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9018116 

 

10.1  Maintenance 

 

 

Note 

MEIKO recommends having the machine serviced by an authorised service techni-
cian at least once a year. As part of the maintenance, an electrical safety inspection 
is also carried out in accordance with DIN VDE 0701-0702 / DGUV Regulation 3. 
Wear parts are checked and replaced, if necessary, and the machine tested. Clean-
ing work and changing pre-filters in machines with GiO MODULE must be carried 
out by trained operators. 
Neglected or improper maintenance increases the residual risk of unforeseen dam-
age to property and persons, for which no liability will be assumed. 

 

 

A functional test on all safety systems of the machine is carried out during every reg-
ular maintenance. 

•  Comply with the maintenance intervals prescribed in these operating instruc-

tions. 

•  Please note the maintenance instructions for the individual components in 

these operating instructions. 

•  Carefully dispose of any detergents that could harm the environment. 

 

 

Содержание TopClean M

Страница 1: ...m 2018 12 Update 2021 09 www meiko info Read the instructions for use before using the appliance test TopClean M Type M2 Cleaning and disinfection machine for respira tory protection equipment Instruc...

Страница 2: ...3 GiO MODULE 13 4 4 Blue operating concept 14 4 5 Detergent and rinse aid 14 4 5 1 Detergent 15 4 5 2 Rinse aid 15 4 5 3 Dosing equipment 15 4 5 4 Suction lances 15 4 5 5 Change of products 15 4 6 Che...

Страница 3: ...e 34 9 4 Decommissioning the cleaning and disinfection machine 35 9 5 Fill consumables 35 9 5 1 Replace canister 36 9 6 Water change programme option 36 9 7 Malfunctions 37 9 7 1 Messages 37 9 8 Chang...

Страница 4: ...components e g GiO MODULE External documents of the manufacturer of the respiratory protective equip ment Current washing instructions Current release 2 Liability and warranty All of the manufacturer...

Страница 5: ...vents or force majeure 3 Safety Read and observe all safety information instructions and symbols attached on the product Improper use may result in damage to the product or danger to the user 3 1 Symb...

Страница 6: ...of the danger of hand injuries Caution keep hands away from parts that bear this warning symbol The danger ex ists that hands can be crushed pulled in or otherwise injured Warning of hot surfaces and...

Страница 7: ...her disinfector are supervised by a trained and experienced operator at all times Clearly define the staff s responsibilities Confirm training in writing Persons Experienced staff Instructed in house...

Страница 8: ...ye injury health risks Wear safety eyewear gloves Avoid contact with skin and eyes Operation Cleaning programme run ning Scalding due to inappropri ate opening of the wash chamber door Do not open the...

Страница 9: ...ive gloves GiO MODULE replace fil ter cartridge Water escaping Provide suitable vessel e g base drip tray Dismantling and disposal Dismantling Eye injury health risks Wear safety eyewear gloves Avoid...

Страница 10: ...hine has an obligation of care to ensure that these measures are planned for and also to check that they are correctly implemented The operator must ensure in particular that The cleaning and disinfec...

Страница 11: ...disinfection machine may only be operated under the supervi sion of trained personnel Do not use the cleaning and disinfection machine if you are not sure how to use it Always close all doors and fla...

Страница 12: ...electronics There is a danger to life if exposed parts and supply lines under electrical voltage are touched Please take note of the warning notices in these instructions and the signs on the cleanin...

Страница 13: ...degree of soiling of the rinse water 4 2 Type label The rating plate is on the inside of the front panel Additional rating plates are lo cated on the switch cabinet behind the front panel on the displ...

Страница 14: ...eaning and disinfection appliances Generally the currently valid documentation of the PPE manufacturer must be followed when choosing the right cleaning chemicals Deviations from this can lead to a lo...

Страница 15: ...on page 42 4 5 3 Dosing equipment The components of the dosing units are subject to high demands and must therefore be regularly maintained and if necessary replaced in accordance with the mainte nan...

Страница 16: ...s machine dimensions as well as connection and consumption values Further data should be taken from the MEIKO dimensional drawing Net weights Versions Weight approx UPster U 500 M2 73 kg ActiveClean w...

Страница 17: ...note If applicable submit a claim for any missing parts immediately to the freight for warder and notify MEIKO Check the machine for transportation damage Note If there is any suspicion of transportat...

Страница 18: ...AB as per EN 1717 or EN 61770 In the case of SVGW Switzerland and other countries a type EA safety device at least is also required in front of the connection hose de pending on the machine version I...

Страница 19: ...ly installed protective conductor system It is very important to verify this fundamental safety feature If in doubt have the building wiring checked by an electrician Voltage and frequency The machine...

Страница 20: ...e mains switch Mains power cables must be oil resistant shielded flexible cables no lighter than an H07RN F cable Local fuse protection The machine must be fused appropriately for the rated current sh...

Страница 21: ...ed only by a licensed and authorised service technician Assembly must be carried out in accordance with the installation drawing Ensure the machine is level in both directions by using a water level C...

Страница 22: ...Prerequisites to be provided by the customer Consistently frost free storage and installation area Firm level ground Anti slip floor coverings installed in the work area around the cleaning and dis i...

Страница 23: ...ch of the keys and symbols is described below Key symbol Meaning On off key programme termination Cleaning key with control light Control light lit cleaning programme is running Control light flashing...

Страница 24: ...t be used without precise knowledge of the instructions for use Incorrect operation may result in personal injury or mate rial damage 1 Ensure water supply is available 2 Switch on at the local mains...

