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MAGNATECH 427A, Инструкция по эксплуатации и техническому обслуживанию

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OPERATING & MAINTENANCE INSTRUCTION MANUAL 

MODELS 427A (R-1), 428A (R-2), AND 429A (R-3) WELD HEADS

 

REV. AB 

MODEL 514 TUBEMASTER OR 515/516 PIPEMASTER POWER SUPPLY 

14 

THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO 

OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC 

5.2.2

 

Buildup of Gas 

BUILDUP OD GAS CAN INURE OR KILL 

 

Shut off shielding gas supply when not in use. 

 

Always ventilate confined spaces or use approved air-supplied respirator. 

5.2.3

 

Electric and Magnetic Fields (EMF) 

ELECTRIC AND MAGNETIC FIELDS (EMF) CAN AFFECT IMPLANTED MEDICAL DEVICES 

 

Wearers of Pacemakers and other Implanted Medical Devices should keep away! 

 

Implanted Medical Device wearers should consult their doctor and the device manufacturer before 

going near arc welding, spot welding, gouging, plasma arc cutting, or induction heating operations. 

5.2.4

 

Noise 

Noise from some processes or equipment can damage hearing. 

 

Wear approved ear protection if noise level is high. 

5.2.5

 

Cylinders 

CYLINDERS CAN EXPLODE IF DAMAGED 

Compressed gas cylinders contain gas under high pressure.  If damaged, a cylinder can explode.  Since 

gas cylinders are normally part of the welding process, be sure to treat them carefully. 

 

Protect compressed gas cylinders from excessive heat, mechanical shocks, physical damage, 
slag, open flames, sparks, and arcs. 

 

Install cylinders in an upright position by securing to a stationary support or cylinder rack to prevent 
falling or tipping. 

 

Keep cylinders away from any welding or other electrical circuits. 

 

Never drape a welding torch over a gas cylinder. 

 

Never allow a welding electrode to touch any cylinder. 

 

Never weld on a pressurized cylinder – explosion will result. 

 

Use only correct compressed gas cylinders, regulators, hoses, and fittings designed for the specific 
application; maintain them and associated parts in good condition. 

 

Turn face away from valve outlet when opening cylinder valve. 

 

Keep protective cap in place over valve except when cylinder is in use or connected for use. 

 

Use the right equipment, correct procedures, and sufficient number of persons to lift and move 
cylinders. 

 

Read and follow instruction on compressed gas cylinders associated equipment, and Compressed 
Gas Association (CGA) publication P-1, 

Safe Handling of Compressed Gases in Cylinders

 listed in 

Section 5.5,

 

Principle Safety Standards

. 

Содержание 427A

Страница 1: ...NG MAINTENANCE INSTRUCTION MANUAL FOR REDHEAD WELD HEADS MODELS 427A R 1 428A R 2 429A R 3 FOR USE WITH 514 TUBEMASTER OR 515 516 PIPEMASTER POWER SUPPLIES Signature on File 7 18 2014 J G Emmerson Pre...

Страница 2: ...on contained herein is the property of Magnatech LLC It is proprietary and shall not be copied in whole or in part without the prior express written permission of Magnatech LLC Information and instruc...

Страница 3: ...ANY OTHER PURPOSE EXCEPT AS SPECIFICALLY AUTHORIZED IN WRITING BY MAGNATECH LLC CHANGE HISTORY Revision Change No Change Description Date Approvals AA D 10041 Updated format Section 3 0 Reference Doc...

Страница 4: ...Power Source Output Terminals 6 4 3 4 Service and Maintenance 7 4 3 5 Fuse and Circuit Breakers 7 4 4 Burn Prevention 7 4 4 1 Protective Clothing 7 4 4 1 Eye and Head Protection 7 4 4 2 Hazards from...

