Mastervolt Whisper 3.5 Скачать руководство пользователя страница 4

 
 
 
 
 
INTRODUCTION  

 

 

4

 

May 2006

 / WHISPER 3,5 / EN 

 

1 INTRODUCTION 

 

 

1.1 GENERAL 

 

The Whisper 3,5 Marine Diesel Generating set is 

manufactured and marketed by Mastervolt.  

It is important to read this manual before installing and 

operating the generating set. Both safety and durability 

rely very much on the correct identification, installation and 

a good understanding of ratings, features, design, 

maintenance and operation procedures.  

The information, specifications, illustrations and 

statements contained within this publication are given with 

our best intentions and are believed to be correct at the 

time of going to press.  

Our policy is one of continued development and we re-

serve the right to amend any technical information with-out 

prior notice.  

Whilst every effort is made to ensure the accuracy of the 

particulars contained within this publication neither the 

manufacturer, distributor, or dealer in any circumstances 

shall be held liable for any inaccuracy or the 

consequences thereof. 

 

WARNING 

A warning symbol draws attention to special 

warnings, instructions or procedures which, if 

not strictly observed, may result in damage or 

destruction of equipment, severe personal 

injury or loss of life. 

 

DANGER 

This danger symbol refers to electric danger 

and draws attention to special warnings, 

instructions or procedures which, if not strictly 

observed, may result in electrical shock which 

will result in severe personal injury or loss of 

life. 

 

 

1.2 

SERVICE AND MAINTENANCE  

Regular service and maintenance should be carried out 

according to the directions in this manual. For service and 

maintenance one can appeal to the manufacturer or the 

dealers. 

 

 

1.3 GUARANTEE 

Mastervolt guarantees that this generating set has been 

built according to good workmanship, according to the 

specifications in this manual and according to European 

Community safety regulations.  

 

During production and prior to delivery, all of our 

generating sets are tested and inspected.  

 

The functioning of this generating set is subject to 

guarantee. The period and conditions of this guarantee are 

laid down in the general conditions of delivery as 

registered with the Chamber of Commerce and Industries 

in Amsterdam number 33279951 and are available on 

request. Some aspects of our warranty scheme are given 

here in more detail: The guarantee period is two years, 

limited to 1000 running hours. Warrantee does not cover 

failures that are caused by misuse, neglect or a faulty 

installation.  

 

Example 1. Faulty installation:  

Seawater entering the engine is the most common cause 

of damage to combustion engines in boats. (Both to 

propulsion and generator engines.) The entry of water 

must be avoided under all conditions. Be aware that the 

conditions in blue water sailing can be extreme. Refer to 

the installation manual for instructions but remember these 

are for guidance only as many factors influence the 

installation of a generator. The ultimate responsibility will 

always be with the owner to ensure a safe and compliant 

installation. If in doubt ask!  

 

DAMAGE CAUSED BY THE INGRESS OF 

WATER IS NEVER COVERED BY 

WARRANTEE 

 

Example 2: Misuse: 

Long term running with no load or too little load can cause 

the exhaust to get choked with soot or carbon.  Cleaning 

the exhaust is not covered by warrantee.  

 

Example 3: Neglect 

Sometimes the seal of the raw water pump starts leaking. 

Mostly this begins with a little drip and slowly gets worse. 

Regular visual inspection of the generator is necessary to 

prevent damage to occur from a leaking water pump. 

When one find serious damage after weeks of neglect 

warrantee claims will not be honoured. 

 

Example 4: Neglect  

Whisper generators have an option for an auto start/stop 

mode or interval mode.  

Mastervolt cannot be held responsible for damage caused 

by the unattended running generator. 

 

 

Содержание Whisper 3.5

Страница 1: ...3 5 3000 RPM Marine diesel generating set 230V 50Hz Digital Diesel Control MASTERVOLT Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel 31 20 3422100 Fax 31 20 6971006 www mastervolt com V5 May...

Страница 2: ...explosion 7 2 1 7 Chemicals 7 2 2 TRANSPORT LIFTING AND STORAGE 8 2 3 THE WHISPER 3 5 8 2 3 1 Features 8 2 3 2 Remote control 8 2 3 3 Documentation 8 2 3 4 Accessories included in the standard delive...

Страница 3: ...21 4 3 2 Putting out of service 21 5 TROUBLE SHOOTING 22 5 1 Alternator electrical faults 22 5 1 1 General 22 5 1 2 Trouble shooting table 22 5 2 Engine faults 23 5 2 1 General 23 5 2 2 Trouble shooti...

Страница 4: ...manual and according to European Community safety regulations During production and prior to delivery all of our generating sets are tested and inspected The functioning of this generating set is subj...

Страница 5: ...rantee conditions Should work take place which is not in accordance with the guidelines instructions and specifications contained in this user s manual and the supplementary installation manual then d...

Страница 6: ...normal circumstances this generating set fulfils EC safety regulations This generating set could be part of an installation or could be used in a way that additional regulations of the EC or other au...

