Mastervolt Whisper 3.5 Скачать руководство пользователя страница 21

 
 
 
 
 
 

 

MAINTENANCE 

 

EN / WHISPER 3,5 / May 2006

  

21

 

EVERY 1000 HOURS:  

 

 

Replace the fuel filter  

Replacement depends on the condition of the 

fuel. We recommend replacement every 1000 

hours. Isolate the fuel supply and change the 

element.  

 

Clean the oil strainer.  

 

 

EVERY 2000 HOURS:  

 

Check lubricating oil pressure  

 

Clean and check or replace fuel injector nozzles 

and check injection pressure.  

 

Check the air filter element:  

The air is taken in via the cover on the alternator. 

Below this cover is a spongy material which filters 

the air and holds some electrical components 

which are cooled by the inlet air. This filter does 

not require regular maintenance. Only in very 

dusty circumstances this filter should be cleaned. 

The spongy material can be washed in solvent or 

replaced.  

 

Check the cooling system:  

The engine oil is indirectly cooled by raw water 

via an oil cooler/ heat exchanger. The alternator 

is cooled by seawater which is pumped by the 

PTO driven impeller pump through the cooler 

elements in the generator housing. All parts of 

the cooling system are of corrosion free and 

seawater resistant materials such as brass and 

gunmetal. In case of gathering of dirt in the 

system it could be cleaned by compressed air. 

When overhauling the engine one could clean the 

parts thoroughly or replace.  

 

 

When the generator set runs less than 100 

hours a year the oil should be changed yearly  

 

  

 

4.3.1 Maintenance 

schedule 

 

Check oil level  

daily  

Check water strainer  

daily  

Change oil  

150 hours  

Check air vent  

150 hours  

Check impeller water pump  

150 hours  

Check valve clearance  

300 hours  

Replace impeller water pump  

300 hours  

Replace fuel filter  

300 hours  

Clean the oil strainer  

1000 hours 

Check injector and injection pressure  

2000 hours 

Check inlet air filter  

2000 hours  

 

 

4.3.2 

Putting out of service  

 

When not using the generating set for a longer period it is 

recommended to execute an engine preservation 

procedure.  

 

Clean the engine.  

 

Loosen the fuel suction pipe and fuel return and put 

them in a can with preservation diesel fuel. Start the 

engine and run the engine warm.  

 

Drain the hot engine oil and refill with preservation oil.  

 

Stop the engine and loosen the inlet of the raw water 

pump. Drain the water from the water lock. Lift the 

valves by the decompression handle to avoid the 

engine from starting and crank the engine having the 

raw water inlet sucking anti freeze from a can until the 

pump, heat exchanger and manifold are full.  

 

Disconnect the battery and store it in a place free of 

frost and dry and charge it regularly.  

 

Close inlet- and outlet openings with tape.  

 

Protect the generating set against the influences of 

bad weather conditions.  

 

This method of preservation will be sufficient for 6 months. 

Repeat steps 2, 3, and 4, every 6 months. Change oil 

before using the engine again.  

 

 

Содержание Whisper 3.5

Страница 1: ...3 5 3000 RPM Marine diesel generating set 230V 50Hz Digital Diesel Control MASTERVOLT Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel 31 20 3422100 Fax 31 20 6971006 www mastervolt com V5 May...

Страница 2: ...explosion 7 2 1 7 Chemicals 7 2 2 TRANSPORT LIFTING AND STORAGE 8 2 3 THE WHISPER 3 5 8 2 3 1 Features 8 2 3 2 Remote control 8 2 3 3 Documentation 8 2 3 4 Accessories included in the standard delive...

Страница 3: ...21 4 3 2 Putting out of service 21 5 TROUBLE SHOOTING 22 5 1 Alternator electrical faults 22 5 1 1 General 22 5 1 2 Trouble shooting table 22 5 2 Engine faults 23 5 2 1 General 23 5 2 2 Trouble shooti...

Страница 4: ...manual and according to European Community safety regulations During production and prior to delivery all of our generating sets are tested and inspected The functioning of this generating set is subj...

Страница 5: ...rantee conditions Should work take place which is not in accordance with the guidelines instructions and specifications contained in this user s manual and the supplementary installation manual then d...

Страница 6: ...normal circumstances this generating set fulfils EC safety regulations This generating set could be part of an installation or could be used in a way that additional regulations of the EC or other au...

Страница 7: ...ion The Whisper 3 5 generating set does not have any external moving parts like fans and V belts and therefore is very safe Nevertheless take note of the signs on the generating set which show symbols...

Страница 8: ...es While the battery is stored it should be recharged every 12 weeks 2 3 THE WHISPER 3 5 2 3 1 Features This generating set includes a diesel engine which is connected by close coupling to an alternat...

