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27

2.  Inspect the venting system for proper size and horizontal pitch, 

as required in the National Fuel Gas Code, ANSI Z223.1 or the 

Natural Gas and Propane Installation Code CAN/CSA-B149.1 

and these instructions. Determine that there is no blockage or 

restriction,  leakage,  corrosion  and  other  deficiencies  which 

could cause an unsafe condition.

3.  So far as is practical, close all building doors and windows

 

and all doors between the space in which the water heater(s) 

connected to the venting system are located and other spaces 

of the building.  Turn on all appliances not connected to the 

venting system.  Turn on all exhaust fans, such as range hoods 

and bathroom exhausts, so they shall operate at maximum 

speed.  Close fireplace dampers.

4.  Follow the lighting instruction.  Place the water heater being

 

inspected in operation.  Adjust thermostat so appliance shall 

operate continuously.

5.  Test for draft hood spillage at the relief opening after 5 minutes

 

of main burner operation.

6.  After it has been determined that each appliance connected

 

to the venting system properly vents when tested as outlined 

above, return doors, windows, exhaust fans, fireplace dampers 

and any other gas burning appliance to their previous conditions 

of use.

7.  If improper venting is observed during any of the above tests,

 

the venting system must be corrected.

 WARNING

FAILURE TO CORRECT BACK DRAFTS MAY CAUSE AIR 

CONTAMINATION AND UNSAFE CONDITIONS.

•   If the back draft cannot be corrected by the normal method or

 

if a suitable draft cannot be obtained, a blower type flue gas 

exhauster  must  be  employed  to  assure  proper  venting  and 

correct combustion.

PREVENTIVE MAINTENANCE

CHECK THE PILOT

At least once a year, check the pilot burner, fig. 15, and the main

 

burner, fig. 16, for proper operation.  Refer to the following pilot 

and main burner sections.

PILOT BURNER

For  access  to  pilot,  unfasten  two  screws  to  burner  cover  and

 

remove.  Locate the burner with pilot and remove screw holding 

burner to manifold.  Unfasten pilot tubing from valve and slide out 

burner and pilot.

Servicing  of  the  pilot  burner  includes  keeping  pilot  free  of  lint,

 

cleaning the burner head, the primary air opening and the orifice 

of the pilot burner.

Pilot burner flame is affected by:

1.  Low gas pressure.

•    Adjust pilot flame by means of the pilot gas adjustment  

 

located on the gas valve.  See fig. 17.

•    The  pilot  flame  should  envelop  sensing  device  with  5/8”

 

(1.6cm) flame, fig. 16.  Remove pilot adjustment cover screw, 

fig. 15.  Turn inner adjustment screw clockwise to decrease, or 

counterclockwise to increase pilot flame.  Be sure to replace 

cover screw on gas valve after adjustment to prevent possible 

gas leakage.

2.  Clogged pilot burner orifice.

  •  

Clean or replace orifice.  A clogged orifice will restrict   

 

gas flow.

3.  Incorrect orifice.

•   Replace.  See Table 7, for correct orifice for type of gas  

 

used.  Orifice size is stamped on the wrench flats.

FIGURE 14

Pilot sensing device must sense a flame before sparking will stop.  

Loose wires or a draft may cause intermittent or abnormal sparking.  

To eliminate this condition, first correct loose wiring condition, and 

then, if necessary, increase pilot flame.

PILOT BURNER ASSEMBLY

FIGURE 15

MAIN BURNER

The  main  burner,  fig.  16,  should  display  the  following 

characteristics:

•    Cause  rapid  ignition  and  carry  over  of  flame  across  entire

 

burner.

•  Give reasonably quiet operation during ignition, burning and

    

extinction.

•  Cause no excessive lifting of flame from burner ports.

Содержание CG 120 THRU 400A

Страница 1: ...E CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOUR SAFETY PLEASE READ THOROUGHLY BEFORE INSTALLING AND USING THIS APPLIANCE Thank you for buying this energy efficient wate...

