Mastervolt Whisper 3.5 Скачать руководство пользователя страница 7

 
 
 
 
 
 

 

INFORMATION 

 

EN / WHISPER 3,5 / May 2006

  

7

 

Small pleasure craft in Europe is submitted to The 

Recreational Craft Directive 94/25/EC. The guidelines of 

this directive refer to (ISO 13297).  

When the installation complies with this standard the 

“neutral” and “ground” should be connected on the 

generating set. (Refer to the electrical diagram, page 15)  

 

In all situations the transfer switches between 

shore, inverter and generator should switch 

both neutral and L1. Of course this is the case 

when using a Mastervolt Masterswitch.  

Be aware that insulation protection systems can be 

different for different applications and even within the ship 

there could be different standards for different spaces. We 

did refer to the Recreational Craft Directive that applies to 

pleasure craft up to 24 m of length. Sometimes one has to 

comply with other standards such as the rules of 

certification societies like Lloyds Register of Shipping or 

Veritas, regulations for the protection of personal, building 

legislation, etc. It is of the greatest importance to have 

expert advice on this issue.  

 

 

2.1.4 Installation 

 

Whisper generating sets are not self contained and have 

to be properly installed in enclosed areas such as a 

machine room.  

 

Installation includes measures to be taken to 

outlet exhaust fumes which contain carbon 

monoxide and are extremely dangerous. 

Carbon monoxide (CO) is an invisible odourless gas. 

Inhalation produces headache, nausea or death. 

Installation includes measures for proper ventilation, safe 

electric connections, safe installation of the starting 

battery, proper fitting of the cooling system and fuel pipes 

etc. Refer to the installation manual.  

 

 

2.1.5 Operation 

 

The Whisper 3,5 generating set does not have any 

external moving parts like fans and V-belts and therefore 

is very safe.  

 

Nevertheless take note of the signs on the 

generating set which show symbols in a 

triangle indicating danger.  

 

  The generating set should be operated by 

authorised personnel only.  

 

 

Be aware of hot parts and especially parts of the 

exhaust system.  

 

 

 

If the generating set is unsafe, fit danger notices 

and disconnect the battery negative (-) lead so 

that it cannot be started until the condition is 

corrected.  

 

 

Do not attempt to operate the generating set with 

a known unsafe condition. Disconnect the battery 

negative (-) lead prior to attempting any repairs or 

cleaning inside the enclosure.  

 

 

Always consult the manual before carrying out 

maintenance.  

 

 

Do not change the settings without consulting the 

manufacturer. Keep a record of setting changes 

in this manual.  

 

2.1.6 

Fire and explosion  

 

Fuels can be flammable. Proper handling 

limits the risk of fire and explosion.  

 

 

 

 

Avoid refilling the fuel tank while the engine is 

running. When oil or fuel is leaking do not use the 

generating set.  

 

 

Do not run the engine close to explosives or 

gasses.  

 

 

 

Hydrogen gas generated by charging batteries is 

explosive. Ensure for proper ventilation. Do not 

smoke or allow sparks, flames, or other sources 

of ignition around batteries.  

 

 

Keep a fire extinguisher on hand.  

 

 

Poor electrical connections or using wiring which 

is not suited for the rated currents can cause 

overheating and possibly fire.  

 

2.1.7 Chemicals 

 

 

 

Fuels, oils, coolants, and battery electrolyte can 

be hazardous to personnel if not treated properly. 

Do not swallow or have skin contact with these 

liquids. Do not wear clothing that has been 

contaminated by fuel or lubricating oil.  

 

 

Gaskets may be manufactured from asbestos. 

Particles of this material should not be inhaled as 

this may result in fatal diseases.  

 

Содержание Whisper 3.5

Страница 1: ...3 5 3000 RPM Marine diesel generating set 230V 50Hz Digital Diesel Control MASTERVOLT Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel 31 20 3422100 Fax 31 20 6971006 www mastervolt com V5 May...

Страница 2: ...explosion 7 2 1 7 Chemicals 7 2 2 TRANSPORT LIFTING AND STORAGE 8 2 3 THE WHISPER 3 5 8 2 3 1 Features 8 2 3 2 Remote control 8 2 3 3 Documentation 8 2 3 4 Accessories included in the standard delive...

Страница 3: ...21 4 3 2 Putting out of service 21 5 TROUBLE SHOOTING 22 5 1 Alternator electrical faults 22 5 1 1 General 22 5 1 2 Trouble shooting table 22 5 2 Engine faults 23 5 2 1 General 23 5 2 2 Trouble shooti...

Страница 4: ...manual and according to European Community safety regulations During production and prior to delivery all of our generating sets are tested and inspected The functioning of this generating set is subj...

Страница 5: ...rantee conditions Should work take place which is not in accordance with the guidelines instructions and specifications contained in this user s manual and the supplementary installation manual then d...

Страница 6: ...normal circumstances this generating set fulfils EC safety regulations This generating set could be part of an installation or could be used in a way that additional regulations of the EC or other au...

