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TER Ceska

Flex EX 4, Flex EX 6

Instruction manual

 3. Radio Controlled Safety

 3.1. CRITICAL INSTALLATION CONSIDERATIONS

WARNING

PRIOR TO INSTALLATION AND OPERATION OF THIS EQUIPMENT, READ, DEVELOP AND UNDERSTANDING OF

THE CONTENTS OF THIS MANUAL AND THE OPERATION MANUAL OF THE EQUIPMENT OR DEVICE TO WHICH
THIS EQUIPMENT WILL BE INTERFACED. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS

INJURY OR DEATH AND DAMAGE TO EQUIPMENT.
ALL  EQUIPMENT   MUST   HAVE   A   MAINLINE   CONTACTOR  INSTALLED  AND  ALL  TRACKED  CRANES,  HOISTS,
LIFTING DEVICES AND SIMILAR EQUIPMENT MUST HAVE A BRAKE INSTALLED. FAILURE TO FOLLOW THIS

WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT.
AN   AUDIBLE   AND/OR   VISUAL   WARNING   MEANS   MUST   BE   PROVIDED   ON   ALL   REMOTE   CONTROLLED

EQUIPMENT   AS   REQUIRED   BY   CODE,   REGULATION,   OR   INDUSTRY   STANDARD.   THESE   AUDIBLE   AND/OR
VISUAL WARNING DEVICES MUST MEET ALL GOVERNMENTAL REQUIREMENTS. FAILURE TO FOLLOW THIS
WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT.
FOLLOW YOUR LOCAL LOCKOUT TAGOUT PROCEDURE BEFORE MAINTAINING ANY REMOTE CONTROLLED
EQUIPMENT.   ALWAYS   REMOVE   ALL   ELECTRICAL   POWER   FROM   THE   CRANE,   HOIST,   LIFTING   DEVICE   OR
SIMILAR EQUIPMENT BEFORE ATTEMPTING ANY INSTALLATION PROCEDURES. DEENERGIZE AND TAGOUT ALL
SOURCES   OF   ELECTRICAL   POWER   BEFORE   TOUCH-TESTING   ANY   EQUIPMENT.   FAILURE   TO   FOLLOW   THIS

WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT.
THE DIRECT OUTPUTS OF THIS PRODUCT ARE NOT DESIGNED TO INTERFACE DIRECTLY TO TWO STATE SAFETY
CRITICAL MAINTAINED FUNCTIONS, I.E., MAGNETS, VACUUM LIFTS, PUMPS, EMERGENCY EQUIPMENT, ETC. A

MECHANICALLY LOCKING INTERMEDIATE RELAY SYSTEM WITH SEPARATE POWER CONSIDERATIONS MUST BE
PROVIDED. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH OR DAMAGE
TO EQUIPMENT.

 3.2. GENERAL

Radio controlled material handling equipment operates in several directions. Cranes, hoists, lifting devices and other material
handling equipment can be large, and operate at high speeds. Quite frequently, the equipment is operated in areas where
people are working in close proximity to the material handling equipment. 

The operator must exercise extreme caution at all

times.

 Workers must constantly be alert to avoid accidents. The following recommendations have been included to indicate

how careful and thoughtful actions may prevent injuries, damage to equipment, or even save a life.

 3.3. PERSONS AUTHORIZED TO OPERATE RADIO CONTROLLED CRANES

Only properly trained persons designated by management should be permitted to operate radio controlled equipment.
Radio controlled cranes, hoists, lifting devices and other material handling equipment should not be operated by any person
who cannot read or understand signs, notices and operating instructions that pertain to the equipment.
Radio controlled equipment should not be operated by any person with insufficient eyesight or hearing or by any person who

may be suffering from a disorder or illness, is taking any medication that may cause loss of equipment control, or is under the
influence of alcohol or drugs.

 3.4. SAFETY INFORMATION AND RECOMMENDED TRAINING FOR RADIO 
CONTROLLED EQUIPMENT OPERATORS

Anyone being trained to operate radio controlled equipment should possess as a minimum the following knowledge and skills
before using the radio controlled equipment.
The operator should:

Page 4 of 27

December 2015

Содержание Flex EX 4

Страница 1: ...dio System Thank you for your purchase of Flex EX radio remote control system Without a doubt our Flex EX system is the ultimate solution for providing precise undeterred and safe control of your mate...

Страница 2: ...tem is used Plant safety rules and procedures of the employers and the owners of facilities where the TER Products are being used Regulations issued by the Occupational Health and Safety Administratio...

Страница 3: ...els Over one million unique ID codes 20bit Each and every Flex EX system has its own unique ID codes and serial number never repeats Advanced controls The Flex EX system utilizes advanced microprocess...

Страница 4: ...Y EQUIPMENT ETC A MECHANICALLY LOCKING INTERMEDIATE RELAY SYSTEM WITH SEPARATE POWER CONSIDERATIONS MUST BE PROVIDED FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH OR DAMAGE TO...

