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MAGNUMZC MANUAL – April 2006

PAGE  - -

21

ZC-35 Top Grill Extension

Installation Guidelines

Brick

Optional Grill
Extension

Original
Upper Grill
Location

When you are using brick on the face of the Magnum ZC you can do one of two options.
1.

Leave the upper grill in its present location and leave a opening in the brick face the size of
the grill to allow proper air flow or

2.

Install the optional ZC-35 Grill extension in the brick.

To install the ZC-35 take the upper grill out of the unit by lifting straight up and pulling the grill
toward you.
As you build your brick face up the level of the grill opening place the grill extension in the
brick face and complete your brick face install.  Make sure to leave openings in the brick for the
pins on the upper grill.  You will have to be able to lift the grill up and place it into the lower
holes in the ZC-35 extension and then lower the grill into place.
Make sure to have the ZC-35 grill extension in line with the original grill opening so that the air-
flow will not be restricted.
Seal the area around the grill opening so that hot air does not go up between the unit and the
brick face.

Содержание ZC

Страница 1: ...nent manufactured home is determined by local building authorities AMERICAN ENERGY SYSTEMS INC 150 Michigan Street N E HUTCHINSON MINNESOTA 55350 320 587 6565 PHONE 320 587 8872 FAX technical magnumheat com www magnumheat com rev date 04 06 PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF YOUR MAGNUM ZC FIREPLACE FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE BODIL...

Страница 2: ...l give you step by step instructions for proper installation operation and maintenance Sincerely Mike Mike Haefner Owner American Energy Systems Inc ü READ THE OPERATIONS SECTION OF THIS MANUAL BEFORE OPERATING YOUR UNIT ü Always unplug the power of the unit before attempting service work ü DO NOT connect the unit to a chimney serving another appliance ü Chimney size 7 or 8 inch listed type 2100 H...

Страница 3: ...T 10 GLASS CARE CLEANING 11 GASKET REPLACEMENT 11 INSTALLATION OPERATING INSTRUCTIONS PARTS REQUIRED 12 OPTIONAL PARTS 12 REPLACEMENT PARTS 12 LOCATING YOUR MAGNUM ZC 13 OUTSIDE AIR REQUIREMENTS 13 MAGNUM ZC VENTING 14 HEARTH EXTENSION REQUIREMENTS FLOOR PROTECTION 15 16 FRAMING FACING MANTEL 17 18 19 UPPER GRILL EXTENSION INSTALLATION OPTIONAL 20 EXPANDED METAL FACE KIT INSTALLATION FOR BRICK OR ...

Страница 4: ...f the chimney is creosoted FIRST FIRES Labels which may have been applied to the glass are easily removed before the fireplace is started The first 5 or 6 fires should be small fires of short duration about 30 60 minutes The first fire should be especially short This will help cure dry the refractory bricks and paint The first fires may produce slight smoking and smell due to curing of the paint a...

Страница 5: ...ning the MAGNUM ZC and must not be done for long periods of time Use caution when firing with the damper control wide open Only burn hard cordwood in this manner Never burn scrap wood or softwood in this manner Damage to the firebox or chimney fires could occur Do not overfill with wood in an attempt to prolong reloading time Too much wood may cause an over fire condition damaging the fireplace Ne...

Страница 6: ...l appear to cease after 4 to 6 hours a bed of hot coals will continue to burn and produce heat These coals will remain hot throughout the night and will facilitate re lighting the fire the next morning This method of operation will accelerate creosote accumulation in the chimney Therefore it will be necessary to inspect and clean the chimney more frequently ...

Страница 7: ...es to smoke it is probably due to one or more of the following reasons 1 THE DOORS ARE PARTIALLY OPEN ü Open both doors fully when opening them 2 NOT ENOUGH REPLACEMENT AIR HOUSE DEPRESSURIZATION ü As the fire burns air goes up the chimney This air must be replaced through leakage into the house or through the outside air duct if installed When operating the MAGNUM ZC the outside air supply should...

Страница 8: ...oke to be drawn into the room Doors must be fully open or fully closed ü Do not burn wood in the area in front of the log guard or a log grate if used ü Do not abuse the unit by over firing or by burning paper cardboard or construction material such as pressed wood plywood or lumber ü Do not allow the wood to smolder or burn without flame since this will produce excessive creosote and cause the gl...

Страница 9: ...e chimney system every month or two From this you will learn how often it will be necessary to clean your chimney ü Have your chimney cleaned by a qualified chimney sweep If you wish to clean it yourself we recommend using a stiff plastic or non metallic brush If a metal brush is used its size should be slightly smaller than the flue to avoid damaging the chimney Do not use a brush that will scrat...

Страница 10: ...uch as WD 40 at least once a year To adjust the tightness of the door latch follow the instructions listed below If the doors are out of alignment you will have to take the doors off of the hinges and tap the hinges in or out to align the doors straight with each other Be sure to place the door pin in the hinge hole before tapping on the hinge to keep the hole from becoming out of round FIREPLACE ...

