
CONTENTS
EN / WHISPER 3,5 / May 2006
3
3
OPERATION .................................................................................................................................................................. 16
3.1
General ............................................................................................................................................................ 16
3.2
Operating Instructions ...................................................................................................................................... 16
3.2.1
Summarised operating instructions (daily use) ................................................................................ 16
3.2.2
Extended operating instructions ...................................................................................................... 16
4
MAINTENANCE ............................................................................................................................................................. 19
4.1
Alternator.......................................................................................................................................................... 19
4.2
Engine .............................................................................................................................................................. 19
4.2.1
Preliminary instructions ................................................................................................................... 19
4.2.2
Bleeding fuel lines ........................................................................................................................... 19
4.2.3
Valve clearance ............................................................................................................................... 19
4.2.4
Replacing fuel filter .......................................................................................................................... 20
4.2.5
Cleaning oil strainer......................................................................................................................... 20
4.3
Regular maintenance ....................................................................................................................................... 20
4.3.1
Maintenance schedule..................................................................................................................... 21
4.3.2
Putting out of service ....................................................................................................................... 21
5
TROUBLE SHOOTING .................................................................................................................................................. 22
5.1
Alternator/ electrical faults ................................................................................................................................ 22
5.1.1
General............................................................................................................................................ 22
5.1.2
Trouble shooting table ..................................................................................................................... 22
5.2
Engine faults..................................................................................................................................................... 23
5.2.1
General............................................................................................................................................ 23
5.2.2
Trouble shooting table ..................................................................................................................... 23
5.2.3
Warnings ......................................................................................................................................... 26
5.2.4
Service address............................................................................................................................... 26
5.3
Special procedures alternator........................................................................................................................... 26
5.3.1
Residual voltage check / excitation procedure ................................................................................ 26
5.3.2
Testing rotary rectifier diodes .......................................................................................................... 26
5.3.3
Winding resistant values.................................................................................................................. 27
5.3.4
Meggering ....................................................................................................................................... 27
5.4
Special procedures engine ............................................................................................................................... 27
5.4.1
Setting the RPM .............................................................................................................................. 27
5.4.2
Tightening torques........................................................................................................................... 27
5.4.3
Measuring exhaust backpressure.................................................................................................... 27
5.4.4
Disassembling instructions .............................................................................................................. 28
6
SPARE PARTS LIST ..................................................................................................................................................... 29
MAINTENANCE LOG ............................................................................................................................................................... 31