Страница 5: ...Information 18 6 0 REDHEAD WELD HEAD COMPONENT INVENTORY 19 6 1 Component Inventory 19 7 0 SPECIFICATIONS 20 7 1 Tube and Pipe Size Range 20 7 2 Speed Range 20 7 3 Arc Gap Control 20 7 4 Torch Cross S...

Страница 6: ...Feed Nozzle 36 10 5 Adjusting the Chain Tensioner 36 10 6 Maintenance of Torch Components 36 11 0 TUNGSTEN 37 11 1 Tungsten Diameter and Length 37 11 1 1 Tungsten Diameter 37 11 1 2 Arc Gap to be used...

Страница 7: ...LIST OF FIGURES Figure 1 Adjusting the Clamp for a New Pipe Size 26 Figure 2 Tungsten Electrode and Adjust Arc Gap 28 Figure 3 Torch Lead Lag Adjustments for ALL Redheads 30 Figure 4 Mounting Location...

Страница 8: ...pipe Weld Heads is designed for either autogenous welding or for applications requiring additional filler wire The mechanical arc length control maintains a uniform arc gap even on out of round pipe T...

Страница 9: ...ers Magnatech LLC 6 Kripes Rd PO Box 260 East Granby CT 06026 0260 General E Mail info magnatechllc com E Mail techsupport magnatechllc com Tel 1 860 653 2573 Fax 1 860 653 0486 Service Parts Bryan Ki...

Страница 10: ...Pipemaster and Pipeliner systems are intended to be used SOLELY for GTAW or GMAW FCAW orbital welding applications Any other use is deemed to be not for the intended purpose and the manufacturer shal...

Страница 11: ...AS SPECIFICALLY AUTHORIZED IN WRITING BY MAGNATECH LLC 2 1 Magnatech Product Warranty Registration Please complete following information and mail fax email to Magnatech This will allow us to ensure c...

Страница 12: ...Steel Pipe for High Temperature Service AWS F4 1 Safe Practices for The Preparation Of Containers and Piping for Welding and Cutting OSHA Standard 29 CFR Part 1910 Subpart Q Welding Cutting And Brazin...

Страница 13: ...SUPPLIED AS PART OF THE WELDING SYSTEM 4 2 Owner Operator Obligations 4 2 1 Safety Precautions General The owner operator must ensure that people working with the system Are familiar with the basic re...

Страница 14: ...ubber mats or dry wood and use insulating gloves when dampness or sweat cannot be avoided Keep clothing dry 4 3 1 Installation and Grounding of Electrically Powered Equipment Electrical equipment must...

Страница 15: ...suitable long sleeved shirts jackets safety shoes welding helmet and other articles needed to shield the skin and to prevent injury from arc burns Wear earplugs if welding overhead or in a confined s...

Страница 16: ...ng 4 5 4 Welding Area Do not weld in locations close to chlorinated vapors coming from degreasing cleaning or spraying operations The heat and rays from the arc react with the vapors to form highly to...

Страница 17: ...At least once a week check the power supply for any damage that may be visible from the outside and check that the safety features all function correctly 4 11 Turn Power Off Before Connecting Disconn...

Страница 18: ...oughout this manual to call attention to and identify possible hazards When you see the symbol watch out and follow the related instructions to avoid the hazard The safety information given below is o...

Страница 19: ...s properly connected to ground terminal in disconnect box or that cord plug is connected to a properly grounded receptacle outlet When making input connections attach proper grounding conductor first...

Страница 20: ...watch person nearby Welding fumes and gases can displace air and lower the oxygen level causing injury or death Be sure the breathing air is safe Do not weld in locations near degreasing cleaning or...

Страница 21: ...n closed containers such as tanks drums or pipes unless they are properly prepared according to AWS F4 1 Safe Practices for the Preparation of Containers and Piping for Welding and Cutting see Section...

Страница 22: ...ED Compressed gas cylinders contain gas under high pressure If damaged a cylinder can explode Since gas cylinders are normally part of the welding process be sure to treat them carefully Protect compr...

