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8 Logging

41

Example log of a successfully completed program

----------------------------------------
!0 01100ED0E001
!1 E00T717U.PRO
----------------------------------------
10 MELAG Vacuklav 41 B+
----------------------------------------
15 Program:        Universal-Program
20 Program type:   134 °C wrapped
25 Date:           09.03.2017
30 Daily batches:  14 Total: 01578
34 ID load:        1001
35 ID approval:    1001
36 Indicators changed: deactivated
37 Batch approved: deactivated
======
40 Universal-Program successfully
completed
42 = =    
======
45 Temperature:  135.3  +0.25/-0.18 °C
50 Pressure:       2.17  +0.02/-0.01 bar
55 Plateau time: 05 min 30 s
60 Conductivity:    8 µS/cm (359:11.1)
65 Start time:   20:22:01
70 End time:    20:43:19 (21:18 min)
======
80 SN:201441-B1051
======
81 MR   V3.218 09.03.2017
82 Para V3.226 17.02.2017
83 BO   V3.323 09.03.2017
----------------------------------------
Step  Time t[m:s] P[mbar] T[°C]
SP-S  0:00   0:00   1002   96.3
SK11  0:13   0:13   1680   95.7
SK12  0:37   0:24   1285  104.8
SK11  0:46   0:09   1665  106.8
.
.
SK22  2:38   0:20   1284  116.6
SF12  3:12   0:34    499  112.7
SF13  3:42   0:30   1667  113.3
.
SF43  8:25   0:24   1749  113.6
SH01  9:10   0:45   2780  130.5
SH02  9:31   0:21   2847  131.7
SS01  9:53   0:22   3065  134.0
SS02 15:23   5:30   3169  135.3
SA00 15:53   0:30   1292  112.1
SI02 17:33   1:40     79   57.9
.
SB10 21:14   0:12    804   91.3
SB20 21:18   0:04    919   92.3
SP-E 21:18   0:00    925   92.3
>> Never change the code in the following
line <<
010041D8BE14B1319E55772A0DF975054F7EBF32
EE1372767ED3B3801EB10F3FB01A3212D41D7144
1C3B8B6474777962766F018680B68C56C219074F
D6E7814D506F0A2F3077782541CC2CD05C425DA1
9A5EF5192C68174C868556542F7B8B05E97C6E46
16CDCFFA811E126FD67363FB74128A5F83AE6F37
F45A9E240C88615F1618D340060C1027205C83C2
>>Authentication of batch log<<
----------------------------------------
0.00   0.0   0.0   0.0 ---.-   0.0
-edk----etm---etd---etp---etv--ett-END-

!0 Ident number
!1 File name
----------
10 Steam sterilizer type
----------
15 Program name
20 Program sterilization parameters
25 Date
30 Daily and total batch number
34 User ID program start
35 User ID program end
36 Batch indication
37 Batch approval
=====
40 Control notification
42 Warning or malfunction message with program abort

=====
45 Sterilization temperature with max. deviations
50 Sterilization pressure with max. deviations
55 Sterilization time
60 Conductivity of the feed water
65 Time at program start
70 Time at program end
==========
80 Device serial number
==========
81 Current version of the device firmware
82 Current version of the device parameters
83 Current version of the user interface
----------
Step – Program step

Time – Time (min:sec) which has elapsed since the
program start

t [m:s] – Duration (minutes:seconds) which a program step
requires

P [mbar] – Chamber pressure

T [˚C] – Chamber temperature

Key for the program steps:
SK – Conditioning
SF – Fractionation
SH – Holding
SS – Sterilization
SA – Pressure release
ST – Drying
SI – Intelligent drying
SB – Ventilation
SP-E – End

Proof of authenticity (electronic signature)
Should never
be altered; decoding the code (by MELAG) indicates
whether the data was generated on a MELAG steam
sterilizer and has been changed.

----------
Sensor measurement values are displayed here in the
case of a malfunction. The values are helpful for a
technician.

