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Temperature Controller METICOM CTI Series

Control Mode

Auto-PID / Manual

Measurement Range

0~500

℃

（

32~932

℉

）

Output Control

Zero Cross / Phase Angle

Setting Range

0~450

℃

（

32~842

℉

）

Thermocouple

J or K-Type,

software selectable

Temperature Unit

℉

℃

software selectable

Calibration Accuracy

±0.25% FS

Control Stability

±1 digit under steady state

Load Capacity

Rated 240Vac, 15A/zone

Overload Protection

Fuses on both heater legs

TC Connector

Various options available

Soft-Start

Uses low voltage for heater

dehumidification

Mold Power Connector

Various options available

Sequential Valve Gate Control

Trigger Signal

DC24V or Dry contact

Trigger Mode

4 modes selectable

Screw Position Signal

DC 0~10V

Screw Position Unit

mm or inch

Control Mode

Auto / Manual

Time Resolution

1s, or 0.1s, or 0.01s

Output Signal

DC24V, or AC220V

or Relay contact

Output Connector

Various options available

1.4 Features

Cabinet

HMI

Temperature only, Sequential Valve Gate only, or

Combination of both

Full color LCD touch screen

Max. 120 zones

English/Spanish/Chinese

CE compliant

Fixed on mainframe or Stand-alone

Control Modules

Alarms & Protection

Control module

Thermocouple broken /reversed /shorted

2-zone per temperature module (15 Amp per zone)

Heater broken /shorted /oversize

6-gate per Sequential Valve Gate module

Temperature high / low

Other Functions

Fuse blown

Stopping system remotely (optional)

Heating invalid

Standby system remotely (optional)

Triac breakdown

All zones’ temperature in tolerance output (optional)

Power supply over-voltage

Start sequence in group

Cabinet temperature over-setting

Sensor fault solution

Alarm output (optional)

Содержание CTI-100

Страница 1: ...METICOM CTI Series Temperature Sequential Valve Gate Controller User Guide...

Страница 2: ...e fuse rating is 15 amps Lower ratings may be used for improved protection SAFETY Our products have been designed to be safe and simple to operate As with any electronic equipment you must observe sta...

Страница 3: ...TI controller series is made up of 3 different models of mainframes depending on the number of zones required These are referred to as CTI 100 CTI 200 and CTI 300 All the mainframes utilize the same t...

Страница 4: ...rame are configured depending on the initial specification request and are fixed to the specific slot position 1 3 Specifications Model CTI 100 CTI 200 CTI 300 User Interface Full color LCD touch scre...

Страница 5: ...Screw Position Signal DC 0 10V Screw Position Unit mm or inch Control Mode Auto Manual Time Resolution 1s or 0 1s or 0 01s Output Signal DC24V or AC220V or Relay contact Output Connector Various optio...

Страница 6: ...Typical Power and Thermocouple Output Connector Wiring The system can be supplied with either European style or US style power and thermocouple mold connectors typically wired as follows custom wiring...

Страница 7: ...or by a 0 10Vdc Screw Position source from the injection molding machine Valve Gate Input Wiring Valve Gate Output Wiring European style 24 pin series A Signal Pins Description Type Trigger Input 1 2...

Страница 8: ...01 www mastip com Temperature Controller METICOM CTI Series Power Input Wiring The CTI temperature controllers can be connected to either 3 phase 4 wire Y type 200 240Vac or 3 phase 5 wire Y type 380...

Страница 9: ...atches the local power supply The power specification label is located on the back cover of the mainframe s power input terminal block The label indicates the input voltage configuration that was prew...

Страница 10: ...power connector cable and communication connector cable of HMI for any physical damage 2 2 Mounting the HMI only CTI 200 Series 1 Connect the HMI s power cable and communication cable to correspondin...

Страница 11: ...rth cord to the ground terminal beside the input terminal block 7 Cover the plastic panel on the terminal block 8 Take up excess slack in cable and secure with strain relief clamp 9 Mount the metal co...

Страница 12: ...cable is the same as on the mold Confirm that the sequential valve gate power output meets the requirement of the solenoid valves Confirm that the sequential valve gate trigger signal meets the requi...

Страница 13: ...tem 10 Check that the controller is functioning correctly IMPORTANT When switching off the system wait 30 seconds before switching on again System communication issues can be experienced if the system...

Страница 14: ...2 zone Actual Temperature PV resolution 0 1 can be selected on system setting page displayed in red in stop state e g No 3 zone if thermocouple is open 999 is displayed e g No 2 zone if zone is turne...

Страница 15: ...ature control of all zones in Auto mode Standby Places the temperature control of all zones in Standby mode In this mode the target is 70 of setpoint PgUp View the previous page PgDn View the next pag...

Страница 16: ...gger signal to test all valve gates control Login Logout Log in out the system to achieve the different security authority Gate Number Working Status Valve Gate Status Open Close or OFF when zone is s...

Страница 17: ...Removing the USB disk from the system during a read or write operation could cause data corruption to the USB disk contents that could result in bad files or prevent the entire drive from being usable...

Страница 18: ...ce displays Login Touch it to open the Login screen select the corresponding user group and input password to login the system In the status of the user login the main interface shows Logout Touch it...

Страница 19: ...d related Set data save interval time All operations in global setting Initial password is 654321 for the user Engineer Administrators All authorities of Engineers Manage the users and authorities Sel...

Страница 20: ...or Auto generate the Module s ID Administrators the user group name cannot be deleted All authorities Change Password You can change the password for the current user Authorized to Change Setpoint Eve...

