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Chapter 4

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BE6020-14

1316A-1 Multi Gas Monitor

LumaSense Technologies A/S

Instruction Manual

Page 78 of 98

If the Span calibration fails the Status window will show the “Span Fail” status

for the gasses failing to be Span calibrated, see figure 4.27.

Figure 4.27 Status window after a failing Span calibration

Содержание INNOVA 1316A-1

Страница 1: ...BE6020 14 Instruction Manual INNOVA 1316A 1 Multi Gas Monitor BZ6012 1316A 1 PC Software...

Страница 2: ...ting Started 17 2 1 Installing the Monitor 18 2 1 1 Operating Environment 18 2 1 2 The Gas Sample Line 18 2 1 3 Mains Supply 19 2 1 4 Checking and Changing the Fuses 19 2 2 The BZ 6012 Software 19 2 2...

Страница 3: ...ibration 54 4 1 2 Field Calibration 54 4 2 Zero Calibration and O2 Span Calibration 54 4 2 1 Zero Calibration Procedure 57 4 2 2 Error and Warnings Related to a Zero Calibration 61 4 3 Span Calibratio...

Страница 4: ...________________________________________ _____________________________________________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual...

Страница 5: ...l The instrument itself is placed in a well ventilated area outside the potentially hazardous zone and That a sufficiently long tube is connected to the Gas Outlet on the back panel so that the sample...

Страница 6: ...for a monitoring system comprising a 1316A 1 Multi Gas Monitor and its associated PC software package BZ 6012 The software for 1316A 1 is available in a Windows XP and Vista version as BZ6012 for 131...

Страница 7: ...____________________________________ _____________________________________________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Pag...

Страница 8: ...omplete with PC software that allows you to configure and calibrate the monitor prior to measuring display the measurement data numerically and or graphically while measurements are being made The sto...

Страница 9: ...and processing electronics necessary to do highly accurate measurement of gas concentrations The UA1372 are connected to the NDIR module for data transfer to the Controlling PC Software Measurement s...

Страница 10: ...eries of measurements for later recall any other PC software that can interpret a space delimited file for example certain spreadsheet programs Note though that the save to disk process is not a dump...

Страница 11: ...molecules in the sample The absorption of infrared light increases with the number of gas molecules in the light path As the concentration of infrared absorbing gas increases the transmission of infr...

Страница 12: ...nologies A S Instruction Manual Page 12 of 98 Figure 1 2 Simple NDIR Gas Monitor 1 4 2 The Infrared Transmission Spectra The concentration of a subject gas in the sample is computed as a function of t...

Страница 13: ...he infrared source to pass through the sample gas Infrared transparent sapphire windows are provided at each end of the cell A microprocessor controlled transducer and thermistor provide measurement c...

Страница 14: ...is produced by the reference detector which provides an output that varies with light intensity and is not affected by the sample gas The HC detector includes a thermistor The detector block temperatu...

Страница 15: ...ge is set when the Sample Cell Temperature is not within its allowed range NO Sensor Temperature A thermistor located in each NO sensor assembly monitors NO sensor temperature It is used as follows Se...

Страница 16: ...O2 and NO sensors through this manifold The O2 sensor provides a linear output of approximately 9 to 13 milli volts that is proportional to the Oxygen concentration in the sample The NO sensor provid...

Страница 17: ...___________________________________ _____________________________________________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page...

Страница 18: ...sample point and the monitor should be kept as short as possible to assist response times If you are unsure about the type of sample line for your application contact your LumaSense representative fo...

Страница 19: ...power cable is connected to a socket on the rear panel The on off switch is located immediately above this socket 2 1 4 Checking and Changing the Fuses On delivery ensure that the correct fuses are u...

Страница 20: ...ware can be installed and started the PC must fulfil the necessary requirements see section 2 2 1 It is recommended that the person who installs the BZ6012 application is familiar with installing prog...

Страница 21: ...BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 21 of 98 6 In the next window it s possible to change the directory on the hard disk where the BZ6012 program wil...

Страница 22: ...______________________________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 22 of 98 8 During installation the following windo...

Страница 23: ..._____________________________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 23 of 98 a It is now possible to start the BZ6012 A...

Страница 24: ...the USB driver for the 1316A 1A 1 USB interface must be installed 1 Insert the USB driver for Multi Gas Monitor INNOVA 1316A 1 CD ROM disk into the CD ROM drive and wait for the auto start of the USB...