Страница 23: ...dequate capacity to lift and support unit If using lift forks to move unit be sure forks are long enough to extend beyond opposite side of unit Keep equipment away from moving vehicles when working fr...

Страница 24: ...s Manuals industry standards and national state and local codes 5 3 10 H F Radiation H F RADIATION CAN CAUSE INTERFERENCE High frequency H F can interfere with radio navigation safety services comput...

Страница 25: ...or Seamless Carbon Steel Pipe for High Temperature Service ASTM A106 A106M from the American Society for Testing and Materials phone 1 877 909 2786 website www astm org Safe Practices for the Preparat...

Страница 26: ...nduct individual risk assessment for welders All welders should use the following procedures in order to minimize exposure to EMF fields form the welding circuit Keep cables close together by twisting...

Страница 27: ...1 Model 427A Quantity Nomenclature Part Number 1 Weld Head Assembly Model 427A R1 104890 1 1 Tool Kit 102391 1 Accessory Package 427 102392 1 1 Control Cable Assembly Travel 104621 25 1 Support Intern...

Страница 28: ...n the end of a spring loaded arm Adjacent to the torch is an adjusting screw with a rolling wheel which rides on the pipe surface Turning the adjusting screw changes arc length The torch automatically...

Страница 29: ...kg 20 lbs 7 8 Clearance Requirements The Redhead Series of Weld Heads is composed of a U shaped frame with a projecting handle the handle encloses the torch rotation motor The open end of the U shape...

Страница 30: ...ead control cable to be detached from the Weld Head Torch rotation is accomplished using the open ring concept The torch is mounted on a ring which has an 80 degree segment removed When the open segme...

Страница 31: ...two V grooves and is propelled forward by the counter rotating rollers 8 4 2 Wire Spool Mount Assembly The wire spool mount assembly is attached to the wire feed module on a bracket On the R 2 and R...

Страница 32: ...r connector for the Weld Head motors at the end of the torch cable to the power source 9 2 Connect Gas Connect the Torch Cable gas line to the connector marked Gas Out on the power source Connect the...

Страница 33: ...n welding aluminum alloys Aluminum is very thermally conductive and consequently requires a hot arc to weld it Pure Argon gas has a negative effect on weld puddle fluidity when welding aluminum A smal...

Страница 34: ...N ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE EXCEPT AS SPECIFICALLY AUTHORIZED IN WRITING BY MAGNATECH LLC 9 3 Adjusting the Clam...

Страница 35: ...V AB MODEL 514 TUBEMASTER OR 515 516 PIPEMASTER POWER SUPPLY 27 THESE DOCUMENTS AND THE CONTAINED INFORMATION HEREIN ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED USED OR DISCLOSED TO OTHERS FOR MANUFA...

Страница 36: ...amp lever to the unclamped position Insert the Weld Head over the pipe surface Rotate the clamping knob to the clamped position Hold the Weld Head in position on the pipe Push the clamping bar into co...

Страница 37: ...s are provided and are selected based on pipe size as stated below Loosen the leaf spring tensioning screw see Figure 3 Torch Lead Lag Adjustments for ALL Redheads completely by rotating the hex screw...

Страница 38: ...CONTAINED INFORMATION HEREIN ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE EXCEPT AS SPECIFICALLY AUTHORIZED IN WRITING BY MAGNATECH...

Страница 39: ...and 1 3mm 05 Install a tungsten electrode in the torch Select the proper collet and collet body for the size tungsten to be used The tungsten must protrude beyond the edge of the gas cup sufficient fo...

Страница 40: ...ipe O D Now adjust the spring tensioning screw see Figure 3 Torch Lead Lag Adjustments for ALL Redheads by rotating clockwise with the 2mm driver Tighten until adequate spring force is achieved testin...

Страница 41: ...lds the nozzle by loosening the screw 3 This turret serves as a gross vertical adjustment of tungsten to wire and also allows the wire entry angle A to be set this step presumes that the tungsten stic...

