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Product description

10

© Lutz-Jesco GmbH 2020

BA-62010-01-V01

Chlorine Dioxide System 

EASYZON Dd

Operating Instructions

4 Product description

4.1  Scope of delivery

The chlorine dioxide system unit is fitted with the following components 
and provides the following characteristics:

Plastic base plate for wall mounting

Diaphragm dosing pumps with calibration cylinder fitted on the wall-
plate; back-pressure valves fitted

Dosing of dilution water with ball valve via the float element flow me-
ter.

PVDF reactor with PVDF non-return valves

Safety cabinet with ventilation and activated carbon for the reactor

Intuitively operable control with LCD display: display of all operatings-
tates.

Suction lines for commercially-available canisters as well as float-
switches for chemical containers

Control cabinet key and operating manuals

All optional accessories are specified separately.

Check the scope of delivery for completeness against the delivery note 
carefully before beginning with the installation and check that the com-
ponents have not suffered any damage during transport. Notify the sup-
plier or transport company of any damage suffered during transport.

i

The system can contain water residue from tests on the test 
stand.

4.2  Chlorine dioxide (ClO

2

) in water treatment

Chlorine dioxide is a potent, fast-acting oxidizing and disinfectant agent, 
with the following properties:

A good effect against bacteria, viruses, spores and algae

Full disinfecting power across a broad pH range (5 – 11)

A higher disinfecting power than chlorine

The odour and taste threshold of ClO

2

 is higher than chlorine

Its use does not produce any trihalomethanes (THM) or chloramines

ClO

2

 has a better repository effect than chlorine

4.2.1  The applications of chlorine dioxide

Process water treatment

Raw water treatment

Legionella prevention

Emergency chlorinating systems

Water works

Breweries

Beverage manufacturer

Treating food

Controlling bio films as on e.g. cooling water systems

4.2.2  The preparation of chlorine dioxide

EASYZON produces chlorine dioxide via the acid-chlorite method using 
diluted chemicals. Both chemicals are mixed with water in a reactor and 
react to produce chlorine dioxide.

4 HCl + 5 NaClO

2

 

 4 ClO

2

 + 5 NaCl + 2 H

2

O

Содержание EASYZON 100 Dd

Страница 1: ...10 01 V01 Read the operating manual The user is responsible for installation and operation related mistakes Chlorine Dioxide System EASYZON Dd Operating Instructions 62003001_3 Hauptansicht EASYZON Dd...

Страница 2: ......

Страница 3: ...allation location 17 7 3 Mechanical installation 17 7 4 Pre dilution circuit 17 7 5 Additional connections 17 7 6 Hydraulic installation 18 7 7 Electrical installation 19 7 8 Power cables 20 7 9 Groun...

Страница 4: ...follow this instruction may lead to death or severe injuries CAUTION Refers to a potentially hazardous situation Failure to follow this instruction may lead to minor injury or damage to property NOTE...

Страница 5: ...ra tory organs and skin Prevent the uncontrolled development and re lease of chlorine dioxide gas by complying with the following instruc tions Avoid contact between sodium chlorite and hydrochloric a...

Страница 6: ...n Clean the affected system parts thoroughly with large quantities of water CAUTION Increased risk of accidents due to insufficient qualifica tion of personnel Chlorine dioxide systems and their acces...

Страница 7: ...ata Sheets to the dosing media find out what protective equipment you need You will require the minimum of the following personal protective equip ment Personal protective equipment required Gas mask...

Страница 8: ...on accident pre vention 2 5 3 Trained persons Trained persons have received training from the operator about the tasks they are to perform and about the dangers stemming from improper be haviour In th...

Страница 9: ...does not use dosing media under the conditions agreed with the manufacturer such as modified concentration density tempera ture contamination etc n Maintenance and inspection intervals are not adhere...

Страница 10: ...the com ponents have not suffered any damage during transport Notify the sup plier or transport company of any damage suffered during transport i The system can contain water residue from tests on th...

Страница 11: ...escription 1 Control system 2 Power supply 3 Extraction pumps 4 Reactor housing Tab 6 Description of the components In the EASYZON plants chlorine dioxide is wet produced making 9 hy drochloric acid a...

Страница 12: ...Dioxide System 5 g h 230 V 50 Hz 100 W IP65 Lutz Jesco GmbH 30900 Wedemark Am Bostelberge 19 Germany XX XXXX S N XXXXXXXXXX P N Made in Germany 102A12345678 12345678012345 EASYZON D Fig 3 Typenschild...

Страница 13: ...dioxide EC Nr 233 162 8 CAS Nr 10049 04 4 DIN EN 12671 Precursors Hydrochloric acid 9 0 EC Nr 231 595 7 CAS Nr 7647 01 0 DIN EN 939 Sodium chlorite 7 5 EC Nr 231 836 6 CAS Nr 7758 19 2 DIN EN 938 5 1...

Страница 14: ...orcedly by me ans of an air extractor The room shall not be made accessible to unau thorized people the generator shall be protected against accidental im pacts and or suspended loads Production reage...