Страница 25: ..._________________________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 25 of 98 4 In the Choose Destination Location window se...

Страница 26: ...________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 26 of 98 6 Wait for the Setup Status window to finish 7 In the InstallShield Wiz...

Страница 27: ..._______________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 27 of 98 8 In the following pop up window select Install to install the USB driver for 13...

Страница 28: ...nitor can be connected to the PC either using the RS 232 connector or the USB connector on the monitor s rear panel The monitor has a standard RS 232 9 pin male female socket on its rear panel This is...

Страница 29: ...which COM port you have used you will require this information to set up the communication parameters You may choose to use the ports COM1 to COM4 If you are unsure refer to information about your com...

Страница 30: ...made section 2 3 you can start the software Please make sure that the 1316A 1 monitor is connected and powered up before starting the BZ6012 software or else the BZ6012 software will not be able to d...

Страница 31: ...oftware Feel free to try the various movement commands as you read through this text Note If an incorrect COM port is set not every screen will be available to you 2 6 1 Screen Layout Nearly every scr...

Страница 32: ...Screen The BZ 6012 is menu driven software You move around the screen to highlight the parameter or option fields you want to work with The Tab key will move the cursor to the next field Shift Tab wi...

Страница 33: ...al Page 33 of 98 2 The system should now be ready for use 2 8 Starting a Measurement Press the Soft Key START A measurement task is started and with the Gas Conc ticked in the Settings Field on the Ma...

Страница 34: ...___________________________ _____________________________________________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 34 of 9...

Страница 35: ...installed correctly and you are familiar with using the software For instructions on installation and using the software see Chapter 2 Note the calibration procedure is covered in Chapter 4 3 2 Softw...

Страница 36: ...asurement results Averaging None HC mode Gives the possibility to select the reference for measurement of Hydro Carbons It is possible to have the data presented as either Hexane or Propane Averaging...

Страница 37: ...or LumaSense Technologies A S Instruction Manual Page 37 of 98 Figure 3 2 BZ6012 Main Window showing measurement results using averaging over 4 samples Mean values are in the upper part and real time...

Страница 38: ...values To change the settings select none mean or mean STDEV and the number of samples to use during averaging Press OK and then START the window is now updated according to the new settings Zero It i...

Страница 39: ..._______ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 39 of 98 Please also see the section Zero Soft Key Figure 3 4 The Status screen File Log Selecting File L...

Страница 40: ...Off the data log use the setting on the Main Window workspace When you stop a measurement the current data file can be closed To close a log file pull down the file menu and select Close File Should y...

Страница 41: ...Decimal separator 0 00 Start Soft Key On pressing the Start Soft Key data is collected by the BZ6012 Application Software to be displayed on the screen Start can also be activated by pulling down the...

Страница 42: ...nsor are span calibrated with room air Gas concentration data is only valid after a successful zero calibration Zero request interval timeout 90 seconds after POR power on reset followed by a 3 minute...

Страница 43: ...ty to have a text comment stored in the log file on the PC s Hard disk Figure 3 7 The BZ 6012 Main menu screen showing Time Relative time and Gas Concentrations for a 1316A 1 attached to COM port 3 3...

Страница 44: ...for gases reported in ppm Channels Field The Channels field in the bottom part of the Graphics1 screen is used to Select the gases for which the measurement data is to be presented in the graphical s...

Страница 45: ...ll running Graphics2 In the Graphics2 mode the x axis is a time axis The y axis is divided to present an individual axis for each gas See figure 3 9 Figure 3 9 The BZ 6012 Graphics screen showing Conc...

Страница 46: ...ent 1316A 1 to display the measurement result Start Stop Freeze Clear Soft Keys START and STOP Soft Keys is used to start and stop a measurement task respectively CLEAR Soft Key is used to refresh the...

Страница 47: ...l parts for example the flow rate If anything abnormal is detected with any of the parameters tested for the error will be reported in the status screen see figure 3 10 The status screen in figure 3 1...

Страница 48: ...bration Replace the O2 sensor Please refer to section 5 1 8 when installing a new O2 sensor 3 4 4 IR signal lost This fault indicate that the sample Cell is contaminated The sample cell and windows mu...

Страница 49: ...emperature range The detector temperature is out of range Measurement accuracy might be affected Verify that the monitor is operating within the specified operating temperature range 3 4 7 Pump Low Fl...