Страница 21: ...temperature in the cabinet of all modules and its zone number 5 2 4 System Data Saved Interval After the setting time the system saves the data automatically 0 min means not to save the data and you c...

Страница 22: ...ing Remote stop control When the system receives an external stop signal it will stop running Remote standby control Standby delay time After the system receives an external standby signal it will wor...

Страница 23: ...ou can divide all zones into up to 4 groups max 11 zones in each group the zones not appointed will be in the last group The groups will start to work one by one in turn When the system starts the fir...

Страница 24: ...for each group e g If you need the next group will work when each zone s temperature is not less 5 than its target then you should set the tolerance to 5 for this group 4 Touch the Enable or Disable...

Страница 25: ...hm to determine the required output power to hold the actual temperature value equal to standby temperature value 70 of setpoint Manual This type of control is an open loop system and requires no ther...

Страница 26: ...etail Parameters for Each Zone Parameter Description Setpoint Target temperature full scale Alarm High High deviation alarm value When actual value Setpoint Alarm High zone alarms and shut off output...

Страница 27: ...hen load current is higher than setting controller will limit it by decreasing the power output Parameter Description Filter To reduce the influence of interference The larger the value is the slower...

Страница 28: ...ig 6 4 1 1 Global Config Parameters for all zones can be set all together 1 Click the parameter value to be set and then the keyboard will appear 2 Input the required value 3 Click OK to complete the...

Страница 29: ...te the setting NOTE If there is no response when you click the parameter s value it means this parameter cannot be changed or the authority is not enough 6 4 2 Mold Patterns You can manage the mold pa...

Страница 30: ...tern s Config Import 1 Click the Assigned Pattern s Config Import to enter the pattern files selected screen 2 Click to select a pattern 3 Click OK to import the parameters in the pattern file to the...

Страница 31: ...l storage to the USB disk Pattern Name Pattern selector indicator blue unchecked green checked Quit back to the Global Config Pattern Management Screen 6 4 2 4 Comparison of Assigned Parameters 1 Ente...

Страница 32: ...fferent authority can see different parameters 6 5 1 Non Login Status if everyone can change setpoint Change Setpoint by Save the change and quit the setting touch SET Run or Stop this zone touch Run...

Страница 33: ...ch Run Stop Turn off or turn on this zone touch OFF ON Change Control mode of this zone in running state touch Auto or Manual Activate Boost function fast heating speed touch Boost and the power outpu...

Страница 34: ...TICOM CTI Series And you can touch Exit to go back to the main interface 6 6 1 Present Curve real time 6 6 1 1 Select Zone ID to View On Present Curve Screen you can view max 6 zones 1 Click the ID nu...

Страница 35: ...green checked The curve s color is same as the color of ID number 7 7 3 History Curve The system default setting is not saving the temperature data If you need to review the history curve or export th...

Страница 36: ...COM CTI Series Each History Curve Screen can display 10 zones You can select the ID group to view or back to present curve by Quit 6 6 2 2 Select the Curve Display The box before the ID number is used...

Страница 37: ...ard 2 0 hour based on the curve 6 6 2 4 Zoom In Zoom Out the Curve You can adjust the scale of X Y axis with the sliding bar to zoom in or zoom out the curve 6 6 2 5 View Other Zones You can view the...

Страница 38: ...the time format should be same as the original one And then the End Time 6 7 1 2 Refresh the Record You can click Refresh to refresh the alarm records after selecting a new period 6 7 1 3 View More R...

Страница 39: ...if the heater s power is large Over Temp PV temp is over high alarm value Alarm value Setpoint Alarm High Controller will shut off the output Check the controller the sensor Under Temp PV temp is und...

Страница 40: ...ontroller will adjust output percent to 0 Check the sensor condition position and wiring Temp twinkling Communication between HMI and control module is failed Check the module and communication wiring...

Страница 41: ...main interface Notes 1 Zone s output type is selected on modules with jumpers 2 Input Screw position unit can be mm or inch selected in screw position s setup calibration 7 1 Control Modes Auto This...

Страница 42: ...position is T1 from the controller receives start trigger 3 Gates close after T2 time or screw position is T2 from the gates open 4 Gates open again after T3 time or screw position is T3 from the gate...

Страница 43: ...ose after T4 time or screw position is T4 from the gates open 6 The controller waits a new start trigger Mode 1 The gate open close cycle will be terminated and gate close when the start trigger ends...

Страница 44: ...mer from the zero time position 2 Gates open after T1 time or screw position is T1 from the controller receives start trigger 3 Gates close after T2 time or screw position is T2 from the gates open 4...

Страница 45: ...gate open close cycle will be terminated and gate close 7 The controller waits the next new start trigger 7 3 Gate Open Close Trigger Modes You have two main options that you can use to set up gate o...

Страница 46: ...ormally Input Type Start trigger modes selection Resolution Resolution for Time sec Screw position mm inch 7 5 Gate Setup Touch the Gate Status Open or Close on the main interface then you can enter G...

Страница 47: ...3 Set screw forward back position click the value to call up small keyboard 4 Calibrate screw forward back position push the screw to forward position and touch Calibration forward next push the screw...

Страница 48: ...cked Set T1 T4 click the value to call up small keyboard Back to main interface touch Exit 7 6 Preview the Setting Touch Graph on the main interface and then you can see the sequential chart of all ga...

Страница 49: ...specified zone by Zone Setting You can Run or Stop a group of zones with the same background color by Global Config Sequential Valve Gate Control All zones start to work in Auto mode You can touch Ma...

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