Содержание Vacuklav 41 B Plus Evolution

Страница 1: ...ional reliability has established MELAG as the world s leading manufacturer in the instrument treatment and hygiene field You our customer are justified in your demand for the best products quality and reliability Providing competence in hygiene and Quality made in Germany we guarantee that these demands will be met Our certified quality man agement system is subject to close monitoring one instru...

Страница 2: ......

Страница 3: ...play 15 LED status bar 16 5 First steps 17 Setup and installation 17 Feed water supply 17 Switching on the steam sterilizer 18 Opening and closing the door 18 6 Loading the steam sterilizer 21 Preparing the sterilization material 21 Loading the steam sterilizer 22 7 Sterilization 24 Important information regarding routine operation 24 Selecting the program 25 Additional program options 26 Starting...

Страница 4: ...ELAprint 42 44 61 Label printer MELAprint 60 61 Sensitivity 61 Energy saving mode 61 11 Maintenance 63 Servicing intervals 63 Cleaning 63 Avoiding staining 65 Oiling the door spindle 66 Maintenance 66 12 Pause times 67 Frequency of sterilization 67 Duration of the operating pause 67 Decommissioning 67 Emptying the double jacket 67 Transport 68 Recommissioning after relocation 68 13 Malfunctions 69...

Страница 5: ...ge to the instruments the practice fittings or the device Draws your attention to important information Formatting rules Example Explanation see Chapter 2 Reference to another text section within this document Universal Program Words or phrases appearing on the display of the device are marked as display text MELAconnect App You can use the MELAconnect app from any location in your practice to acc...

Страница 6: ...ct with liquids n Observe all the information contained in the technical manual during commissioning Power cable and power plug n Only the power cable included in the scope of delivery may be connected to the device n The power cable may not be replaced by a cable determined to be insufficient n Comply with all legal requirements and locally specified connection conditions n Never operate the devi...

Страница 7: ...terilize it Transport and storage n Store and transport the device in a frost free environment n The device should always be carried by two people n Use suitable carrying straps to carry the device Maintenance n Maintenance should only be performed by authorized technicians n Maintain the specified servicing intervals n Only original MELAG spare parts may be used Malfunctions n Should the device i...

Страница 8: ...nt cavities This permits the sterilization of large quantities of instruments or tex tiles directly one after each other thereby achieving excellent drying results Type of the feed water supply The steam sterilizer works with a one way feed water system This means that it uses fresh feed water demineralized or distilled water for every sterilization procedure The quality of the feed water is subje...

Страница 9: ... Quick Program B Quick Program S Gentle Program Prion Program Program type in accordance with EN 13060 Type B Type B Type S Type B Type B Dynamic pressure test of the sterilization chamber X X X X X Air leakage X X X X X Empty chamber test X X X X X Solid load X X X X X Porous partial load X X X Porous full load X X X Simple hollow body Hollow body B X X X X X Product with narrow lumen Hollow body...

Страница 10: ...lizing If the pressure and temperature correspond to the program dependent nominal values the sterilization phase begins The corresponding process parameters pressure and temperature are held at sterilization level The sterilization time holding time is indicated on the display 3 Drying phase Pressure release The sterilization phase is followed by pressure release from the sterilization chamber Dr...

Страница 11: ...nual Usage instructions for mounts Manufacturer s inspection report including declaration of conformity Warranty certificate Technical Manual Record of installation and setting up Tray lifter Power cable 2x mounts for the water treatment unit MELAdem 4x cover caps for niches for mounts in the side wall Allen key to open the door in an emergency hose for emptying the interior water storage tank Oil...

Страница 12: ...emergency 12 Quick coupling for emptying the storage tank 13 Front device foot adjustable 14 Manometer for pressure display on the double jacket steam generator behind cover 22 23 24 20 16 19 15 18 27 21 26 25 17 Fig 2 View from rear 15 Ethernet connection 16 Ethernet connection optional upgradeable 17 Optional connection of a Flex display 18 Spring safety valve chamber 19 Sterile filter 20 Spring...

Страница 13: ...ervice hatch The service hatch is opened by pressing on the recess The service hatch is closed again by closing and pressing on the recess Fig 4 Opening and closing the service hatch Symbols on the device Manufacturer of the medical device Date of manufacture of the medical device MD Identifies a medical device SN Medical device serial number from the manufacturer REF Article number of the medical...

