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R3-TC2

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: +81(6)6659-8201  Fax: +81(6)6659-8510  E-mail: [email protected]

EM-8468  Rev.3  P. 5 / 37

FUNCTION DESCRIPTIONS

 

UNIVERSAL INPUT

• Input types

  1) DC: 0 − 20mA / -1000 − +1000mV / -10 − +10V
  2) Potentiometer: Max. total resistance 4000Ω
  3) Resistor: Max. 4000Ω
  4) RTD: Pt 100 / Pt 500 / Pt 1000 / Pt 50Ω / JPt 100 / 
     

Ni 508.4Ω / Cu 10

  5) Thermocouple: (PR) / K / E / J / T / B / R / S / C / N / U / 
     

L / P

• Two input points can be assigned respectively with one of 

the selections (1) through (5).

• Sampling cycle: 100 milliseconds
• Burnout detection available for potentiometer, resistor, 

RTD and thermocouple inputs

• Cold junction compensation sensors for thermocouple in-

put included in the product package

• Fine input adjustment available
• DC, potentiometer and resistor inputs can be scaled into 

temperature ranges.

• First order lag filter for input signals

 

CONTROL OUTPUT

• Output types

  1) 12V pulse / 0 − 20mA DC / 0 − 10V DC 
     

selected by model number suffix code when ordering

  2) Open collector

• Two output points by the selection (1) plus two output 

points with the selection (2)

• Control cycle 0.1 to 99.9 seconds

(100 msec. fixed for control output 0 − 20 mA and 0 − 10 
V DC)

• Output resolution 1 millisecond
• PV, SP and MV signals can be scaled and provided as duty 

ratio output; Alarm contact output (ON/OFF) also available

• Minimum ON/OFF pulse width can be specified for relay 

life protection

 

CONTROL LOOP

• Control strategies

  1) Standard PID control
  2) Heating-cooling PID control 
     

(independent PID operation for heating and cooling)

  3) Heating-cooling ON/OFF control
     

(heating-only or cooling-only output is possible.)

• Two control loops can be assigned respectively to one of 

the selections (1) through (3).

• Limit cycle method auto-tuning
• Direct/reverse action selectable for standard PID control
• Input 2 can be cascaded to loop 1 as its SP (remote SP)
• MV tracking function: MV in manual mode is carried on 

into auto mode.

• High/low limits selectable for SP and MV values
• Specific MV values applicable at STOP/abnormality.
• Three PV alarm modes selectable for each loop
• Four bank settings available for each loop; Banks can be 

switched during operation.

• Bank setting
• SP / SP rise ramp / SP fall ramp / P / I / D / Cooling P / 

Cooling I / Cooling D / Heating sensitivity / Cooling sensi-
tivity / Deadband / PV alarm high/low limits

 

EVENT INPUT

• Two discrete input points can be assigned to a specific 

event.

• Event types
• Switching banks / Switching operation / Switching manu-

al/auto mode / Switching local/remote SP

 

CT INPUT

• Input type

  M-System clamp-on current sensor (model: CLSE)

• Two input points can be assigned respectively to monitor  

specific control output status.

• One signal can watch heater wire break, SSR shortcircuit 

failure and overload at once.

• Control output must be turned on for at the minimum 

of 110 milliseconds to detect a heater wire break; must 
be turned off for at the minimum of 200 milliseconds to 
detect an SSR shortcircuit failure.

 

COMMUNICATION

• Monitoring and setting can be performed easily with PC 

Configurator Software (model: R3CON).

• Various values can be read out via network communica-

tion (data allocation mode: 8)

• Modbus interface module (model: R3-NM3) available with 

the R3 extension area communication realizes a large ca-
pacity data reading/writing.

Содержание R3-TC2

Страница 1: ...S BEFORE USE 2 POINTS OF CAUTION 2 COMPONENT IDENTIFICATION 2 INSTALLATION 2 TERMINAL CONNECTIONS 3 WIRING INSTRUCTIONS 4 FUNCTION DESCRIPTIONS 5 SYSTEM CONFIGURATIONS CONTROL EXAMPLES 6 OPERATION 7 M...

Страница 2: ...erature must be within 10 to 55 C 14 to 131 F with relative humidity within 30 to 90 RH in order to ensure adequate life span and operation WIRING Do not install cables close to noise sources relay dr...

