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Manu

Flo

 

 

Flow Measurement & Control 
Products 

 

Rev: 04/20-AM 

 

 

 

a division of 

MANU ELECTRONICS 

PTY LTD 

41 Carter Road, Brookvale 
Sydney NSW 2100 Australia

 

Ph:      +61 2 9938 1425, 9905 4324 
Fax:    +61 2 9938 5852 
Web:   www.manuelectronics.com.au 
Email: [email protected]

 

 

ME995-7 / RPFS-P   WATER BATCHING SYSTEM 

 

Congratulations on choosing a 

ManuFlo

 ®

  (Manu Electronics)  preset batch control system. 

You will now join over three thousand satisfied customers worldwide. 

 

Your system comprises: 

 

 

 
 
 

 

Information sheets included: 

1.  ME995 preset Batch Controller  operation and specification. 
2.  Flowmeter operation, recommendations, and specification. 
3.  Plumbing installation guide. 
4.  Electricians wiring diagram. 
5.  Troubleshooting guide 

 
Prior to installation: 

A.  Consider a good viewing and operating position for the ME995 Batch Controller. 

 

B.  Remove  the  detachable  10-pin  plug  from  the  rear  of  the  ManuFlo  controller.  Wire  the  240vac 

supply. Wire the Active/contact drive, Neutral and Earth from the solenoid valve or return from the 
external  contactor  if  driving  a  pump.  If  starting  a  pump,  make  sure  the  contactor  is  of  sufficient 
amperage rating to handle the pump current draw. Consider wiring an override button (N.O. with 
spring  return)  for  manual  batching  or  top  up  of  water,  which  will  be  counted  by  the  controller 
display. See wiring diagram. 

 

C.  Install  the  Rota  Pulse  paddlewheel  sensor  (RPFS-P)  in  a  straight  pipe  section,  with  the  same 

diameter  pipe  as  the  adaptor  tee  section,  with  10x  diameter  before,  and  5x  diameter  after,  the 
sensor with no elbows, reducers, valves or restrictions within this pipe run. Where the sensor is 
housed, the pipe must be full when measuring. 

 

D.  The paddlewheel sensor comes with 5mtr cable. For extended lengths, use shielded cable only. 

 

E.  On pipe sizes over 50mm, consider using an air-assisted solenoid butterfly or angle seat valve, as 

electrically-operated  diaphragm  valves  can  be  very  slow  in  closing  (valves  are  available  from 

ManuFlo

 ®

). Preferably, use a 240vac solenoid coil, as the Manu controller provides 240vac to 

the coil when started. Otherwise, consult 

ManuFlo 

®

 for options. 

 

F.  The ME995 Batch Controller will be factory set to a nominal calibration number corresponding to 

the  pipe  diameter  selected.  However,  a  calibration  check  must  be  performed  on-site  prior  to 
continuous  use,  and  recalibration  may  be  necessary  (for  details  on  calibration,  see  the 
appropriate ME995 Data Sheet). 

 

If unsure on any aspect of installation, call your local supplier or 

ManuFlo 

®

.

 

 

 

 

 

 

Happy batching !!!!!!!!!!!!!!! 

 
 
 

Содержание ManuFlo ME995-7

Страница 1: ...urrent draw Consider wiring an override button N O with spring return for manual batching or top up of water which will be counted by the controller display See wiring diagram C Install the Rota Pulse paddlewheel sensor RPFS P in a straight pipe section with the same diameter pipe as the adaptor tee section with 10x diameter before and 5x diameter after the sensor with no elbows reducers valves or...

Страница 2: ...1 Litre increments up to a maximum 9000 Litres The controller operates from standard 220 260 vac or optional 24vac 110vac or 12 24 VDC voltage supplies Contact output drive is via one or optional two relays or with OC open contact drive to allow control output switching drive of any external voltage Standard controllers are in panel mount form or optionally can be housed in a metal box or IP65 ABS...

Страница 3: ...ected 200L when 190L on LEDs this is 10L more or 5 over 10 190x100 So decrease the calibration value by 5 i e if calibration set to 300 new value is 300 5 300 15 285 Set Calibration U 5 T 8 H 2 4 If the amount collected is less than is shown on the LED display then increase the set calibration value by the same difference e g if collected 180L when 190L on LEDs this is 10L less or 5 under 10 190x1...