Страница 14: ... may not be disposed as domestic waste The vendor is responsible for appropriate disposal of the device it must be delivered to the vendor to be disposed of MELAG devices are synonymous for long term quality When you eventually need to decommission your MELAG device we offer a special disposal service Simply contact your stockist Load mounts Detailed information regarding the various mounts their ...

Страница 15: ...rogram tests Indicates whether a program test is running Immediate output Indicates whether immediate output is activated deactivated Additional drying Indicates whether additional drying is activated deactivated Graphic logs Indicates whether the graphic log recording is activated deactivated Energy saving mode Indicates whether the steam sterilizer is currently in energy saving mode Service area...

Страница 16: ...he function of the window currently selected Symbols in the action bar Meaning Door open Opens the door of the steam sterilizer Back Returns to the previous window Forwards Navigates to the next window Cancel return without saving Navigates to the superordinate menu leaves the window without saving Zoom Displays further details such as further values after a completed program Start time pre select...

Страница 17: ...r via the internal feed water tank or via a separate water treatment unit e g MELAdem 40 MELAdem 47 The used feed water so called waste water is either collected in the internal storage tank on the waste water side left and emptied manually or disposed of automatically via a building side waste water connection NOTICE When connecting an external feed water supply it is necessary to connect an exte...

Страница 18: ...ding on the device type it requires a heat up time of approx 9 13 min after being switched on This time is required for the pre heating of the double jacket steam generator Opening and closing the door The steam sterilizer is fitted with a motor driven automatic door locking mechanism with a threaded spin dle Entry on the display is only possible when the door is closed Opening the door The door i...

Страница 19: ...r closed for min three seconds until the door lock engages Manual door emergency opening WARNING Danger of burns from hot steam Where necessary e g during a running program or immediately after the end of a program steam can be emitted from the sterilization chamber upon opening the door This could result in burns n Should steam be issued from the rear of the device after its deactivation wait unt...

Страница 20: ...ey included in the scope of delivery in the opening The Allen key can be stored in the bracket behind the service hatch intended for this purpose 4 Turn the Allen key to open the door in a clockwise direction NOTICE Do not open the door as long as the Allen key is inserted This may cause damage to the plastic casing 5 Remove the Allen key 6 Open the door and return the cover cap ...

Страница 21: ...ation and sterilization and comply with the relevant standards and directives in Germany e g from the BGV A1 RKI and DGSV u Clean the instruments exceptionally thoroughly e g using an ultrasonic device or washer disinfector u Rinse the instruments after washing and disinfecting where possible with de mineralized or distilled water and then dry the instruments thoroughly with a clean non fuzzing cl...

Страница 22: ...nsparent sterilization packag ing paper bags sterilization paper textiles or fleece See also Loading Video tutorial Closed sterilization containers CAUTION The use of unsuitable sterilization containers results in insufficient steam penetration and even failure of the sterilization This can also prevent condensate drain off Consequences are poor drying results This can result in unsterile instrume...

Страница 23: ...terilization this could be caused by the choice of undersized packaging Re pack the instruments with larger packaging and perform sterilization again u Should the seam seal rip during sterilization extend the sealing pulse on the film sealing device or make a double seam Multiple wrapping The steam sterilizer works with a fractionated vacuum procedure This permits the use of multiple packag ing Mi...

Страница 24: ...nings before starting work the steam sterilizer must be cold and dry Batch related tests With Critical B instruments MELAcontrol MELAcontrol PRO must be used as batch control with every sterilization cycle With Critical A instruments The process indicator type 5 in accordance with EN ISO 11140 must be used as batch control with every sterilization cycle With Critical A B instruments MELAcontrol ME...

Страница 25: ...ions such as cooling water temperature if a fixed water connection is present and the mains voltage Drying Activation of the intelligent drying subjects the drying phase to automatic managing and ends as soon as the load is dry Program name Packaging Especially suitable for Load 41 B 43 B Universal Program Single and multiple wrapping Mixed load long narrow bore hollow bodies 6 kg 7 kg or 9 kg wit...

