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Table of Contents

Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07

Service Information .....................................................................................................1

Radio Controlled Crane Safety............................................................................... 2-8

General System Information.......................................................................................9

Installation ............................................................................................................ 10-12

Operation ....................................................... See Appropriate Transmitter Manual

Wiring ................................................................................................................... 14-39

Programming........................................................................................................ 40-53

Servicing................................................................................................................ 53-57

Spare Parts .................................................................................................................58

Содержание Telemotive TR12 inteleSmart

Страница 2: ...eceiver Instruction Manual 03 01 07 Service Information 1 Radio Controlled Crane Safety 2 8 General System Information 9 Installation 10 12 Operation See Appropriate Transmitter Manual Wiring 14 39 Pr...

Страница 3: ...ving precise undeterred and safe control of your material If your product ever needs modification or service please contact one of our representatives at the following locations U S Service Informatio...

Страница 4: ...ution highlights an essential operating or maintenance procedure practice etc which if not strictly observed could result in damage to or destruction of equipment or loss of functional effectiveness C...

Страница 5: ...ransmitter Refer to section titled Section 2 9 Boarding The Crane for specific safety rules 2 3 Persons Authorized To Operate Radio Controlled Cranes Only properly trained persons designated by manage...

Страница 6: ...secure storage space and only removed from the storage space after the current transmitter in use has been turned OFF taken out of the service area and secured Before putting the transmitter in servic...

Страница 7: ...e crane operator should stop the crane and clear the area before proceeding Runway stops or other cranes should never be bumped into When moving the crane the crane operator should be sure that the ho...

Страница 8: ...r effort and thoroughly instructed to what their operations are limited to and informed they will be notified when repairs are completed If any hazard involving the repairperson exists when there is a...

Страница 9: ...f fluid oil or grease leaks Condition of rail sweeps Walkways required handrails and ladders are in place sturdy and not loose Protective guards are in place for all moving parts Alignment of bridge s...

Страница 10: ...harging For those transmitters equipped with battery chargers please familiarize all users with the instructions of the charger before attempting to use Use only Telemotive approved chargers for the a...

Страница 11: ...data rate baud Once the packet is sent the transmitter will turn OFF This allows for other transmitters to time share the same frequency when a transmitter has turned OFF The TMS system software dete...

Страница 12: ...d use appropriate shock mounts 4 3 Antenna Mounting Considerations It is best to mount the antenna so that it is visible to the operator Usually this is accomplished by mounting the antenna under the...

Страница 13: ...GE CURRENT THAT CAN AFFECT SOME HIGH IMPEDANCE CIRCUITS WHEN CONNECTING OUTPUT RELAYS TO DRIVES IT MAY BE REQUIRED TO REMOVE THE MOV TO PREVENT THE LEAKAGE CURRENT THROUGH THE MOV FROM HOLDING IN THE...

Страница 14: ...E 8 Wait 10 seconds and turn the transmitter ON Check to see if the red LEDs DS30 and DS32 are now ON At this point the MR relay is disabled the functions of the transmitter can be checked by noting t...

Страница 15: ...Telemotive TR12 inteleSmart Receiver Instruction Manual 03 01 07 13 Section 5 See Appropriate Transmitter Manual...

Страница 16: ...e on all the output relays to protect the relays from power surges MOV s allow a small leakage current that can affect some high impedance circuits When connecting output relays to drives it may be re...

Страница 17: ...ols ON OFF Low Battery Indicators E STOP Motor 1 Dir 1 Dir 2 Motor 2 Dir 1 Dir 2 Motor 3 Dir 1 Dir 2 AUX 1 AUX 2 AUX 3 AUX 4 AUX 5 AUX 6 Auxiliary Controls E STOP Motor 1 Dir 1 Dir 2 Motor 2 Dir 1 Dir...

Страница 18: ...Section 6 Wiring continued Telemotive TR12 inteleSmart Receiver Instruction Manual 03 01 07 16 Wiring for Internal Transfer Switch using Optional Pigtail...