Страница 15: ...ns 15 Lutz Jesco GmbH 2020 Subject to technical changes 200922 BA 62010 01 V01 Chlorine Dioxide System EASYZON Dd Operating Instructions 6 Dimensions All dimensions in mm A a B b C Fig 4 Dimensions EA...

Страница 16: ...ctions A a B b C Fig 5 Dimensions EASYZON Dd Compact Description 15 Dd Compact 30 Dd Compact 60 Dd 100 Dd 200 Dd 600 Dd 800 Dd 1400 Dd A a 700 590 850 770 900 820 1000 920 B b 1000 330 1090 1010 1350...

Страница 17: ...ox 1 m above the ground n The system is not intended for outdoor use n Fluid dust and other foreign objects may not be permitted to Enter the components n Avoid exposure to direct sunlight n Relative...

Страница 18: ...Installation 18 Lutz Jesco GmbH 2020 BA 62010 01 V01 Chlorine Dioxide System EASYZON Dd Operating Instructions 7 6 Hydraulic installation Fig 6 Hydraulic diagram...

Страница 19: ...licable x DO 7 51 52 Signal Relay Production Stop DO 8 9 10 Signal Relay Pre dilution Failure DO 9 53 54 Reserve 24 V DC Output MAX 500 mA for Compact models not applicable DO 10 11 12 Signal Relay Re...

Страница 20: ...ioxide Measurement Sensor for Compact models not applicable AI 3 3 35 36 4 20 mA Analog Input Measurement Sensor Gaseous Chlorine Dioxide in the Air AI 4 3 79 80 4 20 mA Analog Input Chlorite Measurem...

Страница 21: ...he equipment Mo reover all the plant shall be accomplished in compliance with IEC 64 8 4 standards 7 11 Protection fuse of the electronic control unit In case of a failure you need to access the prote...

Страница 22: ...ed to the machine n Chlorite value sensor connected to the machine n Production mode set n Graphics of the reagents and pre dilution water flow sensors n Graphics of the machine in alarm status with d...

Страница 23: ...equired press key Enter 9 3 1 Manual calibration of the pumps Press key up or down to scroll the various parameters press key Enter to enter the Edit mode press key up or down to edit the field or the...

Страница 24: ...tion of the chlorite sensor not for compact models The chlorite sensor shall be calibrated in order to linearize it according to actual measurement values The calibration operation is performed by Ent...

Страница 25: ...o confirm Flow run rate set Automatic from flow rate analysis not for compact models In the Flow Analysis Run Mode the production control is regulated by the flow rate measure of the untreated water a...

Страница 26: ...l the sample flow touching the reading sensor This can only occur when a flow sensor is mounted on the probe holder Press key up or down to scroll the various parameters press Enter to Enter the Edit...

Страница 27: ...the parameters as follow n Sensor Absent Through this parameter it is possibile to confirm the presence of the sensor n AI Sensor Input Set the analogic input number linked to the the sensor Actually...

Страница 28: ...If the the probe is a passive one in other words it needs external power supply the operator shall switch the jumper cable Press up or down to scroll the various parameters press Enter to Enter the Ed...

Страница 29: ...operation on both dosing pumps 7 If the BLEED phase stops while performing these operations press again START to start a new cycle 8 After bleeding the pumps and after water has started to flow into...

Страница 30: ...ute the float dismounting and moun ting the probe as explained in the previous paragraph n Perform a bleed phase see chap 9 2 Bleed on page 23 Tab 13 Malfunction and remedy Empty reagent tanks Check t...

Страница 31: ...e production To reset the anomaly and reboot the machine press Enter The machine will not restart until the gas in air value will be lower than the threshold minus the hysteresis 11 6 Pre diluition fl...

Страница 32: ...if moved or placed horizontally the machine might leak some dioxide residues Since the machine is to be classified as special waste please contact specialized firms or the supplier for its disposal 12...

Страница 33: ...rranty claim Sender Company Phone Date Address Contact person Manufacturer order no Date of delivery Device type Serial number Nominal capacity nominal pressure Description of fault Service conditions...

Страница 34: ...Properties Corrosive Yes No We hereby certify that the product has been cleaned thoroughly inside and outside before returning that it is free from hazardous material i e chemical biological toxic fl...

Страница 35: ...erde a sua validade em caso de altera o ao equipamento n o autorizada por n s EN EC Declaration of Conformity We hereby certify that the device described in the following complies with the relevant fu...

Страница 36: ...ions Marking 4 Hazards due to non compliance with the safety instructions 7 I Intended purpose 9 Intended use 9 N Notes for the Reader 4 P Personal protective equipment 7 Personnel qualification 7 Pro...

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Страница 40: ...stelberge 19 D 30900 Wedemark Telefon 49 5130 5802 0 info lutz jesco com www lutz jesco com Betriebsanleitung EASYZON Dd Copyright 2020 by Lutz Jesco GmbH 62003014_4 Hauptansicht EASYZON Dd D Chlordio...

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