Страница 26: ...rogram see Additional drying page 54 Start time pre selection NOTICE Unsupervised operation of electrical devices including this steam sterilizer at the operator s risk MELAG accepts no liability what so ever for any damage resulting from unsupervised operation This function enables you to select any program and start it at a time of your choice The start time pre se lection is only active for the...

Страница 27: ...e program the door closes pressure tight and the steam sterilizer checks the quantity of feed water and its conductivity 1 To start a program press the START key 2 With activated user authentication Enter the user PIN or press if possible the button to skip this stage see User administration page 50 Please note Only ever use the Skip user authentication function in an emergency PLEASE NOTE When st...

Страница 28: ... system responding to an malfunction aborts the program run A system abort returns the steam sterilizer to a pressureless state This explains why a system abort takes longer as an abort by the operator Drying phase The steam sterilizer provides excellent drying of the sterilization material Depending on the setting drying is performed either via the time controlled drying or the pre set intelligen...

Страница 29: ...ort This could result in burns n Use a tray lifter to remove the tray n Never touch the sterilized equipment the chamber or the door with bare hands The components are hot Program abort before the start of drying WARNING Danger of infection from early program abort Aborting a program before the drying phase begins means that the load is unsterile This endangers the health of your patients and prac...

Страница 30: ...ccessful ly The steam sterilizer issues a malfunction message You then need to expect insufficient drying espe cially in the case of wrapped sterilized equipment and a full load Sterile storage requires sufficient drying To ensure this please allow programs with wrapped sterilized equipment to continue to the end of the dry ing phase as far as is possible Unwrapped instruments sterilized in a Quic...

Страница 31: ...tings Logging if immediate output after program end is activated Immediate output the log of the completed program will be outputted to the activated output medium after opening the door The approval process See also Approving the sterilization batch Video tutorial According to RKI Hygiene requirements for the treatment of medical products instrument treatment ends with the documented approval for...

Страница 32: ...his endangers the health of your patients and practice team n Should the packaging be damaged or have burst after sterilization re pack the sterilization material and re sterilize it If you remove the sterilized equipment from the device directly after the end of the program it is possible that the instruments can be partially damp According to the red broschure of the Arbeitskreis für Instru ment...

Страница 33: ...the criteria specified below for the storage of sterilized equip ment u Comply with the maximum storage duration in accordance with the packaging type u Do not store the sterilized equipment in the reprocessing room u Store the sterilized equipment in a dust protected environment e g in a closed instrument cabinet u Store the sterilized equipment in an environment protected against moisture u Stor...

Страница 34: ... is displayed Internal log memory full You now have the last chance to archive logs which have not been outputted confirm query with YES before the data in the steam sterilizer log memory up to the last 40 logs is automatically deleted Output media You are able to output and archive the logs of the completed programs on the following output media MELAflash CF card Label print out with the MELAprin...

Страница 35: ...on pertaining to the requirements and setting of the computer as an output medium is available in the chapter Settings logging page 44 Reading out a text log on the computer All text logs can be opened and printed using a text editor a word processing program or a spreadsheet program Graphic logs cab only be displayed with the MELAtrace MELAview documentation software Each text log must be e g PRO...

Страница 36: ...package marked with a label to a specific batch the sterilization log file name must not be changed Type serial number Sterilization date Storage duration Daily batches no total batches User ID File name Storage period MELAG 41 B 201741 B0112 05 04 2018 04 10 2018 Batch 03 00019 ID 1001 Outputting text logs automatically after program end immediate output Should you wish to output the associated t...

Страница 37: ...t successful completed program is outputted Logs of the day PRO The log of the last successful program of the current day is outputted Logs of the week PRO Logs of all successfully completed programs of the week Monday to Sunday will be outputted Logs of the month PRO Logs of all successfully completed programs performed in the current month will be outputted All logs PRO The logs of all successfu...

Страница 38: ... the search you can filter the log sorting sequence by date program or outcome by selecting the top line 3 Select a log and press CONTINUE 4 Select an output medium if required and press OUTPUT Outputting the daily weekly log etc Proceed as follows e g to output all the logs of a week 1 Navigate to Menu Log output and select option Logs of the week 2 Press CONTINUE ...