Страница 19: ...Section 6 Wiring continued Telemotive TR12 inteleSmart Receiver Instruction Manual 03 01 07 17 Wiring for External Transfer Switch using Optional Pigtail...

Страница 20: ...J7 4 J7 2 J6 6 J6 4 J6 2 RETURN MLC C12 C11 C10 C9 C8 C7 C6 C5 C4 C3 C2 C1 J10 8 J10 7 J10 6 J10 5 J10 4 J10 3 J10 2 J10 1 J9 6 J9 5 J9 4 J9 3 J9 2 J9 1 J8 6 J8 5 J8 4 J8 3 J8 2 J8 1 J7 6 J7 5 J7 4 J...

Страница 21: ...uency o In the Receiver Programmer screen select under System 12 output 1 speed o In the Set Status Words screen set RX and TX Status Word Switches S1 to S4 as shown below X s are normally OFF 0 but m...

Страница 22: ...1 J8 5 J8 3 J8 1 J7 5 J7 3 J7 1 J6 5 J6 3 J6 1 J10 3 J9 6 J9 4 J9 2 J8 6 J8 4 J8 2 J7 6 J7 4 J7 2 J6 6 J6 4 J6 2 HOT RETURN K13 K12 K11 K10 K9 K8 K7 K6 K5 K4 K3 K2 K1 MLC C12 C11 C10 C9 C8 C7 C6 C5 C4...

Страница 23: ...are normally OFF 0 but may be turned ON 1 to enable additional features detailed in Section 7 11 Status Word Programming In the transmitter 2 Speed telePilot and telePendant use the PDA Transmitter Pr...

Страница 24: ...2 Receiver Panel J10 2 J9 5 J9 3 J9 1 J8 5 J8 3 J8 1 J7 5 J7 3 J7 1 J6 5 J6 3 J6 1 J10 3 J9 6 J9 4 J9 2 J8 6 J8 4 J8 2 J7 6 J7 4 J7 2 J6 6 J6 4 J6 2 HOT RETURN K13 K12 K11 K10 K9 K8 K7 K6 K5 K4 K3 K2...

Страница 25: ...atus Words screen set RX and TX Status Word Switches S1 to S4 as shown below X s are normally OFF 0 but may be turned ON 1 to enable additional features detailed in Section 7 11 Status Word Programmin...

Страница 26: ...r Panel J10 2 J9 5 J9 3 J9 1 J8 5 J8 3 J8 1 J7 5 J7 3 J7 1 J6 5 J6 3 J6 1 J10 3 J9 6 J9 4 J9 2 J8 6 J8 4 J8 2 J7 6 J7 4 J7 2 J6 6 J6 4 J6 2 HOT RETURN K13 K12 K11 K10 K9 K8 K7 K6 K5 K4 K3 K2 K1 MLC C1...

Страница 27: ...s screen set RX and TX Status Word Switches S1 to S4 as shown below X s are normally OFF 0 but may be turned ON 1 to enable additional features detailed in Section 7 11 Status Word Programming In the...

Страница 28: ...3 DIR 2 Receiver Panel J10 2 J9 5 J9 3 J9 1 J8 5 J8 3 J8 1 J7 5 J7 3 J7 1 J6 5 J6 3 J6 1 J10 3 J9 6 J9 4 J9 2 J8 6 J8 4 J8 2 J7 6 J7 4 J7 2 J6 6 J6 4 J6 2 HOT RETURN K13 K12 K11 K10 K9 K8 K7 K6 K5 K4...

Страница 29: ...t Status Words screen set RX and TX Status Word Switches S1 to S4 as shown below X s are normally OFF 0 but may be turned ON 1 to enable additional features detailed in Section 7 11 Status Word Progra...

Страница 30: ...PD BRIDGE DIR 2 Receiver Panel J10 2 J9 5 J9 3 J9 1 J8 5 J8 3 J8 1 J7 5 J7 3 J7 1 J6 5 J6 3 J6 1 J10 3 J9 6 J9 4 J9 2 J8 6 J8 4 J8 2 J7 6 J7 4 J7 2 J6 6 J6 4 J6 2 HOT RETURN K13 K12 K11 K10 K9 K8 K7 K...