Страница 2: ...58 kW Hr 379 L 183 cm 12 cm 165 cm 142 cm 50 cm 58 cm 1 2 143 cm 15 cm 77 cm 1 50 2 00 2 00 1 50 2 00 2 00 286 Kg 329 Kg CG N L 250 000 BTR Hr 100 Gal 72 00 4 50 65 13 55 87 19 75 23 1 2 56 38 8 30 2...

Страница 3: ...1745 1393 1162 996 871 776 697 632 583 538 500 CG N L 199 000 BTUH 100 Gal 80 643 482 386 322 276 241 214 193 175 161 148 132 199100 A 58 Kw Hr 379 L 2434 1825 1461 1219 1045 912 810 731 662 609 560...

Страница 4: ...bleshooting Guide 32 Operational Checklist 33 Limited Warranty 34 Page Page FOREWORD These designs comply withANSI Z21 10 3 CSA4 3 as an automatic circulating or automatic storage tank type water heat...

Страница 5: ...ve and heavier than air It collects first in the low areas making its odor difficult to detect at nose level If LP gas is present or even suspected do not attempt to find the cause yourself Go to a ne...

Страница 6: ...nt with orifices sized for the particular installation elevation Correct orifice sizing and parts may be obtained from Lochinvar LLC When ordering be sure to state the model number and the altitude of...

Страница 7: ...TION and HOLD OPEN DAMPER For normal operation the switch should be in the AUTOMATIC OPERATION position If there is a problem with the damper the Service Switch can be placed in the HOLD OPEN DAMPER p...

Страница 8: ...n on combustible flooring in an alcove when the minimum clearance from any combustion construction are followed as indicated in figure 6 and Table 2 The National Sanitation Foundation also recommends...

Страница 9: ...ee MAINTENANCE section for details of tank cleanout procedure AIR REQUIREMENTS REFER TO THE CURRENT EDITION OF THE NATIONAL FUEL GAS CODE ANSI Z223 1 NFPA 54 FOR CANADA CONSULT NATURAL GAS AND PROPANE...

Страница 10: ...AND ASPHYXIATION Heater must be protected from freezing downdrafts Remove all soot or other obstructions from the chimney that will retard a free draft Type B venting is recommended with these heater...

Страница 11: ...CG N L 180080 200080 200100 199100 Input 180 000 190 000 199 000 Btuh Total Vent Height Feet Draft Hood 6 6 8 10 15 20 30 50 100 Input Btuh Rise Vent Connector Diameter in inches 180 000 1 Ft 8 8 8 8...

Страница 12: ...N L 305065 A Input 305 000 Btuh Total Vent Height Feet Draft Hood 8 6 8 10 15 20 30 50 100 Input Btuh Rise Vent Connector Diameter in inches 315 000 1 Ft 10 10 10 10 10 10 305 000 2 Ft 10 10 10 10 10...

Страница 13: ...tank which may be used in conjunction with this appliance shall also be installed with a properly sized rated and approved combination temperature ANSI and pressure ASME relief valve s WARNING THE PU...

Страница 14: ...F THE GAS SUPPLY SYSTEM NOT THE HEATER VENT BLOCKAGE MAY OCCUR DURING ICE STORMS IT IS IMPORTANT TO GUARD AGAINST GAS VALVE FOULING FROM CONTAMINANTS IN THE GAS WAYS SUCH FOULING MAY CAUSE IMPROPER OP...

Страница 15: ...UPPLY PRESSURE TESTING EXCEEDING 1 2 PSIG 3 5 kPa GAS SUPPLY LINE MUST BE CAPPED WHEN DISCONNECTED FROM THE HEATER FOR TEST PRESSURES OF 1 2 PSIG 3 5 kPa OR LESS THE APPLIANCE NEED NOT BE DISCONNECTED...

Страница 16: ...ULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROLWARNING ON PAGE 27 IF HIGHER PREHEATTEMPERATURESARE NECESSARY TO OBTAINADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FOR...