Страница 39: ...8 Logging 39 3 Select an output medium if required and press OUTPUT Proceed in a similar fashion to output the last log or all the logs of that day or month or all logs ...

Страница 40: ...card or computer after log output containing the encoded se rial number of the steam sterilizer concerned The folder name consists of five characters identical with the first five characters of every log e g E00T7 This folder contains sub folders with the month of log gener ation e g 01_2016 for January 2016 This contains all logs generated by the steam sterilizer this month The device directory i...

Страница 41: ...25DA1 9A5EF5192C68174C868556542F7B8B05E97C6E46 16CDCFFA811E126FD67363FB74128A5F83AE6F37 F45A9E240C88615F1618D340060C1027205C83C2 Authentication of batch log 0 00 0 0 0 0 0 0 0 0 edk etm etd etp etv ett END 0 Ident number 1 File name 10 Steam sterilizer type 15 Program name 20 Program sterilization parameters 25 Date 30 Daily and total batch number 34 User ID program start 35 User ID program end 36...

Страница 42: ... evacuation pressure and the equilibration time or measuring time are shown on the display The chamber is ventilated after the end of the measuring time Then the message will be shown on the display with an indication of the leakage rate Should the leakage rate be too high i e over 1 3 mbar a corresponding message will be issued on the display Bowie Dick test The Bowie Dick test serves as proof of...

Страница 43: ...evalu ating the Bowie Dick test is not the strength of contrast in the colour change on the test sheet but its even nature If the treatment strips treatment indicator sheet indicates an equal distribution of colour change the air removal of the sterilization chamber is without fault If the treatment indicator strips or the treatment indicator sheets are uncoloured or exhibit less colour in the cen...

Страница 44: ... is not to be performed immediately following the end of a program but saved in the internal memory e g to be collected and outputted together within a single week you can deactivate the imme diate output option Proceed in the following fashion ü You are in Menu Settings Logging 1 Remove the checkmark in front of option Immediate output 2 Press repeatedly on CONTINUE until you come to the summary ...

Страница 45: ...to Immediate output 2 Press CONTINUE and select the CF card and or the computer as the output medium 3 If necessary change the intervals and press CONTINUE 4 Working in this window check whether at least one of the two output media have been selected for text logs 5 Check whether the activated output medium is connected computer or has been inserted CF card 6 Press repeatedly on CONTINUE until you...

Страница 46: ...utput in English If you want to print all text logs on the MELAprint log printer in English proceed as follows ü The text log is to be printed in English regardless of the language of the graphical user interface ü You are in the menu Settings Logging 1 Press repeatedly on CONTINUE until you reach the log output menu 2 Select the Log printer as an output medium 3 In addition select Log printer lan...

Страница 47: ...e effected via FTP or TCP Connection via FTP ü An FTP server or an FTP service is installed on the computer 1 Select Connection via FTP The lower pushbutton displays the current user data settings standard user name Year of construction manufacture number Password MELAG12345 2 Press this pushbutton to change the pre set TCP user data The display switches to the settings window 3 Enter the user nam...

Страница 48: ...of the network technology Errors in the handling of IP addresses can result in malfunctions and data loss in your practice network n IP addresses may only be set by the practice network system administrator The device is equipped as standard with IP addresses which all belong to a common network with the sub net mask stated in the following depiction Device IP address Remarks Steam sterilizer 192 ...

Страница 49: ...s 2 Working in the logging assistant navigate to the window in which the IP addresses of the individual devices are listed 3 Select e g the steam sterilizer The settings window opens 4 Select the number block which you wish to change directly 5 Use the C button to delete the numbers Enter a new number block and confirm with SAVE 6 Proceed in a similar fashion with the other devices which are to be...

Страница 50: ...and individual user PIN can be issued to every user with which to authenticate him herself so as to enable reliable traceability via the clearance process You can determine the necessity of user authentica tion via a PIN in the User administration menu Activation of this option documents the user ID and the outcome of the approval procedure in the log header Adding a user 1 Select Menu Settings Us...