Страница 31: ...as shown below X s are normally OFF 0 but may be turned ON 1 to enable additional features detailed in Section 7 11 Status Word Programming In the transmitter 2 Speed telePilot and telePendant use the...

Страница 32: ...M3 DIR 2 RETURN Receiver Panel J10 2 J9 5 J9 3 J9 1 J8 5 J8 3 J8 1 J7 5 J7 3 J7 1 J6 5 J6 3 J6 1 J10 3 J9 6 J9 4 J9 2 J8 6 J8 4 J8 2 J7 6 J7 4 J7 2 J6 6 J6 4 J6 2 HOT K13 K12 K11 K10 K9 K8 K7 K6 K5 K4...

Страница 33: ...S4 as shown below X s are normally OFF 0 but may be turned ON 1 to enable additional features detailed in Section 7 11 Status Word Programming In the transmitter 2 Speed telePilot and telePendant use...

Страница 34: ...SPD M3 DIR 2 Receiver Panel J10 2 J9 5 J9 3 J9 1 J8 5 J8 3 J8 1 J7 5 J7 3 J7 1 J6 5 J6 3 J6 1 J10 3 J9 6 J9 4 J9 2 J8 6 J8 4 J8 2 J7 6 J7 4 J7 2 J6 6 J6 4 J6 2 HOT RETURN K13 K12 K11 K10 K9 K8 K7 K6...

Страница 35: ...to S4 as shown below X s are normally OFF 0 but may be turned ON 1 to enable additional features detailed in Section 7 11 Status Word Programming In the transmitter 2 Speed telePilot and telePendant...

Страница 36: ...R 2 J10 2 J9 5 J9 3 J9 1 J8 5 J8 3 J8 1 J7 5 J7 3 J7 1 J6 5 J6 3 J6 1 J10 3 J9 6 J9 4 J9 2 J8 6 J8 4 J8 2 J7 6 J7 4 J7 2 J6 6 J6 4 J6 2 HOT RETURN K13 K12 K11 K10 K9 K8 K7 K6 K5 K4 K3 K2 K1 MLC C12 C1...

Страница 37: ...7 11 Status Word Programming In the transmitter 2 Speed telePilot and telePendant use the PDA Transmitter Programmer to o Set Receiver access code and Frequency Must be same as receiver o Select unde...

Страница 38: ...J9 3 J9 1 J8 5 J8 3 J8 1 J7 5 J7 3 J7 1 J6 5 J6 3 J6 1 J10 3 J9 6 J9 4 J9 2 J8 6 J8 4 J8 2 J7 6 J7 4 J7 2 J6 6 J6 4 J6 2 HOT RETURN K13 K12 K11 K10 K9 K8 K7 K6 K5 K4 K3 K2 K1 Note Jumper JU1 Receiver...

Страница 39: ...lly OFF 0 but may be turned ON 1 to enable additional features detailed in Section 7 11 Status Word Programming In the transmitter 2 Speed telePilot and telePendant use the PDA Transmitter Programmer...

Страница 40: ...Layout The outputs match the button labels as defined in 3 Speed pendant shown below Receiver Panel J10 2 J9 5 J9 3 J9 1 J8 5 J8 3 J8 1 J7 5 J7 3 J7 1 J6 5 J6 3 J6 1 J10 3 J9 6 J9 4 J9 2 J8 6 J8 4 J8...

Страница 41: ...Words screen set RX and TX Status Word Switches S1 to S4 as shown below X s are normally OFF 0 but may be turned ON 1 to enable additional features detailed in Section 7 11 Status Word Programming In...

Страница 42: ...cts using Palm OS 4 X or lower can be used to run the programming software If unsure if your PDA will work or for a recommended product contact Telemotive The software for the PDA is available on a di...

Страница 43: ...aved using the menu under the word Record This menu allows you to create new files open existing files delete files save files and rename existing files See Figure 7 3 Settings Menu 7 5 Saving Setting...

