access the valve 2 See diagrams on this page and identify the Pressure Regulator on the Valve Body 3...

Страница 28: ...onversion Instructions WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or p...

Страница 29: ...Tighten down Hex shaped base of pilot using a open end wrench WARNING DO NOT PROCEED WITH OPERATION OF THIS FIREPLACE UNLESS BURNER CYCLES ON OFF WITHOUT DELAYS Checking Burner s Ignition Characterist...

Страница 30: ...r solution at all plumbing joints prior to placing this appliance into operation It is recommended that all gas plumbing joints factory installed and field installed are checked for leaks Pilot Flame...

Страница 31: ...Log Set shown here are available Consult with dealer about options available FOLLOW EACH STEP DEPICTED IN THE DIAGRAMS BELOW TO INSTALL THE LOG SET CAUTION LOGS ARE FRAGILE HANDLE LOG PIECES WITH CAR...

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Страница 39: ...PLACE SMALL COALS ON TOP OF FLOOR BRICK PANELS AND CLOSE TO GRATE BOTTOM TO SIMULATE A PAGE 35...

Страница 40: ...is appliance including field installed supply line fittings and all factory installed gas train connections between the gas valve and the burner orifice s and pilot light must be leak tested prior to...

Страница 41: ...isplayed in the SET POINT TEMPERATURE window The fan will turn on 5 minutes after fireplace startup and will turn off 12 1 2 minutes after the flames turn off in this mode The flame height can be adju...

Страница 42: ...light will remain ON Note If in SMART model the flame height function is not available for manual adjustment In SMART mode the flame height regulates automatically Fan Speed Control The fan speed can...

Страница 43: ...eries depend on the quality of the batteries used and how long the batteries have been installed in the wall receiver These batteries are only utilized during power outages Replace these batteries eve...

Страница 44: ...en and the burner will light The burner will initially light to full flame Adjust it to an appealing setting with the remote See Remote Operating Instructions in Operating Instructions Manual 5 WARNIN...

Страница 45: ...ass latch tool to hook cable end and push pull 3 If flame is too orange or is causing soot on viewing glass pull air shutter out open in approx 1 8 increments until soot stops IF SOOT DOES NOT STOP TU...

Страница 46: ...rned off and the local Mendota dealer promptly informed Mendota products are designed and tested to operate without producing any sooting when installed and operated correctly Mendota dealers will cor...

Страница 47: ...es are discolored to a white color appearance through the whole thickness of the gasket bulb then replace the gasket White colored gasket bulb indicates exhaust leak through the discolored area and re...

Страница 48: ...tion Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation and Verify proper operation after servicing Attention Au moment de l entret...

Страница 49: ...th the blowers turned OFF or ON Turning the blower on increases the overall efficiency of this fireplace and aids in distributing and circulating heat to the room this Insert is installed in Blower Op...

Страница 50: ...or qualified service person A SLIDE TAB INTO SLOT IN BASEPLATE Removing the Glass Frame 1 Insert Glass Latch Tool into the hole in the glass latch two latches exist at the top of the glass frame 2 Pul...

Страница 51: ...BURNER ORFICE 05 04 00065 PILOT LIGHT ASSEMBLY HA 102 00026 GAS VALVE ASSEMBLY 55 02 00088 FRONT BURNER FLEX PIPE 55 02 00087 REAR BURNER FLEX PIPE 65 06 01252 3 FIBERGLASS SLEEVE SPLIT FLOW SOLENOID...

Страница 52: ...VALVE ASSEMBLY GASKET HA 58 00278 FV44i FRONT BURNER ASSEMBLY HA 58 00277 FV44i REAR BURNER ASSEMBLY Blower Parts HA 102 00111 LH BLOWER ASSEMBLY 15 02 00129 LH BLOWER HA 102 00112 RH BLOWER ASSEMBLY...

Страница 53: ...ble through Johnson Gas Appliance Company Contact your dealer for more detailed ordering information GLASS RETAINER TABS GLASS FRAME ASSEMBLY HA 58 00029 REPLACEMENT PARTS LIST ITEM PART NUMBER DESCRI...

Страница 54: ...NOTES PAGE 50...

Страница 55: ...anufacturer s specifications CHECK FOR PROPER CLEARANCES TO COMBUSTIBLES Per pipe manufacturer s specifications INSTALL PROPER SIZE GAS LINES CHECK FOR GAS LEAKS Per Manual CHECK FOR CORRECT GAS PRESS...

Страница 56: ...TAPE SHUT JOHNSON GAS APPLIANCE COMPANY 520 E AVENUE N W CEDAR RAPIDS IA 52405 POSTAGE NEEDED PAGE 52...

Страница 57: ...or other cause outside this warranty Mendota is not responsible for any repairs or material purchases that have not received prior written approval from Mendota NOTE Minor warping of certain parts or...

Страница 58: ...Johnson Gas Appliance Company 520 E Avenue N W Cedar Rapids IA 52405 Website www mendotahearth com...

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