Страница 51: ... settings with SAVE then leave the menu 7 Exit the menu by pressing this button Deleting a user 1 Select the User administration option as described above and open the user list 2 Select the User ID which you wish to delete 3 Press the symbol to delete this menu Ê A warming is issued 4 Confirming the warning with YES will set the PIN number of this ID to 0 Ê A new PIN can be issued for this user I...

Страница 52: ...y user authentication upon program start Query user authentication upon program end Query user authentication upon program start and end You can skip the query user authentication Determining options for the user authentication 1 Select Menu Settings User administration 2 Entry of the Admin PIN is necessary to navigate to Menu User administration and perform the settings there Enter the Admin PIN ...

Страница 53: ...am start or after program end Press the key to skip the user authentication 6 Accept all the settings with SAVE then leave the menu Formatting the CF card NOTICE All data saved on the CF card is deleted during formatting n Check whether important data is stored on the CF card n Save any logs or other data on the computer or another memory medium 1 Insert the CF card in the steam sterilizer card sl...

Страница 54: ...onal drying exclusively for the current program during the program run and into the sterilization phase The settings during the program run are not carried over for the subse quent program runs 1 Select the desired program 2 Press START 3 Select Menu Settings The display switches to the following window 4 Place or remove the checkmark against option Additional drying and confirm with SAVE Intellig...

Страница 55: ...pending on whether the feed water supply is effected using the internal storage tank or a water treatment unit 1 Select the Settings menu 2 Navigate to Device settings Water supply Ê The display switches to the Water supply window 3 Select INTERNAL if the supply is to be performed via the internal storage tank or EXTERNAL if you have connected a water treatment unit NOTICE When connecting an exter...

Страница 56: ...ow 2 Select the parameters which you wish to change day month year hour minute The marked parameter is depicted light blue here e g the day 3 Change the respective value via the pushbuttons and Repeat this step for all the parameters which you wish to change 4 Confirm the changes with SAVE Ê The display will be restarted after saving and then changes automatically to menu Programs Tests Brightness...

Страница 57: ... to adjust the volume 3 Accept all the settings with SAVE and then leave the menu View You can choose between classic and modern view Switching from MODERN to CLASSIC 1 Select the Settings View menu The display switches to the settings window 2 Press the CLASSIC button The design changes immediately 3 Press CONTINUE ...

Страница 58: ...hich colour has just been selected 5 Confirm the settings with SAVE The display changes automatically to the Settings menu Switching from CLASSIC TO MODERN 1 Select the Settings View menu The display switches to the settings window 2 Press the MODERN button The design changes immediately 3 Confirm the settings with SAVE The display changes automatically to the Settings ...

Страница 59: ...connect and read in the QR code to connect your device to MELAconnect Alternatively you can enter the IP address of your device in MELAconnect manually Ê With manual entry of the IP address Owners of multiple steam sterilizers of the identical device type can differentiate between their devices by viewing serial number on the display to check whether MELAconnect has been connected to the correct d...

Страница 60: ...y selected 3 Repeated tapping on the picture selects deselects it for the slide show Ê The checkmark on the lower right hand corner indicates whether the picture has been selected for the slide show 4 Press CONTINUE to make further settings Set the display duration of the images and the waiting time of the slide show Proceed as follows to alter one of the named options 1 Select the parameter direc...

Страница 61: ...You can determine the pressure required to activate a pushbutton using the and pushbuttons 3 Accept all the settings with SAVE and then leave the menu Energy saving mode If the steam sterilizer is not be switched off during longer operating pauses it can be operated in energy saving mode This reduces the time which is required in order to pre heat the double jacket steam genera tor to the necessar...

Страница 62: ...p for waiting time 2 5 Press CONTINUE Switching off the display Optionally you can choose whether the display is to be switched off when the steam sterilizer is in energy saving mode waiting time 2 1 Set the checkmark next to Activated and set the number of seconds after which the display is to be deactivated 2 Confirm the settings with SAVE The display switches automatically to the Settings menu ...