Страница 44: ...e configurations 2 Speed Standard See Section 6 Wiring Table 2 A Transmitter Tx button position Hoist Trolley Bridge See Figure 6 2 Tx Output Controls Receiver time out time 15 Minutes Latching Aux re...

Страница 45: ...ext pages Section 7 11 Status Word Programming Not used 1 0 1 0 Group Code enable ON OFF Time Out disable ON OFF Active ESTOP ON OFF 2 Speed 1 Speed Select Group Code A2 Group Code A1 Group Code A0 Au...

Страница 46: ...0 0 1 6 1 0 1 7 0 1 1 8 1 1 1 Group Code Programming Step 1 Go to the Set Status Word screen by tapping the box marked Status on the main Receiver Programmer screen Turn RX Status Word switch S1 posi...

Страница 47: ...the Rx Status Word switch S1 position 7 OFF 0 for the receiver to have a 15 minute time out Turn the Rx Status Word switch S1 position 7 ON 1 for the receiver to have no time out timer 7 11 6 Rx Stat...

Страница 48: ...d TRANSMITTER SWITCH SETTINGS for that table 7 11 11 Tx Status Word S4 1 4 5 Motor Aux Normally OFF Definition For any receiver configuration greater than 3 motor this switch S4 1 must be turned ON 1...

Страница 49: ...Tx Status switches S3 5 through 8 Programming Turn Tx Status Word switch S4 position 7 ON 1 and transmitter will generate the same crane configuration on this receiver as it does on the other crane R...

Страница 50: ...d into the receiver following the procedure for loading in Section 7 10 however only use the menu item Send App Table instead of Send Settings The Comm Menu will also let you read the current mapping...

Страница 51: ...output mapping screens shown of the Motor Table and the Auxiliary Table J8 6 J8 5 J8 4 J8 3 J8 2 J8 1 J7 6 J7 5 J7 4 J7 3 J7 2 J7 1 J6 6 J6 5 J6 4 J6 3 J6 2 J6 1 J5 6 J5 5 J5 4 J5 3 J5 2 J5 1 Receiver...

Страница 52: ...Section 7 Programming continued Telemotive TR12 inteleSmart Receiver Instruction Manual 03 01 07 50 This page intentionally blank...

Страница 53: ...SYSTEMS IN ANY LOCATION SHOULD EVER HAVE THE SAME ACCESS CODES INDEPENDENT OF FREQUENCY TWO OPERATIONAL TRANSMITTERS WITH THE SAME ACCESS CODES OPERATING AT THE SAME TIME IS A DEFINITE SAFETY HAZARD...

Страница 54: ...frequency of the unit can be checked either with or without the PDA by checking the channel count to verify that the RF Receiver is programmed to the desired channel Channel and Frequency Designations...

Страница 55: ...at channel This feature can be helpful in identifying the best frequency for your Telemotive System If your transmitter is off and the signal indicator shows a number consider moving the system to ano...

Страница 56: ...5V EPROM K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 K11 K12 SW2 MR ON ON SW1 Relays GND N 120V 1 RF Receiver ON Indicator RF Receiver Board JU1 Move shorting plug to jumper pins B to C for Alarm after E STOP to...

Страница 57: ...supply fuses and if power is applied to the receiver DS4 Yellow Monitors data synchronization Flashes when a properly formatted data signal is received from the transmitter This LED will flash rapidly...

Страница 58: ...nitors the watchdog timer Normally OFF The LED will illuminate momentarily when power is applied to or removed from the system If the LED is continuously flashing or ON the computer is not working pro...

Страница 59: ...Master Control Relay MCR relay LED will be ON when the MCR relay has been enabled by an ON command received from the Transmitter Unit LED will extinguish when an OFF command has been transmitted an E...

Страница 60: ...G BRACKET TOP SIDE LEFT MP18005 1 RF RECEIVER MODULE MOUNTING BRACKET TOP SIDE RIGHT H906 0 RF RECEIVER MODULE MOUNTING BRACKET SCREW 2 AN100 1 ANTENNA CONNECTOR PLUG IN TS1060 3 3 POSITION TS1060 8 8...

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