Страница 3: ...1 2 3 4 5 6 7 11 12 13 14 15 16 17 Mv2 Pv1 UNIVERSAL INPUT CT 1 Di 1 Di 2 DC Voltage 10 10V DC DC Current 0 20mA DC CJC SENSOR INPUT 2 4 DC Voltage 1000 1000mV DC INPUT 2 3 4 Thermocouple comp leadwi...

Страница 4: ...DC INPUT Thermocouple RTD Resistor 3 wire Potentiometer comp leadwire A B B RTD Resistor 2 wire A B max min 11 12 12 14 12 13 14 15 16 17 12 13 12 13 14 12 13 14 Load Side Power Side k l k l 5 6 7 CON...

Страница 5: ...ating cooling ON OFF control heating only or cooling only output is possible Two control loops can be assigned respectively to one of the selections 1 through 3 Limit cycle method auto tuning Direct r...

Страница 6: ...detection Select control mode ON OFF Control Specify target temperature SP Select operation mode auto Start operation Temp Sensor R3 BS R3 PS1 R3 NM3 R3 TC2 R3 SV4 1 loop heating and cooling control...

Страница 7: ...tware is used to set up various parameters for the Temperature Controller Module and to perform auto tuning Connect the CONFIG port to the PC and start up the R3CON The flowchart below shows how to mo...

Страница 8: ...nstruction manual 5 CT INPUT INDICATORS CTx ON display shows current value when the relevant control output is ON while CTx OFF shows current when it is OFF shows that the control output has not been...

Страница 9: ...trol Loop 1 Bank 0 SP setpoint value 40 0 3 Confirm that Pt100 is correctly connected to the universal input 1 and the controlled object heater etc for heating control to the control output 1 4 Click...

Страница 10: ...ge the following parameters SETTING ITEMS TREE PARAMETER SELECTION CT input 1 CT sensor type CLSE 05 CT input 1 Output assignment Control output 1 3 Once the above setting is complete the Controller m...

Страница 11: ...setpoint 40 0 C By using banks an additional setting to switch the setpoint to 50 0 C by an event input is created 1 Connect a switch to the discrete input 1 as shown below R3 TC2 Di 1 2 Go to the se...

Страница 12: ...d written in from the Modbus host device via Holding Register area EXTENSION AREA ADDRESS ASSIGNMENTS A Holding Register area of 3000 words is assigned per I O module as shown in the table below SLOT...

Страница 13: ...at the control output ON 1 0 1A 71 CT input 2 Current value at the control output OFF 1 0 1A 1 1 0 1A is set when the Controller is unable to measure if the relevant control output does not remain ON...

Страница 14: ...ration to STOP 3 Set control mode to AUTO 4 Set control mode to MANUAL 8 Reset all latched alarms in the loop 9 Reset all latched PV alarms 10 Reset all latched CT alarms 16 Switch to Bank 0 17 Switch...

Страница 15: ...al Input 1 PV Input 1 PV Local SP1 Remote SP1 Local SP1 Bank Switching Input 2 PV Local SP2 Output Assignment Remote SP1 SP high low limit SP ramp MV value at STOP Loop 1 MV AUTO Remote SP MANUAL RUN...

Страница 16: ...2 signal can be cascaded into the loop 1 SP DC Voltage 10 10V DC DC Current 0 20mA DC CJC SENSOR INPUT DC Voltage 1000 1000mV DC Thermocouple RTD Resistor 3 wire Universal Input 1 Potentiometer comp...

Страница 17: ...31 Universal input 1 Cold junction compensation 0 Disable 1 Enable 1 387 Universal input 2 Cold junction compensation TEMPERATURE UNIT Choose temperature unit used for thermocouple or RTD input The se...

Страница 18: ...40000 can be within the normal range limits INPUT TYPE UNIT 0 20mA DC mA 1000 1000mV DC mV 10 10V DC V Resistor Potentiometer FILTER TIME CONSTANT First order lag filter can be applied to the input si...

Страница 19: ...output Open collector ON at closed state OFF at open state Scaled output range is converted into a proportional duty ratio output OUTPUT ASSIGNMENT ADDRESS PARAMETER RANGE DEFAULT 1280 Control output...

Страница 20: ...scaling 100 4 100 0 4 Output scaling 0 to 100 is valid only when control output is assigned to PV Internal SP Local SP or Remote SP on setting OUTPUT ASSIGNMENT Disregarded if it is assigned to others...