Страница 63: ...r chamber sealing face mount trays Check the chamber chamber sealing face the door seal and the mount for the load weekly for soiling de posits or damage If you find any impurities remove the trays cassettes and mount from the chamber from the front Clean the soiled components and the chamber When cleaning the chamber load mount and chamber seal face and door seal please comply with the following ...

Страница 64: ...h fresh feed water before filling Every 2 weeks Clean the left hand side chamber of the storage tank wastewater Video tutorial See also Filling and emptying stand alone autoclaves CAUTION Hot wastewater in the storage tank and at the water drain tap This could result in burns n Empty the storage tank before cleaning n Do not touch the water drain tap and parts connected to it with unprotected hand...

Страница 65: ...lization Loosened dirt residue can clog the filter nozzles and valves of the steam sterilizer and deposit themselves on the instruments and chamber as de posits and stains All steam conducting parts of the steam sterilizer consist of non rusting material This rules out the possi bility of stain or rust development being caused by the steam sterilizer Any rust which develops is always extraneous ru...

Страница 66: ...n malfunctions in the device n Maintenance should only be performed by trained and authorized service technicians or stockist technicians n Maintain the specified servicing intervals Regular maintenance is vital to ensure reliable operation and value retention of the steam sterilizer All function and safety relevant components and electrical units must be checked during maintenance and re placed w...

Страница 67: ...nt unit Longer than two weeks Perform a vacuum test After a successful vacuum test perform an empty sterilization run in Quick Program S After pauses perform the checks described in chapter Function tests page 42 depending on the length of pause Decommissioning When decommissioning the steam sterilizer for a long pause e g due to holiday proceed as follows 1 Empty the double jacket steam generator...

Страница 68: ...the practice u Decommission the steam sterilizer see Decommissioning page 67 u Disconnect the connection hoses connected on the rear of the device u Should you wish to leave the mounts and trays or cassettes in the chamber during transport protect the surface of the round blank To do so place some foam or bubble wrap between the round blank and mount u Close the steam sterilizer door before moving...

Страница 69: ...m abort Aborting a program before the drying phase begins means that the load is unsterile This endangers the health of your patients and practice team n If necessary repack the load and repeat the sterilization for the sterilization material affected Before contacting customer services Ensure that you have complied with all instructions relating to a warning or malfunction message issued on the d...

Страница 70: ...poor feed water quality conductivity 60 µS cm When using the internal storage tank a Water of insufficient quality e g tap water was used a Empty and clean the right hand chamber of the internal storage tank feed water side and fill it with water of the required quality EN 13060 Appendix C When using a MELAG water treatment unit b MELAdem 40 The mixed bed resin cartridge is exhausted c MELAdem 47 ...

Страница 71: ...f necessary b Check the float switch as follows 1 Remove the tank lid from the storage tank 2 Remove the filling funnel if present 3 Move the float in the right hand chamber of the storage tank feed water side from below in the tank up and down repeatedly to restore its free movement When using a MELAG water treatment unit c Set the feed water supply in the Settings menu to EXTERNAL see Water supp...

Страница 72: ...age tank feed water side from below in the tank up and down repeatedly to restore its free movement When using a MELAG water treatment unit c The water supply is set to INTERNAL despite external water supply When using a MELAG water treatment unit c Set the feed water supply in the Settings menu to EXTERNAL see Water supply page 55 76 a The Quick Program B and S are mainly used These programs do n...

Страница 73: ... reach a pressure tight state after the program start a The door seal and or the seal face is soiled and or damaged b The load blocks the door area c The closing mechanism is stiff a Check the door seal and the seal face in the sterilization chamber for soiling foreign bodies or damage b Check whether the load is blocking the door c Check the door spindle and the door lock nut for damage Clean and...

Страница 74: ...amage or a loose contact or loose plug connections is the cause Plug the power plug back into the mains socket c Arrange for an inspection of the building side installation e g automatic circuit breaker and test the steam sterilizer at another socket or on another circuit 114 see event 78 124 a The surrounding temperature of the steam sterilizer is too hot b The minimum clearance to the surroundin...