Страница 17: ...T BE CLOSED ON DURING THERINSEOPERATIONANDOPEN OFF WHENDISHWASHER IS NOT OPERATING OR WHEN ON LONG STANDBY NOTE 2 INSTALL LINE TEMPERATURE CONTROL IN AN UNINSULATED TEE BEYOND THE DISHWASHING MACHINE...

Страница 18: ...n the installation diagrams on the following pages are typical TWO TEMPERATURE TWO HEATERS ONE PRE HEATER ONE BOOSTER HEATER WITH OR WITHOUT BUILDING RECIRCULATION The discharge opening of the tempera...

Страница 19: ...3 ADJUST PLUG COCK SO THE SANITIZING LOOP FLOW RATE DOES NOT CAUSE UNNECESSARY TURBULENCE IN THE TANK PIPE RELIEF VALVE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH LOCAL CODES CIRCULATING RETURN LINE CO...

Страница 20: ...WITH MIXING VALVE TWO PRE HEATERS WITH BOOSTER HEATER DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 27 IF HIGHER PREHEAT T...

Страница 21: ...TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES PIPE RELIEF VALVE TO OPEN DRAIN IF BUILDING CIRCULATING LOOP IS USED CONNECT TO...

Страница 22: ...uctions MULTIPLE UNIT INSTALLATIONS For multiple unit installations contact Lochinvar Parts Department 300 Maddox Simpson Pkwy Lebanon TN 37090 Phone 615 889 8900 Fax 615 882 2918 email parts_team loc...

Страница 23: ...AVOIDRISKOF FIRE OR EXPLOSION PURGE DISCHARGE MUST NOT ENTER CONFINEDAREAS OR SPACES WHERE IGNITION CAN OCCUR THEAREAMUSTBE WELLVENTILATEDANDALLSOURCES OF IGNITION MUST BE INACTIVATED OR REMOVED WARNI...

Страница 24: ...24 FOR NATURAL GAS MODELS FOR YOUR SAFETY READ BEFORE OPERATING OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING...

Страница 25: ...25 FOR PROPANE GAS MODELS FOR YOUR SAFETY READ BEFORE OPERATING OPERATING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCE...

Страница 26: ...hority The water temperature is controlled by a thermostat Fig 3 which has two sensing elements One sensor is located near the top of the tank and the other is near the center The thermostat is set in...

Страница 27: ...combustion PREVENTIVE MAINTENANCE CHECK THE PILOT At least once a year check the pilot burner fig 15 and the main burner fig 16 for proper operation Refer to the following pilot and main burner sectio...

Страница 28: ...a pressure gauge or a manometer to the gauge port and refer to Table 5 for correct manifold pressure 2 Use this formula to clock the meter Be sure that other gas consuming appliances are not operating...

Страница 29: ...ther information contact your dealer ANODE ROD INSPECTION The heater tank is equipped with anode rods to provide corrosion control At least once a year the anode rods should be checked to determine if...

Страница 30: ...g screws securely 7 Replace outer jacket cover plate In some water areas the sediment might not be removed by this method and may result in the water heater making rumbling or boiling noises To dissol...

Страница 31: ...xt trial for ignition check gas supply pilot burner spark and flame sense wiring flame rod contaminated or out of position burner ground connection 3 Recycle Flame failed during run Initiate new trial...

Страница 32: ...n fuse or circuit breaker 5 Disconnect switch off 6 Harness not plugged into appliance receptacle A FLUE DAMPER OPEN OR OPENING Unit is calling for heat and damper disc should be in vertical position...

Страница 33: ...s slower Call service agent Check gas input If incorrect adjust gas pressure or replace main burner orifice Draft hood not installed or Call service agent Install draft hood or baffles as one or more...

Страница 34: ...so installed at the heater s and operational at all times The temperature and pressure relief valve installed on the heater is not an acceptable method 4 SERVICE AND REPAIR EXPENSES Under the limited...

Страница 35: ...35 NOTES...

Страница 36: ...36 Copyright 2011 Lochinvar LLC All rights reserved 300 Maddox Simpson Parkway Lebanon TN 37090 Phone 615 889 8900 Fax 615 547 1000 Technical Service email 2tech lochinvar com www Lochinvar com...

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