Страница 50: ...__________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 50 of 98 3 5 Reset At any time it is possible to perform a reset to re...

Страница 51: ...the following Start up and initialization Self test Thermal warm up After a cold start or a Software Reset bench command the warm up time period is 35 seconds maximum After leaving standby mode the ty...

Страница 52: ...t should be started before doing any calibration Normally Standby mode is terminated and Start up mode is entered when measurement is being started If the Standby mode was activated by a sample cell o...

Страница 53: ...______________________________________________ _____________________________________________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction...

Страница 54: ...individual response curves are stored in the NDIR module flash memory and enable the Multi Gas Monitor 1316A 1 to measure gas concentration accurately 4 1 2 Field Calibration The Multi Gas Monitor IN...

Страница 55: ...in ambient air is used for the zero calibration Zero Request The Zero Request see figure 4 1 is set true under the following conditions At POR power on reset When the Multi Gas Monitor is turned ON or...

Страница 56: ...ambient temperature Short term sample cell contamination caused by inadequate particle filtering Long term sample cell contamination caused by deposits on the sample cell wall or windows Zero calibra...

Страница 57: ...increments 2 Power on The first Zero during a power on cycle takes 5 seconds longer than a subsequent Zero with the same PT value 3 NO Concentration When the Zero O2 Span Calibration command is trans...

Страница 58: ...nse Technologies A S Instruction Manual Page 58 of 98 1 Ensure that the monitor has been switched on for at least 30 minutes 2 When the Main Menu screen is displayed select Zero O2 Span from the Bench...

Страница 59: ...Zero O2 Span is started controlled by the BZ6012 going through the following steps i The pump is turned OFF and all solenoid valves are deactivated ii After a settling delay the ambient pressure Atm P...

Страница 60: ...le gas by pumping room air from the zero inlet on the rear panel through the entire flow system During the zero calibration purge period the O2 sensor s electrical zero offset is calculated and stored...

Страница 61: ...c In Progress in figure 4 3 is changed from a red In Progress to a green Not in Progress in the status screen see figure 4 5 Figure 4 5 Status Window showing Zero not required The 30 minute zero reque...

Страница 62: ...Technologies A S Instruction Manual Page 62 of 98 Figure 4 6 Status Window displaying Operation Mode Start up 2 The Multi Gas Monitor INNOVA is in Stand By mode 3 A Flow Fault has been detected see f...

Страница 63: ...ogies A S Instruction Manual Page 63 of 98 Figure 4 7 The Status Window displaying Zero failed 5 If the reference channel gain cannot be set the following warnings occur see figure 4 7 CO2 Zero Fail C...

Страница 64: ...____________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 64 of 98 Figure 4 8 The Status window showing Data Invalid and IR signal los...

Страница 65: ..._____________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 65 of 98 Figure 4 9 The Status Window displaying New O2 Sensor Required Notice In t...

Страница 66: ...n is not required to maintain accurate gas concentration measurements The Multi Gas Monitor may need to be routinely span calibrated with suitable mixtures of calibration gases Span calibration is rec...

Страница 67: ...Hydrocarbon Propane or Hexane Carbon Monoxide and Carbon Dioxide are required to span calibrate the VM0100A If UA1372A is mounted with electrochemical sensors O2 VM200A and NO VM0201A then calibration...

Страница 68: ...to let the Multi Gas Monitor INNOVA 1316A 1 warm up for at least 5 minutes For optimum span calibration accuracy let the Multi Gas Monitor INNOVA 1316A 1 warm up for at least 30 minutes While the Mul...

Страница 69: ..._________________________ _____________________________________________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 69 of 98...

Страница 70: ...e 70 of 98 Figure 4 14 The Status window displaying that a new O2 sensor is required Prior to any span calibration perform a Zero O2 span calibration after completion of the warm up time Initially set...

Страница 71: ...4 16 Main window displaying measurement started Open the status window and press the Zero button in the Main window in order to perform a Zero calibration The ambient air is taken from the Zero refer...

Страница 72: ..._______ _____________________________________________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 72 of 98 Figure 4 17 Status...

Страница 73: ...nse Technologies A S Instruction Manual Page 73 of 98 Pull Down the Bench Command menu and select the Mode Select bench command see figure 4 19 Figure 4 19 The Bench Command Menu showing Mode Select I...