Страница 7: ...ion The Whisper 3 5 generating set does not have any external moving parts like fans and V belts and therefore is very safe Nevertheless take note of the signs on the generating set which show symbols...

Страница 8: ...es While the battery is stored it should be recharged every 12 weeks 2 3 THE WHISPER 3 5 2 3 1 Features This generating set includes a diesel engine which is connected by close coupling to an alternat...

Страница 9: ...n handle 18 Oil filler cap 19 Solenoid fuel valve 20 Electric fuel lift pump 21 Cooling water pump 22 Oil pressure pump 23 Fuel pressure pump 24 Oil pressure switch 25 Oil sump pump 26 Exhaust connect...

Страница 10: ...ine Further technical data on the design of the alternator can be found in drawings and diagrams in this manual 2 5 2 Engine The Whisper 3 5 generating set is based on the Kubota OC60 1 cylinder diese...

Страница 11: ...ional longer 8 wire cable can be connected if the standard length does not suit the required distance Numerous remote control units can be put in parallel by using the connectors on the back of the un...

Страница 12: ...Ah Fuel consumption 0 7 1 4 litre hour load dependent Control Digital Diesel Control including automatic start stop ELECTRICAL SPECIFICATIONS Output voltage 230V 50 Hz alternating current AC single ph...

Страница 13: ...black 1 mm2 DDC oil temperature switch 7 blue 1 mm2 LCP oil temperature switch 7 blue black 1 mm2 DDC exhaust temperature switch 8 blue green 1 mm2 LCP exhaust temperature switch 8 blue rose 1 mm2 DD...

Страница 14: ...INFORMATION 14 May 2006 WHISPER 3 5 EN 2 5 14 Lay out control PCB Fig 7 Lay out control PCB...

Страница 15: ...INFORMATION EN WHISPER 3 5 May 2006 15 2 5 15 Electrical diagram 230 V AC 50 Hz Fig 8 Electrical diagram 230V EARTH AND NEUTRAL CONNECTED...

Страница 16: ...imum load Stopping generator 1 Switch off all electrical devices consumers If the generating set has been running under full load for a longer period do not shut it down abruptly Reduce the electrical...

Страница 17: ...ill cause serious damage to the engine For instance a bent piston rod or a cracked cylinder head In fact water in the cylinder is the main cause for engine damage in pleasure craft Checks once the gen...

Страница 18: ...topping of the generator abruptly after a long period of operation at high load Doing so you avoid unnecessary thermal load to your generating set Act as follows Prior to switching off the generating...

Страница 19: ...r haul In the first 25 hours the engine should receive special attention Long periods of light or no load running in the first 25 hours may lead to cylinder glazing and high oil consumption For the sa...

Страница 20: ...and fill up with fresh oil Start the engine again and have it run for 5 minutes Stop the engine again and pause for a few minutes to let the oil gather in the crankcase Check the level again and add o...

Страница 21: ...erator set runs less than 100 hours a year the oil should be changed yearly 4 3 1 Maintenance schedule Check oil level daily Check water strainer daily Change oil 150 hours Check air vent 150 hours Ch...

Страница 22: ...ual magnetism and flash the alternator refer to special procedures Capacitor loose or broken Check by independent excitation if the problem is in the capacitor or in the windings No output Voltage at...

Страница 23: ...ill up the exhaust system with cooling water because of the water injected exhaust When the water enters the cylinder through the valves this will bring severe damage to the engine When the engine doe...

Страница 24: ...xhaust system is not properly installed refer to paragraph 5 4 3 Contact Mastervolt service department for advice Wrong valve clearance Adjust valve clearance Starter is turning engine smoothly but en...

Страница 25: ...sure and have it repaired by Mastervolt Excessive heat in cooling system thermo switch tripped Lack of cooling water exhaust switch tripped Impeller broken Cooling water blocked Water strainer blocked...

Страница 26: ...can disappear after the generating set being out of service for a long period or suffered a short circuit This can be solved by charging the capacitor flashing independently with a small 9 Volt batte...

Страница 27: ...eptable Therefore a no load setting should be at 3150 RPM 52 5 Hz Under no circumstances should the RPM be under full load below 2940 RPM 49 Hz When no cause can be found for a wrong speed the setting...

Страница 28: ...lifting the set using the lifting eye and removing the capsule downwards 4 The cooler elements are welded to the alternator housing with silver and cannot be disassembled How ever one can take off the...

Страница 29: ...50201251 Pump repair kit A consisting of Shaft 13 Bearings 2 pcs 10 O ring 9 Seals 2 pcs 8 Clips 1 set 11 12 50209010 Pump repair kit B same as repair kit A excluding the shaft 50201220 Oil cooler co...

Страница 30: ...SPARE PARTS LIST 30 May 2006 WHISPER 3 5 EN Fig 18 Waterpump type K...

Страница 31: ...MAINTENANCE LOG EN WHISPER 3 5 May 2006 31 MAINTENANCE LOG first service after 50 hours hour counter remarks next service every 150 hours hour counter...

Страница 32: ...Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel 31 20 3422100 F ax 31 20 6971006 www mastervolt com info mastervolt com...

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