Страница 11: ...REPLACEMENT To remove the glass take the door off of the frame by opening the door and lifting the cast iron door up off of the hinges Make sure that the door is cool before taking off of the unit Move the door back and forth as you lift The hinge pins are snug Lay the door on a newspaper or cloth to keep the soot and dirt from getting on the floor Next using a Phillips 2 screwdriver loosen the fo...

Страница 12: ...hold glass cleaners will not clean creosote Do not use abrasives such as steel pads steel wool or oven cleaner as they will scratch the glass TIP Amway brand cream glass cleaner works great GASKET REPLACEMENT Remove the doors from the unit and lay them gasket side up on a clean soft surface To replace the gasket first remove the entire old gasket and gasket cement Make sure that the surface is tot...

Страница 13: ...t to exit the unit If you are using remote ducting you must have a minimum of 100 square inches of open area in the front heat outlet of the unit The MAGNUM ZC is not tested for use with a masonry chimney or with a chimney liner REPLACEMENT PARTS ü R 102 Arched Ceramic 1400 Degree Replacement Glass Specify left or right ü R 105 per door Thermo Tape Gasketing for glass seal ü R 106 per door Thermo ...

Страница 14: ... is not done there will be excessive cold air transfer into the home OUTSIDE AIR REQUIREMENTS During operation the fireplace requires air for combustion and will draw air out of the house It may starve other fuel burning appliances such as gas or oil furnaces As well exhaust fans and fan driven appliances may compete for air causing a negative pressure in the house and resulting in smoke entering ...

Страница 15: ...MAGNUMZC MANUAL April 2006 PAGE 15 MAGNUM ZC VENTING FOR OPENINGS ON TOP OF UNIT 11 875 21 00 20 50 41 00 8 Dia Chimney Outlet Front of unit ...

Страница 16: ...he MAGNUM ZC is certified for use with either of the following installations ü When installing the MAGNUM ZC and the hearth extension directly on a combustible floor it is REQUIRED that the hearth extension have an R value of 2 2 3 8 rock board or mineral wool board OR ü If installing on a raised base or raised hearth a z shaped piece of metal is used to join the underside of the fireplace to the ...

Страница 17: ... proposed alternate floor protector Use the formula in step a to convert values not expressed as R For multiple layers add R values of each layer to determine overall R value c If the overall R value of the system is greater than the R value of the specified floor protector the alternate is acceptable EXAMPLE The specified floor protector should be inch thick material with a K value of 84 The prop...

Страница 18: ...tible facing is to be used position the studs back from the front edge of the fireplace and space the thickness of the facing material in order that the facing can be installed flush with the fireplace facing Combustible materials must not touch the unit ü Frame headers between the vertical studs only as follows ü Place 2 X 3 50 X 75 mm or 2 X 4 50 X 100 mm headers SEE FIGURE 8 between the studs o...

Страница 19: ...MAGNUMZC MANUAL April 2006 PAGE 19 FRAMING FACING MANTEL CON T 36 22 41 7 49 47 37 2 x3 or 2 x4 FIGURE 8 ...

Страница 20: ... brick stone or ceramic tile may project in front of and onto the fireplace facing as long as proper facing attaching materials are used SEE FIGURE 12 ü Do not block the upper grill at the fireplace front with facing material MANTEL The mantel must be installed at least 58 1450 mm no ducting or 53 1325mm both ducts above the base of the fireplace and at least 6 152 mm away from any hot air outlet ...

Страница 21: ...ll out of the unit by lifting straight up and pulling the grill toward you As you build your brick face up the level of the grill opening place the grill extension in the brick face and complete your brick face install Make sure to leave openings in the brick for the pins on the upper grill You will have to be able to lift the grill up and place it into the lower holes in the ZC 35 extension and t...

Страница 22: ...ansion room for the mesh to move 1 32 is sufficient 4 Either wood screws or nails not provided can be used to fasten the mesh to the wood studs on the left and right sides of the unit these should be tight 5 Follow the same procedure for the top panel 6 Make sure that the grill opening is aligned parralel and straight with the unit WARNING Wear gloves when handling installing the Mesh Kit The edge...

Страница 23: ...he two U bolts that hold the damper plate in Note the location and direction of the damper rod handle It should be facing upward when the damper is open 2 Slide the damper rod through the face toward the front of the unit approximately 2 2 This will move the rod out far enough to accommodate the thickness of the brick that goes on the face of the unit Be careful not to move the rod too far There h...

Страница 24: ... diameter 2100 degree insulated or air cooled ü The maximum chimney height supported by the fireplace is 10 3 m If additional height is required use a roof support at 30 9 m interval ü The chimney must extend at least 3 915 mm above its point of contact with the roof and at least 2 610 mm higher than any wall roof or building within 10 3000 mm of it SEE FIGURE 18 ü If the chimney extends higher th...