Страница 74: ...0 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 74 of 98 Connect the SPAN gas to the INLET on the rear panel of the Multi Gas Monitor INNOVA 1316A 1 Pull down the Ben...

Страница 75: ...e 75 of 98 Tick the gas ses to be Span calibrated and key in concentration value s see figure 4 23 Press the Send button to perform the Span calibration Observe the Process State change to In Progress...

Страница 76: ..._______________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 76 of 98 Figure 4 24 Span Calibration window showing Span calibration in progress...

Страница 77: ...__________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 77 of 98 After a successful Span calibration the gasses calibrated will show t...

Страница 78: ..._________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 78 of 98 If the Span calibration fails the Status window will show the...

Страница 79: ...See figure 4 28 Press the Send button to set mode 5 Figure 4 28 Select Mode 5 in the Mode Select window Stop the measurement by pressing the Stop button in the Main window Finally set the group Zero t...

Страница 80: ...tle 3 Connect the calibration gas bottle as described in section 4 3 4 4 Open the gas valve and adjust the flow so that a small surplus flow exists in the side stream tube 5 Press the Send button to s...

Страница 81: ..._____________________________________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 81 of 98 Figure 4 30 Span Calibration windo...

Страница 82: ...gies A S Instruction Manual Page 82 of 98 Before starting a Hydrocarbon calibration verify that the Hydrocarbon selected in the Hydrocarbon Mode Hexane Propane is as for the supplied gas from the gas...

Страница 83: ...be performed using multi component gas mixtures In the Span calibration window see figure 4 22 select the gases to be calibrated and key in the appropriate concentrations from the certificate from th...

Страница 84: ...bration constants for the HC CO and CO2 channels should not significantly differ from the factory span calibration constants If a newly calculated span calibration constant does differ by greater than...

Страница 85: ...e gain Calibration please make sure that the Mode is set back into 5 and that the Zero calibration is set to Auto as described in section 4 3 5 4 3 8 Installing a new NO sensor After installation the...

Страница 86: ...ogies A S Instruction Manual Page 86 of 98 Figure 4 36 The New NO sensor window If a new sensor is installed Press SEND Warning never attempt to send the new NO sensor command after a NO span calibrat...

Страница 87: ..._____________________________________________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 87 of 98 Select Reset Span Figure 4...

Страница 88: ...______________________________________________ _____________________________________________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction...

Страница 89: ...least once a year Remove the top cover Remove the DS0790 filter by detaching the luerlok fittings Install a new DS0790 filter Figure 5 1 Picture showing the DS0790 zero inlet dust filter 5 1 2 Changin...

Страница 90: ..._____________________________ _____________________________________________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 90 of...

Страница 91: ...nologies A S Instruction Manual Page 91 of 98 3 Remove the fuses from the holders and check that they have the correct rating T 1 6 A slow blow see figure 5 3 4 If the installed fuses do not have the...

Страница 92: ...___________________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 92 of 98 Figure 5 4 The Pump Control Window By selecting On a...

Страница 93: ...____________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 93 of 98 Figure 5 5 The System ID Window The System ID window displays the Serial Number Model numbe...

Страница 94: ...s A S Instruction Manual Page 94 of 98 Select Device Control Figure 5 6 The Device Control Window In the DCM 1 select DC to be Set the remaining DCM DC are set as shown in Figure 5 6 Press the Send bu...

Страница 95: ...logies A S Instruction Manual Page 95 of 98 Select Miscellaneous Data Figure 5 7 The Miscellaneous Window In the Miscellaneous window the Ambient Temperature is shown after pressing the Send button Th...

Страница 96: ...r LumaSense Technologies A S Instruction Manual Page 96 of 98 5 1 7 Pressure Data Pull down the Bench Command Menu Select Pressure Data Figure 5 8 The Pressure Data Window The Ambient Pressure through...

Страница 97: ...pull tab Be careful not to tear it b Carefully pull on the tab and remove the sensor from the 1316A 1 Multi Gas Monitor UA1372 manifold 3 Sensor Installation a Position the new sensor at the sensor m...

Страница 98: ...LumaSense Technologies A S Tel 45 44 20 01 00 Energivej 30 Fax 45 44 20 01 01 DK 2750 Ballerup Denmark http www lumasenseinc com 1316A 1...

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