Страница 75: ... requirements at the installation location and the maximum ambient temperature see Technical Manual b Clean the ventilation slots and remove any objects covering them c Maintain a minimum clearance to the surrounding surfaces see information in the Technical Manual d Always close the door after loading or unloading 175 The overheat control switch of the main heating has tripped This notification m...

Страница 76: ...ether the water inflow tap for the water treatment unit is open When using a MELAdem 47 check whether the tap on the pressure tank is open 193 The left hand chamber of the internal storage tank waste water must be empty for the pending rinsing process NOTICE Danger of draining through the emergency overflow Check the water level and empty the left hand chamber of the internal storage tank wastewat...

Страница 77: ... try again 232 see event 229 236 File malfunction on the CF card 1 Transfer the present log files from the CF card to a computer 2 Format the CF card in the steam sterilizer 3 Try again 237 The CF card has not been recognized Check whether the CF card is write protected and remove the write protection Upon repeated incidence transfer the present log files from the CF card to a computer and format ...

Страница 78: ...outputted logs at the next opportunity 397 a The network cable has been disconnected or is damaged b The network cable is not compatible c The computer is not switched on d The network connection was not configured correctly e The documentation software on the computer was not started a Check whether the network cable has been connected correctly or is damaged b Check whether a 1 1 network cable h...

Страница 79: ...orrectly b The start time pre selection timer has run down but the steam sterilizer was switched off at the time for which the start time was selected a Check the date and time settings and correct if necessary see Date and time page 56 b Please note The steam sterilizer must be switched on at time for which the start time is selected 464 An attempt was made to perform actions on the display altho...

Страница 80: ... up to the values of overvoltage category II Degree of air pollution in accordance with EN 61010 1 2 Surrounding conditions Noise emission 64 dB A Waste heat with maximum load 1 7 kWh Ambient temperature 5 40 C ideal range 16 26 C Degree of protection following IEC 60529 IP20 Relative humidity max 80 at 31 C decreases in a linear fashion up to max 50 relative humidity at 40 C Max altitude 4000 m I...

Страница 81: ...or 45 cm chamber depth 41 x 14 x 9 cm 01173 23M for 45 cm chamber depth 42 x 16 x 6 cm 01231 23G for 45 cm chamber depth 42 x 16 x 12 cm 01232 28M 32 x 16 x 6 cm 01284 28G 32 x 16 x 12 cm 01285 MELAstore System MELAstore Tray 50 18 x 11 8 x 3 cm 01180 MELAstore Tray 100 27 5 x 17 6 x 3 cm 01181 MELAstore Tray 200 27 5 x 17 6 x 4 3 cm 01182 MELAstore Box 100 31 2 x 19 x 4 6 cm 01191 MELAstore Box 2...

Страница 82: ...15 Accessories and spare parts 82 Category Article Art no Spare Parts Oil for door lock bushing 27515 ...

Страница 83: ...emicals Delay in boiling This refers to the phenomenon that it is possible under certain circumstances to heat a fluid beyond its boiling point without them boiling This repre sents an unstable state even low level agitation can produce a large bubble within the shortest pe riod which expands explosively Demineralized water Water without the minerals usually found in normal spring or tap water is ...

Страница 84: ... a hub switch This type of connection corresponds with the network connection of the steam sterilizer in the practice network The crossover cable does not run in parallel between the connectors rather certain skinners are crossed Porous Pervious to liquids and air e g textiles Porous full load Serves to prove that the values set on the control satisfy the necessary sterilization conditions in po r...

Страница 85: ... chamber The interior of a sterilizer accommodates the sterili zation material Sterilization material Unsterile sterilizable material which is still to be sterilized Sterilized equipment Also referred to as a batch a load which has al ready been sterilized i e is sterile TCP Abbr Transmission control protocol refers to a standard protocol for connecting computers and networks Vacuum In common parl...

Страница 86: ...0 10829 Berlin Germany Email info melag com Web www melag com Original instructions Responsible for content MELAG Medizintechnik GmbH Co KG We reserve the right to technical alterations BA_Evo_41B _43B _10081_10083_EN pdf Rev 5 20 1887 Modification date 2020 09 16 ...

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