Страница 21: ...gned independently with PID and ON OFF control operations Each loop receives the relevant input to feedback and perform temperature control OPERATION AT STARTUP Specify whether the Controller automati...

Страница 22: ...reach the target temperature Overshooting undershoot ing or cycling may occur to a greater degree Takes longer time to reach the target temperature Overshooting undershoot ing or cycling may be dimini...

Страница 23: ...nt Input Remote SP Remote SP Internal SP Loop 1 Control PV Loop 2 Control PV Loop 2 control is not available while loop 1 remote SP is enabled SP TRACKING Specify whether the remote SP should be carri...

Страница 24: ...ting 50 00 is used for setting 70 00 automatically ADDRESS PARAMETER RANGE DEFAULT 203 Loop 1 MV low limit 105 00 to 105 00 100 00 204 Loop 1 MV high limit 100 00 459 Loop 2 MV low limit 100 00 460 Lo...

Страница 25: ...SET VALUE 0 Alarm OFF 1 Deviation Hi Lo limit 2 Deviation Hi limit 3 Deviation Lo limit 4 Deviation range 5 Deviation Hi Lo limit with standby sequence 6 Deviation Hi limit with standby sequence 7 Dev...

Страница 26: ...9 decimal by input 2 decimal setting 585 Loop 2 Alarm 2 hysteresis 593 Loop 2 Alarm 3 hysteresis ALARM LATCHING Once an alarm is tripped it is held even when the alarm condition is cancelled Latched a...

Страница 27: ...pe 581 Loop 2 Alarm 1 SP type 589 Loop 2 Alarm 2 SP type 597 Loop 2 Alarm 3 SP type ALARM OUTPUT Specify the output device for alarms When one of the control outputs is specified be sure also to speci...

Страница 28: ...int value SP RAMP FALL RATE SP RAMP RISE RATE SP can be changed gradually in specified ramp rates when a new SP value is applied SP ramp fall rate is applied with a decreasing SP while SP rise rate is...

Страница 29: ...l time 0 to 3999 seconds 200 1861 Loop 2 PID1 D derivative time 0 0 to 999 9 seconds 40 0 1862 Loop 2 PID2 P proportional band 0 1 to 3200 0 decimal by input 2 decimal setting 8 0 1863 Loop 2 PID2 I i...

Страница 30: ...ting 0 0 1808 Loop 2 Cooling sensitivity Bank 1 ADDRESS PARAMETER RANGE DEFAULT 1327 Loop 1 Heating sensitivity 0 0 to 999 9 decimal by input 1 decimal setting 0 0 1328 Loop 1 Cooling sensitivity 1871...

Страница 31: ...ng MV and cooling MV 10 C heating MV cooling MV Deadband set to 10 C at I 0 D 0 0 SP PV 50 100 MV 0 10 C heating MV cooling MV Deadband set to 10 C at I 0 D 0 0 SP PV 50 100 MV 0 Note In order to be i...

Страница 32: ...he figure below shows an example of MV value transition against PV when SP is set to 50 0 C the manual reset value to 40 00 with P proportional only control P 10 0 I 0 D 0 0 SP 44 C 54 C SP 50 C PV 40...

Страница 33: ...etpoint 1325 Loop 1 Alarm 3 low setpoint 1326 Loop 1 Alarm 3 high setpoint 1865 Loop 2 Alarm 1 low setpoint 3200 0 to 3200 0 decimal by input 2 decimal setting 0 0 1866 Loop 2 Alarm 1 high setpoint 18...

Страница 34: ...ON RUN 4 All loops Control operation OFF RUN ON STOP 5 All loops Control mode OFF MANUAL ON AUTO 6 All loops Control mode OFF AUTO ON MANUAL 17 Loop 1 Bank bit 0 18 Loop 1 Bank bit 1 19 Loop 1 Control...

Страница 35: ...be used independently or in combination For example with a heater driven by an SSR the heater wire break the SSR shortcircuit failure and the overload can be all detected and alerted Heater wire break...

Страница 36: ...1 Overload alarm hysteresis 514 CT input 2 Heater wire break alarm hysteresis 520 CT input 2 SSR shortcircuit failure alarm hysteresis 526 CT input 2 Overload alarm hysteresis ALARM LATCHING Once an a...

Страница 37: ...ID control 1 Follow up PI control 2 PID control with fixed setpoint 3 PI control with fixed setpoint Follow up control is suitable for a loop in which the setpoint changes according to the process sta...

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