Mastervolt Whisper 3.5 Скачать руководство пользователя страница 5

 
 
 
 
 
 

 

INTRODUCTION  

 

EN / WHISPER 3,5 / May 2006

  

5

 

Warranty means that faulty parts are repaired or replaced 

free of charge. If necessary the whole generator unit will 

be exchanged. Labour necessary to complete repairs on 

board a vessel executed by an authorized service 

engineer is covered, but is limited to a reasonable number 

of hours and reasonable rates in relation to the actual 

repair work that has to be done.  

Travel expenses and travel hours are not covered. Also 

not covered is the labour required to take a generator out 

of a boat or for reinstallation. There is no cover for labour 

needed to get access to the generator, for example to 

remove equipment or bulkheads etc.  

Goods to be delivered under warrantee will be invoiced. 

Only after the faulty goods are returned will the invoice be 

credited. Payment in advance may be required or 

guaranteed by credit card. If after the faulty goods are 

returned, it is indicated that the failure was not covered by 

warranty a credit will not be issued. For example if a 

Printed Circuit Board is returned with clear damage 

caused by seawater, warranty will be refused.  

Freight costs to deliver spares by normal mail or carriers is 

covered under warranty. Special services like express 

mail, overnight delivery etc. are not covered. Taxes and  

duties are not covered. For shipments to remote off shore 

areas any additional costs incurred over normal carriage 

will be invoiced to the customer.  

The cost for returning faulty goods is not covered under 

warranty.  

 

Additional agreements could be part of the contract of 

delivery.  

 

If any problem arises which could be subject of guarantee, 

procedures should be followed as described in the 

guarantee certificate, unauthorised repairs could lead to 

further damage and violate the guarantee conditions.  

 

 

Should work take place, which is not in 

accordance with the guidelines, instructions 

and specifications contained in this user’s 

manual and the supplementary installation 

manual, then damage may occur and the 

generating set may not fulfil its specifications. 

In all these cases the guarantee may become 

invalid 

 

 

1.4 LIABILITY 

Mastervolt does not accept responsibility for damage, 

injuries or casualties which are the result of operation of 

the generating set in specific conditions which brings 

dangers which could not be foreseen, or could be avoided 

by additional measures. Mastervolt does not accept 

liability for damage due to use of the generator, possible 

errors in the manuals and the results thereof.  

 

Automatic start/stop  

Mastervolt cannot be held responsible for damage 

caused by the unattended running generator using the 

auto-start/stop mode or interval mode. 

 

 

 

1.5 IDENTIFICATION 

 

Before using this generating set it is very important to 

identify the set correctly. To communicate for service or 

ordering parts it is also essential to correctly identify the 

generating set. Also for the daily operation of the genera-

ting set it is necessary that the operator knows the correct 

specifications.  

 

1.5.1 Nameplate 

 

All required identification data are on the nameplate.  

 

1  The identity of the generating set is given by the 

SERIAL NUMBER.  

When this number is available the manufacturer can 

trace the specifications of the generating set. On the 

nameplate are also some basic features of the set: 

 

 

2 POWER 

The nameplate gives the nominal maximum continues 

load in kVA (= kW) calculated with power factor one. 

When calculating a load one should always take into 

account the power factor or cos phi of this load. The 

Model Whisper 

3,5 

 
Article number 

050900500 

 
Serial number 

 

 

 
Max. power 

3,6 KVA cos phi =0,8 

3 KVA cos phi = 1 

 
Voltage 

230V ± 5% 

 
Frequency 50 

Hz 

 
Current 13A 

 
Phase Single 

phase 

 
Dimensions 

L x W x H 

505x400x500mm 

 
Weight 97 

kg 

Fig 1: Nameplate 

Содержание Whisper 3.5

Страница 1: ...3 5 3000 RPM Marine diesel generating set 230V 50Hz Digital Diesel Control MASTERVOLT Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel 31 20 3422100 Fax 31 20 6971006 www mastervolt com V5 May...

Страница 2: ...explosion 7 2 1 7 Chemicals 7 2 2 TRANSPORT LIFTING AND STORAGE 8 2 3 THE WHISPER 3 5 8 2 3 1 Features 8 2 3 2 Remote control 8 2 3 3 Documentation 8 2 3 4 Accessories included in the standard delive...

Страница 3: ...21 4 3 2 Putting out of service 21 5 TROUBLE SHOOTING 22 5 1 Alternator electrical faults 22 5 1 1 General 22 5 1 2 Trouble shooting table 22 5 2 Engine faults 23 5 2 1 General 23 5 2 2 Trouble shooti...

Страница 4: ...manual and according to European Community safety regulations During production and prior to delivery all of our generating sets are tested and inspected The functioning of this generating set is subj...

Страница 5: ...rantee conditions Should work take place which is not in accordance with the guidelines instructions and specifications contained in this user s manual and the supplementary installation manual then d...

Страница 6: ...normal circumstances this generating set fulfils EC safety regulations This generating set could be part of an installation or could be used in a way that additional regulations of the EC or other au...