Страница 42: ...ft in when looking from the torch side of the Head to engage the drive If in doubt try to rotate the rotary plate manually 9 14 Recheck Arc Gap and Torch Centering Recheck the tungsten to workpiece di...

Страница 43: ...bly Torch Cable Replacement 10 2 Torch Cable Replacement Should it be necessary the torch cable can be readily replaced in the field Torch cables which are exceedingly worn or which have become damage...

Страница 44: ...may require adjustment To accomplish this adjustment follow the steps below 1 Remove the entire rotary plate assembly by removing the three attachment screws 2 Remove the drive cover from the body 3...

Страница 45: ...9 Recommended Arc Length Tube Wall Thickness Recommended Arc Length 0 5 1 0mm 020 040 0 75mm 030 1 0 2 0mm 040 080 1 3mm 050 2 0 4 0mm 080 157 1 8mm 070 Table 9 Recommended Arc Length 11 2 Tungsten T...

Страница 46: ...is not recommended 2 Lanthanated no radiation risk not recommended for orbital use The tungsten must extend out beyond the gas cup to reach the pipe service or the bottom root land of the prep if a b...

Страница 47: ...d of welders under the Welder Performance Qualification test There is a misconception by many people that the substitution of mechanized pipe welding for manual techniques requires that a new Procedur...

Страница 48: ...company management to understand the implication of variability and attempt to reduce it as much as possible 12 4 Weld Development 5G 12 4 1 Type of Material The size and schedule determine the prep...

Страница 49: ...rate the bevel land This feature is also useful when welding thin wall material for example Sch 5 and Sch 10 pipe which can be welded in a single pass 12 4 5 Setting Current Level Weld current is chos...

Страница 50: ...he higher the wire speed the more it becomes necessary to use pulsillation to control the weld puddle size Lead and lag angles of the tungsten may also be used to control the weld puddle but only when...

Страница 51: ...e wall Check centering and correct if necessary If the puddle runs ahead of the tungsten on the downhill side reduce wire speed If the puddle is making wagon tracks on the side walls reduce travel spe...

Страница 52: ...Current if pulse technique is used alternately Decrease Low Pulse Current of High Pulse Current or increase Low Pulse time to 0 2 seconds max Increase wire speed 2ipm maximum increments at a time OD o...

Страница 53: ...ot enough hands on time and bad fit up When using automatic welding for repetitive welds consistency is the name of the game Bevel geometry pipe end fit up tungsten angle must be consistent Any change...

Страница 54: ...ASTER OR 515 516 PIPEMASTER POWER SUPPLY 46 THESE DOCUMENTS AND THE CONTAINED INFORMATION HEREIN ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTH...

Страница 55: ...in 5G horizontal or 2G vertical positions Insufficient current Rotation speed too high Contaminated gas insufficient gas or wrong gas Arc gap too great wrong tungsten tip configuration or contaminate...

Страница 56: ...n in 5G tube horizontal welding Increase rotation speed Decrease weld current Contaminated or improper gas Gas flow too high Tungsten arc gap may have changed or tungsten configuration has changed Wel...

Страница 57: ...Society PQR Procedure Qualification Record C Celsius PSI Pounds per Square Inch CCW Counter Clockwise RPM Rotations per Minute CGA Compressed Gas Association TIG Tungsten Inert Gas CFH Cubic Feet per...

Страница 58: ...ER OR 515 516 PIPEMASTER POWER SUPPLY APPENDIX A THESE DOCUMENTS AND THE CONTAINED INFORMATION HEREIN ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR AN...

Страница 59: ...MANUFACTURE OR FOR ANY OTHER PURPOSE EXCEPT AS SPECIFICALLY AUTHORIZED IN WRITING BY MAGNATECH LLC A1 427A 428A 429A Bill of Materials Drawings Common Part Number Nomenclature 101234 Gearbox Planetar...