Страница 9: ...n handle 18 Oil filler cap 19 Solenoid fuel valve 20 Electric fuel lift pump 21 Cooling water pump 22 Oil pressure pump 23 Fuel pressure pump 24 Oil pressure switch 25 Oil sump pump 26 Exhaust connect...

Страница 10: ...ine Further technical data on the design of the alternator can be found in drawings and diagrams in this manual 2 5 2 Engine The Whisper 3 5 generating set is based on the Kubota OC60 1 cylinder diese...

Страница 11: ...ional longer 8 wire cable can be connected if the standard length does not suit the required distance Numerous remote control units can be put in parallel by using the connectors on the back of the un...

Страница 12: ...Ah Fuel consumption 0 7 1 4 litre hour load dependent Control Digital Diesel Control including automatic start stop ELECTRICAL SPECIFICATIONS Output voltage 230V 50 Hz alternating current AC single ph...

Страница 13: ...black 1 mm2 DDC oil temperature switch 7 blue 1 mm2 LCP oil temperature switch 7 blue black 1 mm2 DDC exhaust temperature switch 8 blue green 1 mm2 LCP exhaust temperature switch 8 blue rose 1 mm2 DD...

Страница 14: ...INFORMATION 14 May 2006 WHISPER 3 5 EN 2 5 14 Lay out control PCB Fig 7 Lay out control PCB...

Страница 15: ...INFORMATION EN WHISPER 3 5 May 2006 15 2 5 15 Electrical diagram 230 V AC 50 Hz Fig 8 Electrical diagram 230V EARTH AND NEUTRAL CONNECTED...

Страница 16: ...imum load Stopping generator 1 Switch off all electrical devices consumers If the generating set has been running under full load for a longer period do not shut it down abruptly Reduce the electrical...

Страница 17: ...ill cause serious damage to the engine For instance a bent piston rod or a cracked cylinder head In fact water in the cylinder is the main cause for engine damage in pleasure craft Checks once the gen...

Страница 18: ...topping of the generator abruptly after a long period of operation at high load Doing so you avoid unnecessary thermal load to your generating set Act as follows Prior to switching off the generating...

Страница 19: ...r haul In the first 25 hours the engine should receive special attention Long periods of light or no load running in the first 25 hours may lead to cylinder glazing and high oil consumption For the sa...

Страница 20: ...and fill up with fresh oil Start the engine again and have it run for 5 minutes Stop the engine again and pause for a few minutes to let the oil gather in the crankcase Check the level again and add o...

Страница 21: ...erator set runs less than 100 hours a year the oil should be changed yearly 4 3 1 Maintenance schedule Check oil level daily Check water strainer daily Change oil 150 hours Check air vent 150 hours Ch...

Страница 22: ...ual magnetism and flash the alternator refer to special procedures Capacitor loose or broken Check by independent excitation if the problem is in the capacitor or in the windings No output Voltage at...

Страница 23: ...ill up the exhaust system with cooling water because of the water injected exhaust When the water enters the cylinder through the valves this will bring severe damage to the engine When the engine doe...

Страница 24: ...xhaust system is not properly installed refer to paragraph 5 4 3 Contact Mastervolt service department for advice Wrong valve clearance Adjust valve clearance Starter is turning engine smoothly but en...

Страница 25: ...sure and have it repaired by Mastervolt Excessive heat in cooling system thermo switch tripped Lack of cooling water exhaust switch tripped Impeller broken Cooling water blocked Water strainer blocked...

Страница 26: ...can disappear after the generating set being out of service for a long period or suffered a short circuit This can be solved by charging the capacitor flashing independently with a small 9 Volt batte...

Страница 27: ...eptable Therefore a no load setting should be at 3150 RPM 52 5 Hz Under no circumstances should the RPM be under full load below 2940 RPM 49 Hz When no cause can be found for a wrong speed the setting...

Страница 28: ...lifting the set using the lifting eye and removing the capsule downwards 4 The cooler elements are welded to the alternator housing with silver and cannot be disassembled How ever one can take off the...

Страница 29: ...50201251 Pump repair kit A consisting of Shaft 13 Bearings 2 pcs 10 O ring 9 Seals 2 pcs 8 Clips 1 set 11 12 50209010 Pump repair kit B same as repair kit A excluding the shaft 50201220 Oil cooler co...

Страница 30: ...SPARE PARTS LIST 30 May 2006 WHISPER 3 5 EN Fig 18 Waterpump type K...

Страница 31: ...MAINTENANCE LOG EN WHISPER 3 5 May 2006 31 MAINTENANCE LOG first service after 50 hours hour counter remarks next service every 150 hours hour counter...

Страница 32: ...Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel 31 20 3422100 F ax 31 20 6971006 www mastervolt com info mastervolt com...

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