Страница 4: ...wo product changeover output drive Allows 2 flowmeter inputs pump drives e g ME995 7 is the standard Batch Controller 240vac powered whereas ME995 7 MC2 is an ME995 7 Batch Controller with a scaled open collector pulse output and a Start Stop Reset PLC commands interface HOUSING ENCLOSURES SHB SHB1 Single enclosure Powder coated metal Single enclosure Powder coated metal Wired with 240vac contacto...

Страница 5: ... N TWIN SHIELDED CABLE at rear of Batch Controller PUMP ME995 WIRING DIAGRAM ACTIVE Optional batch override top up momentary push button switch Standard AC Wiring for Pump and optional Solenoid at rear of Batch Controller ACTIVE Rear ME995 SHIELD 0 v PULSE SHIELDED CABLE CONTACT CONTACT 1 VDC Optionalbatch override top up momentarypush button switch Gate Valve Solenoid Flowmeter VDC 0v Open Contac...

Страница 6: ...tion to larger size pipes is possible depending on pipe wall thickness alternatively the Long Stem LS versions with adaptors are then used With only one moving part and limited intrusion into the pipe and combined with its flow through design the RPFS allows accurate measurement of liquid flows with virtually no head losses Each of the 4 blades of the rotor paddlewheel extends approximately one ce...

Страница 7: ...val of RPFS from Pipe adaptor Fitting Triangular Keyway Type Nipple Adaptor see FIG 6 1 Unscrew the black PVC locking cap anti clockwise 2 Hold the neck of the Tee piece in your left hand grasp the RPFS body with your right hand and turn slowly anti clockwise until the sensor hydraulically raises out of slot then pull upwards out of the socket never by the cable When returning the sensor to nipple...

Страница 8: ...talled in a horizontal inclined or vertical pipe position Note If mounted in horizontal or inclined pipe make sure insertion position of sensor is at top or 45 from top not on the underside Selection of pipe diameter For best results use the table below Pipe size Flowrange Litres min Pulses Litre mm Min Max approx 1 2 20 13 160 116 25 20 250 75 32 30 410 46 40 50 640 30 50 90 1000 20 63 132 1580 1...

Страница 9: ... SC140 LS 150 mm PVC150SC LS SCP150 LS SC160 LS 160 mm SCPE160 LS SC160 LS 200 mm PVC200SC LS SCP200 LS SC200 LS 225 mm SCPE225 LS SC225 LS 250 mm SCP250 LS SC250 LS 280 mm SC280 LS 300 mm PVC300SC LS SCPE300 LS SC315 LS 315 mm SC315 LS 500 mm Galvanised iron threaded ends BSP female 2000 kPa Note 25mm can be supplied with straight pipe sections already fitted Part GAL25 T2 PVC T piece Class 18 Ca...

Страница 10: ...RPFS and ME995 Wiring and Plumbing Diagrams c 2004 Manu Electronics Pty Ltd 1 ...

Страница 11: ...RPFS and ME995 Wiring and Plumbing Diagrams c 2004 Manu Electronics Pty Ltd 2 ...

Страница 12: ...RPFS and ME995 Wiring and Plumbing Diagrams c 2004 Manu Electronics Pty Ltd 3 ...

Страница 13: ... past batch select Faulty solenoid valve not closing service solenoid valve check air pressure or water does not stop properly insufficient air pressure Wet loads more water Paddlewheel bushes worn Check paddlewheel collected than indicated Wheel dirty flowing over range Replace with new paddlewheel recalibrate Dry loads less water Requires recalibration test Set new calibration figure rear switch...

Страница 14: ...c minimum flowrate required If flow drops below 1 5 Litres sec the pulse fail will activate The equation is Pulse fail frequency Hz Pulses Litre x minimum flowrate of pipe diameter in Litres sec The flowrate frequency Hz minimum setting can be adjusted by soldering a capacitor in parallel with the standard capacitor found on the PCB See Table 2 and diagram below for values and location on the PCB ...

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