Страница 60: ...HERWISE SPECIFIED XXmm X NN 1 GEARBOX PLANETARY DESCRIPTION MAGNATECH Limited Partnership East Granby CT 06026 DRAWING REV 101234 D LET CHANGE RECORD DATE BY A 1 ADD TABULATION 6 25 91 TEB 781 B 1 064...

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Страница 71: ...FOR ANY OTHER PURPOSE EXCEPT AS SPECIFICALLY AUTHORIZED IN WRITING BY MAGNATECH LLC A2 427A R 1 Bill of Materials Drawings Part Number Nomenclature 427A Key Sheet Model 427A Weld Head w Wire Accessori...

Страница 72: ...CESSORY LIST R HEAD TOOL KIT R1 SHIPPING CASE SUPPORT INTERNAL SHIPPING CASE 1 1 1 1 1 1 1 1 EXPENDABLES KIT R1 094 TUNGSTEN 030 WIRE 1 WIRE SIZE KIT R1 023 0 6mm WIRE 1 WIRE SIZE KIT R1 030 0 8mm WIR...

Страница 73: ...ESCRIPTION USED 5630 17 Collet Body Linde 45V44 1 7311 17 Collet Make From Linde 1 7312 Gas Cup 1 8835 Short Back Cup 1 20111 Bearing Roller AGC 1 101385 1 Washer Silicone 1 102408 Misc Screw Package...

Страница 74: ...1 8 1 9 1 10 1 11 1 12 4 14 1 16 1 18 1 19 1 20 4 21 2 17 4 22 1 15 1 13 4 MAGNATECH LIMITED PARTNERSHIP EAST GRANBY CT 06026 USA ARM ASSEMBLY TORCH POSITIONING MODEL 427 R1 104631 1 Sht 1 of 2 04 Ma...

Страница 75: ...7 TORCH POSITIONING ARM INNER 413 427 1 PART 10 102678 ARM TORCH POSITIONING OUTER R1 1 PART 11 102702 POST PIVOT R1 1 PART 12 10512 PIN DOWEL 3 32 X 3 16 4 PART 13 10909 WASHER LOCKING SPLIT X 4 4 PA...

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Страница 77: ......

Страница 78: ...TOR PCB ASSEMBLY TRAVEL 427 8 9 MOTOR PCB PINION ASSY WIRE DRIVE 427 8 9 TORCH CABLE ASSEMBLY MODEL 427 WIRE DRIVE ROLL SET 030 WIRE V ROLLER CONCENTRIC V ROLLER ECCENTRIC TRAVEL CONTROL CABLE MODEL 4...

Страница 79: ...2 25 4 26 1 27 1 28 4 29 1 30 1 32 5 33 2 35 2 36 1 37 1 38 1 39 1 42 4 33 2 32 2 40 4 31 4 16 1 1 1 17 2 21 3 24 3 31 1 34 2 40 1 41 2 41 1 41 1 MAGNATECH LIMITED PARTNERSHIP EAST GRANBY CT 06026 US...

Страница 80: ...SEMBLY 20 11103 SCREW LOHD 10 32 X 1 4 3 PART 21 20161 CAM FOLLOWER 1 2 X 10 32 CROWNED HEX 3 PART 22 20163 JOURNAL BLIND HOLE 13MM 4 PART 23 25033 PIN 303SS 1 4 X 3 4 2 PART 24 35185 C2 WASHER SPRING...

Страница 81: ...14 1 15 1 18 1 21 1 22 1 23 3 24 2 26 1 27 3 28 2 29 2 30 2 32 1 8 1 12 1 11 1 25 1 16 1 17 1 19 2 20 2 31 1 33 2 34 2 19 2 1 MAGNATECH LIMITED PARTNERSHIP EAST GRANBY CT 06026 USA WIRE DRIVE ASSEMBLY...