Страница 25: ...he anchor plate to the unit place a thick bead of high temperature caulking underneath the anchor plate base SEE FIGURE 19 This needs to be able to take temperatures in excess off 1 000 degrees You may also use a high temperature gasket such as round stove gasket material This would also be glued into place with high temperature cement 3 MINIMUM 10 2 MINIMUM FIGURE 18 2 CLEARANCE NOTE THE TESTING ...

Страница 26: ...ews ü When positioning the first section of Type HT chimney on the anchor plate make sure that the pipe matches properly with the anchor plate and fasten into place using zip screws to hold the two parts together It is best to seal the entire area with high temperature cement to assure that all connections are sealed TABS ZIP SCREWS CAULK HIGH TEMPERATURE CAULK ANCHOR PLATE FIGURE 19 ...

Страница 27: ...ND THE CHIMNEY OR FIREPLACE INSULATION PLACED ON OR AROUND THE FIREPLACE OR CHIMNEY MAY CAUSE ADJACENT WOOD TO OVERHEAT AND CATCH ON FIRE FIGURE 20 RAIN CAP STORM COLLAR ROOF FLASHING ATTIC RADIATION SHIELD OUTSIDE FRESH AIR DUCT HEARTH 58 minimum w o duct 53 minimum w duct WOOD MANTLE 8 minimum CEILING ...

Страница 28: ...MAGNUMZC MANUAL April 2006 PAGE 28 INSULATED CHASE CONSTRUCTION FIGURE 21 Air Vapor Barrier Insulation ...

Страница 29: ...back the insulation and the plastic cover exposing the flexible duct Place the flexible duct over the register tube and over the fireplaces outside air connector 4 elbow located inside the bottom of the fireplace SEE FIGURE 23 Using aluminum tape wrap the joint between the flexible duct and the air inlets Carefully push the insulation and on the outside register SEE FIGURE 22 pull the plastic cove...

Страница 30: ...on washers do not fall off of the legs of the fan housing 3 Route the cord along the bottom of the fireplace to the front right corner by the electrical junction 4 Mount the 2 X 4 junction box in the front right corner of the inside cabinet where the electrical knockout plug is located The insulation between the inside and outside knockout has to be cut out 5 Loosen the wire cord retainer on the o...

Страница 31: ...tek screws making sure that you do not over tighten the screw and strip it 6 Make sure that the two wires coming from the Thermo Censor are not binding against the side of the unit Route the wires so that they do not touch the firebox of the unit 7 Attach the Romex connector to the side of the electrical junction box and route the two wires from the Thermo Censor through the connector Attach the w...

Страница 32: ... to make sure that the silicone is set before letting go of the gold grill slat If the kit slides while curing it will be crooked Place a small amount of red silicone app 1 8 dia in 4 four spots toward the front edge of the existing black grill slat see drawing It is best to do one grill slat at a time so that the silicone does not get on everything Install the gold grill slat with the back edge r...

Страница 33: ...s noted in FRAMING Mantel 58 from the base of the unit if not using remote ducts 53 from the base of the unit if using remote ducts Hot Air Duct 2 50 mm except at register frame as determined by the integral spaces Hole size is 10 X 10 Grill Frame 10 275 mm X 10 10 275 mm Hot Air Grill 8 to an adjacent ceiling or mantel Outside Air Duct 0 Note A wall perpendicular to the fireplace front must be at...

Страница 34: ...rtation or installation reasons you may refer to the diagrams below for proper installation ü The best way to install the firebrick is to install the side firebrick first three on each side then the back five and finally the bottom five in the back and three in the front ü Then install the upper firebrick baffle plate and place the five firebricks in the holder FIGURE 32 FIGURE 33 ...

Страница 35: ... not high enough ü Open outside air control ü Check for blockage in the piping and the vent on the outside of the house ü Use only well seasoned wood ü For the first 30 45 minutes have the damper control full open When the fire is burning clean adjust the damper 2 3 to full closed ü Check with your installer to make sure that the Chimney is working properly and at the right height TROUBLE SHOOTING...

Страница 36: ...an Chimney System ü Make sure that the installation was done properly and the chase way was insulated PROBLEMS CAUSES SOLUTIONS Glass gets dirty fast Wet wood Not enough combustion air Chimney not high enough Depressurization in the home ü Use only well seasoned wood ü Open combustion air control ü Check the chimney system ü Open a window correct problem Unit won t generate heat Wood is not well s...

Страница 37: ...eight prepaid to the nearest MAGNUM dealer or if you require additional information regarding performance under this warranty you may contact American Energy Systems Inc at the address listed below MAGNUM fireplaces have been designed for use with wood only American Energy Systems Inc will not warrant performance of unit with manufactured or pressed logs Discoloration and distortion of the inner f...

Страница 38: ...en the doors are delivered to dealers they are checked for scratches Doors will NOT be warranted for scratches caused by the consumer American Energy Systems Inc will re plate scratched doors at cost for the customer as a service to them 3 Plated cast iron doors are NOT warranted for discoloration of plating due to overheating abuse or cleaners used to clean glass 4 Proper cleaning materials must ...

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