Страница 25: ...he selected cleaning programme key flashes The time re quired for the machine to be ready to operate depends on the temperature of the water supply and the installed boiler or tank heating capacity Wh...

Страница 26: ...ompressed air connection Combination rack For 4 respirators and 4 regulators at the same time Harness attachment with base rack for 1 harness Rack insert for compressed air bot tles 9 3 2 Accessories...

Страница 27: ...9018116 27 54 9 3 3 Placement of respirator masks Lift safety device place inner mask on bracket and se cure Small parts rack with mask utensils...

Страница 28: ...28 54 9018116 Hang the mask on the upper sealing edge on a bracket Partially loaded rack Place lid on small parts rack...

Страница 29: ...9018116 29 54 9 3 4 Placement of regulators Dismantle the regulator in accord ance with the manufacturer s instruc tions Place individual parts in the small parts rack and close the lid...

Страница 30: ...the adapter optional Standard suitable for 40x1 7 round thread detergent dosing unit and ESA plug con nection Option adapter for M 45x3 v thread and industrial plug connection Additional adapters ava...

Страница 31: ...9018116 31 54 Note Again if the couplings are not used close them with the protective cap 9 3 7 Placement of harness...

Страница 32: ...the programme run the wash chamber door is locked The control light of the selected cleaning programme key lights up Cleaning pro gramme Meaning Washware Short programme Cleaning programme I Exercise...

Страница 33: ...rinse time is changed the dosage amount of the rinse aid changes correspondingly 9 3 11 Starting the cleaning process 1 Preclean washware that is very dirty coarse dirt residues etc and insert into t...

Страница 34: ...from the compressed air pipe Press the locking button to disconnect the com pressed air pipe Press the locking button again and pull the com pressed air hose out of the coupling 9 3 13 Removing the wa...

Страница 35: ...he control light on the cleaning key flashes The cleaning water is pumped out and the tank is sprayed with hot fresh water After the operation has finished the machine automatically switches into OFF...

Страница 36: ...water change programme is stored at the cleaning pro gramme key III The cleaning and disinfection machine cleans normally and empties the tank The fresh water final rinse follows The water from the fr...

Страница 37: ...shwashing detergent used Do not use a foaming manual dishwashing detergent for precleaning or for cleaning the machine In the cleaning and disinfection machine foam can cause unit malfunctions and a p...

Страница 38: ...t wa ter tap closed Feed hose kinked discon nected leaks Inlet filter soiled Solenoid valve defective Boiler switch defective Check water supply Check feed hose Check pre filter sieve and clean if nec...

Страница 39: ...pump plug connection open Start capacitor defective Tank level analysis disrupted Aquastop does not close correctly No signal from I O circuit board Not possible to continue working Call a service te...

Страница 40: ...Cleaning programme key 1 Increase value by one Cleaning programme key 2 Decrease value by one 1 Press and hold the On Off key for about three seconds 2 Enter the service code for the required authori...

Страница 41: ...ys The service level can be departed with the on off key 9 9 2 Ventilating the pipes The ventilation of the detergent disinfectant or rinse pipes must be performed if air is sucked in from the dosing...

Страница 42: ...dosing technology are displayed and can be changed Code display Meaning Adjusting range P104 Rinse aid dosing quantity 0 10 1 00 ml L P105 Detergent disinfectant dosing quantity 0 10 20 0 ml L P218 L...

Страница 43: ...tenance and repair work This can lead to injuries Only permit qualified persons to perform work at the machine Remove unauthorised persons from the danger zone Cordon off danger zone and signpost it f...

Страница 44: ...lters in machines with GiO MODULE must be carried out by trained operators Neglected or improper maintenance increases the residual risk of unforeseen dam age to property and persons for which no liab...

Страница 45: ...nctional and visual check of washing and rinse arms Annually Replace sealing rings on wash arms Annually Check air trap of the tank and clean if necessary Annually Check tank level control for leaks A...

Страница 46: ...s Annually Check sample rinsing and rinsing results Annually Brief training for new personnel Annually 11 Options Integrated reverse osmosis system if available Visually check whole system for leaks A...

Страница 47: ...or dish washing by hand for pre cleaning or clean ing the cleaning and disinfection machine Foam can cause unit malfunctions and a poor wash The machine is emptied see chapter Decommissioning the clea...

Страница 48: ...when required the stainless steel surfaces are cleaned exclu sively using cleaning and care products that are suitable for stainless steel Lightly soiled parts can be cleaned with a soft and possibly...

Страница 49: ...lator Manually open a gap in the front door or hood to prevent germ formation and odours Frost protection If necessary have the machine frost proofed by the authorised service technician 11 2 Commissi...

Страница 50: ...ty data sheets and dosing recommendations of the chemical manufacturers Use eye protection Wear protective gloves Do not mix different chemical products Where appropriate rinse machine components cont...

Страница 51: ...50 Disposal of the old device 50 Dosing equipment 15 Dosing system level 15 42 E EC EU declaration of conformity 16 Electrical connection Earth wire system 19 Fixed connection 19 Local fuse protection...

Страница 52: ...Requirements for the personnel 7 Requirements for the waste water connection 18 Requirements to the electrical connection 19 Residual risks 8 Rinse aid 15 S Safety 5 Safety symbols in the instructions...

Страница 53: ...9018116 53 54 15 Notes...

Страница 54: ...Valid from 2018 12 Update 2021 09 MEIKO Maschinenbau GmbH Co KG Englerstra e 3 77652 Offenburg Germany www meiko global com info meiko global com Design and construction subject to change without prio...

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