Страница 82: ...EMI PCB COVER 427 8 9 1 PART 17 105602 1 SHIELD EMI HOUSING WIRE DRIVE 427 1 PART 18 20118 BEARING BALL 1 8 X 3 8 X 5 32 1 PART 19 20140 BEARING BALL 6MM X 10MM X 3MM 4 PART 20 30139 PULLEY FLANGE 2...

Страница 83: ...1 14 1 15 1 16 1 18 1 21 2 22 3 23 3 25 2 25 2 19 1 5 1 11 1 24 1 7 1 26 1 27 1 3 1 28 2 29 3 30 3 24 2 20 2 MAGNATECH LIMITED PARTNERSHIP EAST GRANBY CT 06026 USA WELDHEAD ASSEMBLY MODEL 427A R1 104...

Страница 84: ...ARTNERSHIP EAST GRANBY CT 06026 USA WELDHEAD ASSEMBLY MODEL 427A R1 104890 1 Sht 2 of 3 104890 1 PL Rev AA 17 A R WHEN ATTACHING CHILL BLOCK P N 104667 1 TO THE WELD HEAD APPLY THERMAL COMPOUD P N 395...

Страница 85: ...916 WASHER FLAT BRASS 285 OD X 192 ID X 020 TK BRASS 1 PART 15 10940 SCREW SHOULDER 3 16 X 1 X 8 32 X 416HT 1 PART 16 35084 C1 SPRING COMPRESSION 240 X 024 X 38 1 PART 17 3952 COMPOUND THERMAL 1 BULK...

Страница 86: ...ED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE EXCEPT AS SPECIFICALLY AUTHORIZED IN WRITING BY MAGNATECH LLC A3 428A R 2 Bill of Materials Drawings Part Number Nomenclature 428A Key Sheet Model...

Страница 87: ...DESCRIPTION QTY 5 27 2011 MODEL 428A MAGNATECH LIMITED PARTNERSHIP EAST GRANBY CONNECTICUT 06026 KEY SHEET Rev AA 428A KEY SHEET 104778 32 SPARE PARTS KIT COMPLETE 1 105234 R1 116 45 DEG FILLET KIT R...

Страница 88: ...DESCRIPTION USED 5630 17 Collet Body Linde 45V44 1 7311 17 Collet Make From Linde 1 7312 Gas Cup 1 8835 Short Back Cup 1 20111 Bearing Roller AGC 1 101385 1 Washer Silicone 1 102408 Misc Screw Packag...

Страница 89: ...2 17 4 18 1 20 1 21 1 22 2 25 1 26 1 27 1 28 2 30 1 31 2 32 1 36 1 30 2 1 1 16 2 14 1 29 1 15 1 35 1 23 4 24 1 19 1 34 2 33 1 MAGNATECH LIMITED PARTNERSHIP EAST GRANBY CT 06026 USA ROTARY PLATE ASSEM...

Страница 90: ...ASHER LOCKING SPLIT X 4 4 PART 18 10970 STANDOFF HEX F F 10 32 X 5 16 SS 1 PART 19 10989 INSERT HELICAL 10 32 X 276 1 PART 20 20118 BEARING BALL 1 8 X 3 8 X 5 32 1 PART 21 20119 BEARING HEIM 1 PART 22...

Страница 91: ...TOR PCB ASSEMBLY TRAVEL 427 8 9 MOTOR PCB PINION ASSY WIRE DRIVE 427 8 9 TORCH CABLE ASSEMBLY MODEL 428 WIRE DRIVE ROLL SET 030 WIRE V ROLLER CONCENTRIC V ROLLER ECCENTRIC TRAVEL CONTROL CABLE MODEL 4...

Страница 92: ...15 1 18 1 21 1 22 1 24 2 26 1 28 2 29 2 30 2 32 1 8 1 27 3 23 3 13 1 11 1 25 1 16 1 17 1 4 1 19 2 20 2 33 2 19 2 34 2 31 1 1 MAGNATECH LIMITED PARTNERSHIP EAST GRANBY CT 06026 USA WIRE DRIVE ASSEMBLY...