Страница 5: ...procedures when servicing radio controlled equipment know and follow all applicable operating and maintenance manuals safety procedures regulatory requirements and industry standards and codes The ope...

Страница 6: ...rol of the crane operators should do as a minimum the following steps before making lifts with any crane or hoist Test all warning devices Test all direction and speed controls Test the transmitter em...

Страница 7: ...The crane limit switches should be checked prior to crane operation or at the beginning of each shift When checking limit switches the hoist should be centered over an area free of personnel and equi...

Страница 8: ...n manual 4 General System Information 4 1 TRANSMITTER HANDSET Page 8 of 27 December 2015 Fig 1 Transmitter Flex EX 4 Flex EX 6 1 Emergency STOP Button 2 Removable Power key switch 3 Battery cover 4 St...

Страница 9: ...x EX 4 Flex EX 6 Instruction manual 4 2 Receiver unit Page 9 of 27 December 2015 Fig 2 Receiver Flex EX 4 Flex EX 6 2 External antenna TNC 3 LED Power 4 LED Status 5 LED SQ 6 LED COM 7 Wiring diagram...

Страница 10: ...mples Pressing PB2 two times and then PB1 four times will give you channel 24 pressing PB1 nine times with give you channel 09 When finished the newly selected channel will appear on the Status LED vi...

Страница 11: ...red the same 4 digit security code again programming completed If any mistake is made during this process or if a red light is shown on the Status LED after you have re entered the security code incor...

Страница 12: ...into the new one refer to Fig 3 below 6 Fuse ratings FUSE 110 V AC 230 V AC 380 V AC 410 V AC 24 V AC 42 48 V AC 12 24 V DC F1 F8 5 0 A clear 5 0 A clear 5 0 A clear 5 0 A clear 5 0 A clear 5 0 A clea...

Страница 13: ...75MHz 43 434 050MHz 13 433 300MHz 44 434 075MHz 14 433 325MHz 45 434 100MHz 15 433 350MHz 46 434 125MHz 16 433 375MHz 47 434 150MHz 17 433 400MHz 48 434 175MHz 18 433 425MHz 49 434 200MHz 19 433 450MH...

Страница 14: ...ariable frequency drive may cause minor interference 3 Always locate the receiver as far away from variable frequency drives as possible 4 For better reception make sure the receiver is in an upright...

Страница 15: ...Numbers in circles wire or Harting pin number For 12 24 VDC power supply wire 1 corresponds to the negative charge and wire 3 corresponds to the positive charge Wire 2 is for GROUND After initiating t...

Страница 16: ...esponds to the negative charge and wire 3 corresponds to the positive charge Wire 2 is for GROUND After initiating the START function the START position will become an auxiliary function with momentar...

Страница 17: ...up to 2 seconds this will activate the receiver MAIN Thereafter the same Start position will become an auxiliary function with momentary contact refer to page 18 By push button pressing before Start S...

Страница 18: ...y from neutral position 0 speed 1st speed output relay will maintain closure for up to 0 4 second before 2nd speed output relay is closed When releasing the push button from 2nd speed up to neutral po...

Страница 19: ...n Function The auxiliary STOP function acts as a 2nd emergency stop button Other than by emergency stop button and transmitter power key switch the receiver MAIN is also deactivated when this auxiliar...

Страница 20: ...s make sure that the black ribbon is centered between the two batteries After changing the batteries make sure that all screws are tightened to avoid water moisture dirt grease or other liquid penetra...

Страница 21: ...er turning on the transmitter power 4 No light displayed When a defective push button condition occurs 2 red blinks type 3 above find out which push button is defective by pressing all the push button...

Страница 22: ...code 6 Constant red Receiver under voltage LV output relay activated 7 No light displayed Decoding microprocessor is defective 10 3 Receiver SQ Light Indication Type Display Type Red Indication 1 On T...

Страница 23: ...procedure is initiated within 100 meters from the receiver location No response when transmitter push button is pressed Damaged hardware Defective transmitting and receiving module Check the SQ displa...

Страница 24: ..._______________60 Milliseconds average Transmitting Power ______________________________1 0 mW Enclosure Rating ________________________________IP 66 Output Contact Rating ___________________________2...

Страница 25: ...tampered or damaged by causes with which is TER Ceska not chargeable and to products that are used for applications different from those specified by the limits of use explained by the standards and o...

Страница 26: ...8 on page 27 2 Plug the charging cable output A or B into the battery pack charging input slot refer to Fig 7 3 When the charging cable is plugged in the designed status LED will fast blinks charging...

Страница 27: ..._______________________2 pieces of rechargeable Ni MH cells 1 2 V 1000 mAh size AAA LR03 series connection thermal fuse Page 27 of 27 December 2015 Fig 8 Charger 1 DC 12 24 V input 4 Status LED for ou...

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