Страница 7: ...ion The Whisper 3 5 generating set does not have any external moving parts like fans and V belts and therefore is very safe Nevertheless take note of the signs on the generating set which show symbols...

Страница 8: ...es While the battery is stored it should be recharged every 12 weeks 2 3 THE WHISPER 3 5 2 3 1 Features This generating set includes a diesel engine which is connected by close coupling to an alternat...

Страница 9: ...n handle 18 Oil filler cap 19 Solenoid fuel valve 20 Electric fuel lift pump 21 Cooling water pump 22 Oil pressure pump 23 Fuel pressure pump 24 Oil pressure switch 25 Oil sump pump 26 Exhaust connect...

Страница 10: ...ine Further technical data on the design of the alternator can be found in drawings and diagrams in this manual 2 5 2 Engine The Whisper 3 5 generating set is based on the Kubota OC60 1 cylinder diese...

Страница 11: ...ional longer 8 wire cable can be connected if the standard length does not suit the required distance Numerous remote control units can be put in parallel by using the connectors on the back of the un...

Страница 12: ...Ah Fuel consumption 0 7 1 4 litre hour load dependent Control Digital Diesel Control including automatic start stop ELECTRICAL SPECIFICATIONS Output voltage 230V 50 Hz alternating current AC single ph...

Страница 13: ...black 1 mm2 DDC oil temperature switch 7 blue 1 mm2 LCP oil temperature switch 7 blue black 1 mm2 DDC exhaust temperature switch 8 blue green 1 mm2 LCP exhaust temperature switch 8 blue rose 1 mm2 DD...

Страница 14: ...INFORMATION 14 May 2006 WHISPER 3 5 EN 2 5 14 Lay out control PCB Fig 7 Lay out control PCB...

Страница 15: ...INFORMATION EN WHISPER 3 5 May 2006 15 2 5 15 Electrical diagram 230 V AC 50 Hz Fig 8 Electrical diagram 230V EARTH AND NEUTRAL CONNECTED...

Страница 16: ...imum load Stopping generator 1 Switch off all electrical devices consumers If the generating set has been running under full load for a longer period do not shut it down abruptly Reduce the electrical...

Страница 17: ...ill cause serious damage to the engine For instance a bent piston rod or a cracked cylinder head In fact water in the cylinder is the main cause for engine damage in pleasure craft Checks once the gen...

Страница 18: ...topping of the generator abruptly after a long period of operation at high load Doing so you avoid unnecessary thermal load to your generating set Act as follows Prior to switching off the generating...

Страница 19: ...r haul In the first 25 hours the engine should receive special attention Long periods of light or no load running in the first 25 hours may lead to cylinder glazing and high oil consumption For the sa...

Страница 20: ...and fill up with fresh oil Start the engine again and have it run for 5 minutes Stop the engine again and pause for a few minutes to let the oil gather in the crankcase Check the level again and add o...

Страница 21: ...erator set runs less than 100 hours a year the oil should be changed yearly 4 3 1 Maintenance schedule Check oil level daily Check water strainer daily Change oil 150 hours Check air vent 150 hours Ch...

Страница 22: ...ual magnetism and flash the alternator refer to special procedures Capacitor loose or broken Check by independent excitation if the problem is in the capacitor or in the windings No output Voltage at...

Страница 23: ...ill up the exhaust system with cooling water because of the water injected exhaust When the water enters the cylinder through the valves this will bring severe damage to the engine When the engine doe...

Страница 24: ...xhaust system is not properly installed refer to paragraph 5 4 3 Contact Mastervolt service department for advice Wrong valve clearance Adjust valve clearance Starter is turning engine smoothly but en...

Страница 25: ...sure and have it repaired by Mastervolt Excessive heat in cooling system thermo switch tripped Lack of cooling water exhaust switch tripped Impeller broken Cooling water blocked Water strainer blocked...

Страница 26: ...can disappear after the generating set being out of service for a long period or suffered a short circuit This can be solved by charging the capacitor flashing independently with a small 9 Volt batte...

Страница 27: ...eptable Therefore a no load setting should be at 3150 RPM 52 5 Hz Under no circumstances should the RPM be under full load below 2940 RPM 49 Hz When no cause can be found for a wrong speed the setting...

Страница 28: ...lifting the set using the lifting eye and removing the capsule downwards 4 The cooler elements are welded to the alternator housing with silver and cannot be disassembled How ever one can take off the...

Страница 29: ...50201251 Pump repair kit A consisting of Shaft 13 Bearings 2 pcs 10 O ring 9 Seals 2 pcs 8 Clips 1 set 11 12 50209010 Pump repair kit B same as repair kit A excluding the shaft 50201220 Oil cooler co...

Страница 30: ...SPARE PARTS LIST 30 May 2006 WHISPER 3 5 EN Fig 18 Waterpump type K...

Страница 31: ...MAINTENANCE LOG EN WHISPER 3 5 May 2006 31 MAINTENANCE LOG first service after 50 hours hour counter remarks next service every 150 hours hour counter...

Страница 32: ...Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel 31 20 3422100 F ax 31 20 6971006 www mastervolt com info mastervolt com...

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