Страница 93: ...HIELD EMI PCB COVER 427 8 9 1 PART 17 105601 1 SHIELD EMI HOUSING WIRE DRIVE 428 9 1 PART 18 20118 BEARING BALL 1 8 X 3 8 X 5 32 1 PART 19 20140 BEARING BALL 6MM X 10MM X 3MM 4 PART 20 30139 PULLEY FL...

Страница 94: ...7 1 29 5 30 1 31 1 32 4 33 5 34 2 35 2 39 1 40 4 32 1 34 2 11 1 14 1 16 1 17 1 18 1 19 1 28 1 36 4 37 2 33 3 38 2 42 4 1 1 25 3 40 1 33 2 41 2 41 1 41 1 MAGNATECH LIMITED PARTNERSHIP EAST GRANBY CT 06...

Страница 95: ...ERTS 1 ASSEMBLY 20 104882 4 MOTOR CLUTCH ASSEMBLY 427 8 9 1 ASSEMBLY 21 11103 SCREW LOHD 10 32 X 1 4 3 PART 22 20161 CAM FOLLOWER 1 2 X 10 32 CROWNED HEX 3 PART 23 20163 JOURNAL BLIND HOLE 13MM 4 PART...

Страница 96: ...9 1 14 1 16 1 19 2 20 1 21 1 22 2 25 2 26 1 25 2 17 1 11 1 24 1 10 1 27 1 28 1 3 1 18 2 29 2 30 1 31 2 30 1 23 2 MAGNATECH LIMITED PARTNERSHIP EAST GRANBY CT 06026 USA WELDHEAD ASSEMBLY MODEL 428A R2...

Страница 97: ...ARTNERSHIP EAST GRANBY CT 06026 USA WELDHEAD ASSEMBLY MODEL 428A R2 104886 1 Sht 2 of 3 104886 1 PL Rev AA WHEN ATTACHING CHILL BLOCK P N 104667 1 TO THE WELD HEAD APPLY THERMAL COMPOUD P N 3952 IN TH...

Страница 98: ...PART 15 3952 COMPOUND THERMAL 1 BULK ITEM 16 5297 PIN DOWEL 1 8 X 1 2 1 PART 17 9583 1 C2 TUBE WIRE GUIDE NYLOTRON 6 06 IN 1 PART 18 M101 02C 12 C SCREW SHC M2 0 X 40 X 12MM 2 PART 19 M101 04C 10 C S...

Страница 99: ...ED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE EXCEPT AS SPECIFICALLY AUTHORIZED IN WRITING BY MAGNATECH LLC A4 429A R 3 Bill of Materials Drawings Part Number Nomenclature 429A Key Sheet Model...

Страница 100: ...DHEAD W ENCODERS PART NUMBER DESCRIPTION QTY 5 27 2011 MODEL 429A MAGNATECH LIMITED PARTNERSHIP EAST GRANBY CONNECTICUT 06026 KEY SHEET Rev AA 429A KEY SHEET 104778 33 SPARE PARTS KIT COMPLETE 1 10523...

Страница 101: ...DESCRIPTION USED 5630 17 Collet Body Linde 45V44 1 7311 17 Collet Make From Linde 1 7312 Gas Cup 1 8835 Short Back Cup 1 20111 Bearing Roller AGC 1 101385 1 Washer Silicone 1 102408 Misc Screw Packag...

Страница 102: ...12 1 13 1 14 1 16 2 17 4 18 1 20 1 21 1 22 1 25 4 26 1 27 2 28 1 30 1 31 1 16 2 1 1 26 2 15 1 24 4 23 1 19 1 29 2 MAGNATECH LIMITED PARTNERSHIP EAST GRANBY CT 06026 USA ROTARY PLATE ASSEMBLY 429 10462...