Страница 7: ...ion The Whisper 3 5 generating set does not have any external moving parts like fans and V belts and therefore is very safe Nevertheless take note of the signs on the generating set which show symbols...

Страница 8: ...es While the battery is stored it should be recharged every 12 weeks 2 3 THE WHISPER 3 5 2 3 1 Features This generating set includes a diesel engine which is connected by close coupling to an alternat...

Страница 9: ...n handle 18 Oil filler cap 19 Solenoid fuel valve 20 Electric fuel lift pump 21 Cooling water pump 22 Oil pressure pump 23 Fuel pressure pump 24 Oil pressure switch 25 Oil sump pump 26 Exhaust connect...

Страница 10: ...ine Further technical data on the design of the alternator can be found in drawings and diagrams in this manual 2 5 2 Engine The Whisper 3 5 generating set is based on the Kubota OC60 1 cylinder diese...

Страница 11: ...ional longer 8 wire cable can be connected if the standard length does not suit the required distance Numerous remote control units can be put in parallel by using the connectors on the back of the un...

Страница 12: ...Ah Fuel consumption 0 7 1 4 litre hour load dependent Control Digital Diesel Control including automatic start stop ELECTRICAL SPECIFICATIONS Output voltage 230V 50 Hz alternating current AC single ph...

Страница 13: ...black 1 mm2 DDC oil temperature switch 7 blue 1 mm2 LCP oil temperature switch 7 blue black 1 mm2 DDC exhaust temperature switch 8 blue green 1 mm2 LCP exhaust temperature switch 8 blue rose 1 mm2 DD...

Страница 14: ...INFORMATION 14 May 2006 WHISPER 3 5 EN 2 5 14 Lay out control PCB Fig 7 Lay out control PCB...

Страница 15: ...INFORMATION EN WHISPER 3 5 May 2006 15 2 5 15 Electrical diagram 230 V AC 50 Hz Fig 8 Electrical diagram 230V EARTH AND NEUTRAL CONNECTED...

Страница 16: ...imum load Stopping generator 1 Switch off all electrical devices consumers If the generating set has been running under full load for a longer period do not shut it down abruptly Reduce the electrical...

Страница 17: ...ill cause serious damage to the engine For instance a bent piston rod or a cracked cylinder head In fact water in the cylinder is the main cause for engine damage in pleasure craft Checks once the gen...

Страница 18: ...topping of the generator abruptly after a long period of operation at high load Doing so you avoid unnecessary thermal load to your generating set Act as follows Prior to switching off the generating...

Страница 19: ...r haul In the first 25 hours the engine should receive special attention Long periods of light or no load running in the first 25 hours may lead to cylinder glazing and high oil consumption For the sa...

Страница 20: ...and fill up with fresh oil Start the engine again and have it run for 5 minutes Stop the engine again and pause for a few minutes to let the oil gather in the crankcase Check the level again and add o...

Страница 21: ...erator set runs less than 100 hours a year the oil should be changed yearly 4 3 1 Maintenance schedule Check oil level daily Check water strainer daily Change oil 150 hours Check air vent 150 hours Ch...

Страница 22: ...ual magnetism and flash the alternator refer to special procedures Capacitor loose or broken Check by independent excitation if the problem is in the capacitor or in the windings No output Voltage at...

Страница 23: ...ill up the exhaust system with cooling water because of the water injected exhaust When the water enters the cylinder through the valves this will bring severe damage to the engine When the engine doe...

Страница 24: ...xhaust system is not properly installed refer to paragraph 5 4 3 Contact Mastervolt service department for advice Wrong valve clearance Adjust valve clearance Starter is turning engine smoothly but en...

Страница 25: ...sure and have it repaired by Mastervolt Excessive heat in cooling system thermo switch tripped Lack of cooling water exhaust switch tripped Impeller broken Cooling water blocked Water strainer blocked...

Страница 26: ...can disappear after the generating set being out of service for a long period or suffered a short circuit This can be solved by charging the capacitor flashing independently with a small 9 Volt batte...

Страница 27: ...eptable Therefore a no load setting should be at 3150 RPM 52 5 Hz Under no circumstances should the RPM be under full load below 2940 RPM 49 Hz When no cause can be found for a wrong speed the setting...

Страница 28: ...lifting the set using the lifting eye and removing the capsule downwards 4 The cooler elements are welded to the alternator housing with silver and cannot be disassembled How ever one can take off the...

Страница 29: ...50201251 Pump repair kit A consisting of Shaft 13 Bearings 2 pcs 10 O ring 9 Seals 2 pcs 8 Clips 1 set 11 12 50209010 Pump repair kit B same as repair kit A excluding the shaft 50201220 Oil cooler co...

Страница 30: ...SPARE PARTS LIST 30 May 2006 WHISPER 3 5 EN Fig 18 Waterpump type K...

Страница 31: ...MAINTENANCE LOG EN WHISPER 3 5 May 2006 31 MAINTENANCE LOG first service after 50 hours hour counter remarks next service every 150 hours hour counter...

Страница 32: ...Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel 31 20 3422100 F ax 31 20 6971006 www mastervolt com info mastervolt com...

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