Страница 103: ...9 1 ASSEMBLY 15 104669 1 PLATE ROTARY 429 R3 1 PART 16 10512 PIN DOWEL 3 32 X 3 16 4 PART 17 10909 WASHER LOCKING SPLIT X 4 4 PART 18 10970 STANDOFF HEX F F 10 32 X 5 16 SS 1 PART 19 10989 INSERT HELI...

Страница 104: ...TOR PCB ASSEMBLY TRAVEL 427 8 9 MOTOR PCB PINION ASSY WIRE DRIVE 427 8 9 TORCH CABLE ASSEMBLY MODEL 429 WIRE DRIVE ROLL SET 030 WIRE V ROLLER CONCENTRIC V ROLLER ECCENTRIC TRAVEL CONTROL CABLE MODEL 4...

Страница 105: ...28 1 29 1 30 5 31 1 32 1 33 4 34 7 37 1 38 2 42 1 43 1 44 1 45 4 37 1 33 1 10 1 18 1 19 1 20 1 35 3 39 4 40 2 41 2 47 4 36 1 37 1 1 1 26 3 45 1 46 2 46 1 46 1 34 2 MAGNATECH LIMITED PARTNERSHIP EAST G...

Страница 106: ...OLLOWER 1 2 X 10 32 CROWNED HEX 3 PART 24 20163 JOURNAL BLIND HOLE 13MM 4 PART 25 25033 PIN 303SS 1 4 X 3 4 2 PART 26 35185 C2 WASHER SPRING 3 16 X 3 8 X 015 X 027 3 PART 27 5223 PIN DOWEL 1 16 X 1 4...

Страница 107: ...15 1 18 1 21 1 22 1 24 2 26 1 28 2 29 2 30 2 32 1 8 1 27 3 23 3 13 1 11 1 25 1 16 1 17 1 4 1 19 2 20 2 33 2 19 2 34 2 31 1 1 MAGNATECH LIMITED PARTNERSHIP EAST GRANBY CT 06026 USA WIRE DRIVE ASSEMBLY...

Страница 108: ...HIELD EMI PCB COVER 427 8 9 1 PART 17 105601 1 SHIELD EMI HOUSING WIRE DRIVE 428 9 1 PART 18 20118 BEARING BALL 1 8 X 3 8 X 5 32 1 PART 19 20140 BEARING BALL 6MM X 10MM X 3MM 4 PART 20 30139 PULLEY FL...

Страница 109: ...9 1 14 1 16 1 19 2 20 1 21 1 22 2 25 2 26 1 25 2 17 1 11 1 24 1 10 1 27 1 28 1 3 1 18 2 29 2 30 1 31 2 30 1 23 2 MAGNATECH LIMITED PARTNERSHIP EAST GRANBY CT 06026 USA WELDHEAD ASSEMBLY MODEL 428A R2...

Страница 110: ...ARTNERSHIP EAST GRANBY CT 06026 USA WELDHEAD ASSEMBLY MODEL 428A R2 104886 1 Sht 2 of 3 104886 1 PL Rev AA WHEN ATTACHING CHILL BLOCK P N 104667 1 TO THE WELD HEAD APPLY THERMAL COMPOUD P N 3952 IN TH...

Страница 111: ...PART 15 3952 COMPOUND THERMAL 1 BULK ITEM 16 5297 PIN DOWEL 1 8 X 1 2 1 PART 17 9583 1 C2 TUBE WIRE GUIDE NYLOTRON 6 06 IN 1 PART 18 M101 02C 12 C SCREW SHC M2 0 X 40 X 12MM 2 PART 19 M101 04C 10 C S...

Страница 112: ...TER OR 515 516 PIPEMASTER POWER SUPPLY APPENDIX B THESE DOCUMENTS AND THE CONTAINED INFORMATION HEREIN ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR A...

Страница 113: ...38 10 0 WELD HEAD WIRING DIAGRAM...

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