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6

  Do not

 cover the instruction manual.  Keep it on the side of the 

water heater or nearby for future reference.

• 

Do not

 allow insulation to come within 2” (5 cm) of the burners, 

to prevent blockage of combustion air flow to the burners.

• 

Do not

 allow insulation to come within 9” (23 cm) of floor, (within 

2” (5 cm) of bottom cover) to prevent blockage of combustion 

air flow to the burners.

• 

Do

 inspect the insulation blanket frequently to make sure it 

does not sag, thereby obstructing combustion air flow.

 Do

  obtain  new  labels  from  Lochinvar  for  placement  on  the 

blanket directly over the existing labels.

HIGH ALTITUDE INSTALLATIONS

 WARNING

INSTALLATIONS ABOVE 2000 FEET (610 METERS) REQUIRE 

REPLACEMENT OF THE BURNER ORIFICES IN ACCORDANCE 

WITH  THE  CURRENT  EDITION  OF  NATIONAL  FUEL  GAS 

CODE  (ANSI  Z223.1).  FOR  CANADIAN  INSTALLATIONS 

CONSULT NATURAL GAS AND PROPANE INSTALLATION 

CODE  CAN/CSA-B149.1  CURRENT  EDITION.  FAILURE  TO 

REPLACE THE ORIFICES WILL RESULT IN IMPROPER AND 

INEFFICIENT OPERATION OF THE APPLIANCE RESULTING 

IN THE PRODUCTION OF INCREASED LEVELS OF CARBON 

MONOXIDE GAS IN EXCESS OF SAFE LIMITS WHICH COULD 

RESULT IN SERIOUS PERSONAL INJURY OR DEATH.

You should contact your gas supplier for any specific changes

 

which may be required in your area.

As elevation above sea level is increased, there is less oxygen 

per cubic foot of air.  Therefore, the heater input rate should be 

reduced at high altitudes for satisfactory operation with the reduced 

oxygen supply.  Failure to make this reduction would result in an 

overfiring of the heater causing sooting, poor combustion and/or 

unsatisfactory heater performance.

Ratings specified by manufacturers for most appliances apply 

for elevations up to 2000 feet (610 m).  For elevations above 

2000 feet (610), ratings must be reduced at the rate of 4% for 

each 1000 feet (305 m) above sea level.  For example, if a 

heater is rated at 120,000 Btuh (35 Kwh) at sea level, to rate 

the heater at 4000 feet (1219 m), you subtract 4 (once for each 

thousand feet) x 04 (4% input reduction) x 120,000 (original 

rating)  from  the  original  rating.    Therefore,  to  calculate  the 

input rating at 4,000 feet (121.9 m): 4 x .04 x 120,000 =19,200 

Btuh (5.6 Kwh), 120,000 (35 Kwh) - 19,200 (5.6 Kwh) = 100,800 

Btuh (29.4 Kwh).  At 6000 feet (1829 m) the correct input rating 

should be 91,200 Btuh (26.7 Kwh).

The input reduction is primarily achieved by reducing the size 

of the main burner orifices. To do this, the main burner orifices 

require  replacement  with  orifices  sized  for  the  particular 

installation  elevation.    Correct  orifice  sizing  and  parts  may 

be obtained from Lochinvar, LLC. When ordering, be sure to 

state the model number and the altitude of the location where 

the water heater is being installed.
Upon completion of derating of the heater, adjustment to the gas 

pressure regulator may be required.  See CHECKING THE INPUT 

section in this manual for inlet and manifold pressure requirements.
Also due to the input rating reduction required at high altitudes, 

the  output  rating  of  the  appliance  is  reduced  and  should  be 

compensated for in the sizing of the equipment for application.

FEATURES

THE ELIMINATOR 

(SELF-CLEANING SYSTEM)

These  units  include  The  Eliminator  (Self-Cleaning  System) 

installed  in  the  front  water  inlet.    See  figure  2. The  Eliminator 

must be oriented correctly for proper function.  There is a marked 

range on the pipe nipple portion of the Eliminator, that must be 

aligned with the top of the inlet spud. A label above the jacket 

hole  has  an  arrow  that  will  point  to  the  marked  portion  of  the 

pipe nipple if the orientation is correct. If the arrow does not point 

within the marked range on the pipe nipple, adjust the pipe nipple 

to correct.  A pipe union is supplied with the Eliminator to reduce 

the  probability  of  misaligning  the  Eliminator  accidentally  while 

tightening the connection to the inlet water supply line.  Improper 

orientation of the Eliminator can cause poor performance of the 

heater  and  can  significantly  reduce  outlet  water  temperatures 

during heavy draws.

NOTE: The inlet tube may have 1, 3 or 7 cross-tubes.

FIGURE 2

For  proper  function, The  Eliminator  must  be  oriented  correctly.  

There is a marked range on the pipe nipple that must be aligned with 

the top of the inlet spud (check for label on the appliance) to assure 

proper orientation. Please check to confirm that the marked range 

is in alignment with the top of the spud.  A pipe union is supplied 

with The Eliminator to help eliminate the possibility of changing 

the orientation by accidentally over-tightening the inlet supply line. 

Improper  orientation  of The  Eliminator  may  cause  temperature 

build-up issues or spells of colder than usual water temperatures.

HIGH LIMIT SWITCH

The digital thermostat (Fig. 3) contains the high limit (energy cutoff) 

sensor. The high limit switch interrupts main burner gas flow should 

the water temperature reach 203°F (95°C).

In the event of high limit switch operation, the appliance cannot be 

restarted unless the water temperature is reduced to approximately 

120°F (49°C). The high limit reset button on the front of the control 

then needs to be depressed.

Содержание CG 120 THRU 400A

Страница 1: ...E CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOUR SAFETY PLEASE READ THOROUGHLY BEFORE INSTALLING AND USING THIS APPLIANCE Thank you for buying this energy efficient wate...

Страница 2: ...58 kW Hr 379 L 183 cm 12 cm 165 cm 142 cm 50 cm 58 cm 1 2 143 cm 15 cm 77 cm 1 50 2 00 2 00 1 50 2 00 2 00 286 Kg 329 Kg CG N L 250 000 BTR Hr 100 Gal 72 00 4 50 65 13 55 87 19 75 23 1 2 56 38 8 30 2...

Страница 3: ...1745 1393 1162 996 871 776 697 632 583 538 500 CG N L 199 000 BTUH 100 Gal 80 643 482 386 322 276 241 214 193 175 161 148 132 199100 A 58 Kw Hr 379 L 2434 1825 1461 1219 1045 912 810 731 662 609 560...

Страница 4: ...bleshooting Guide 32 Operational Checklist 33 Limited Warranty 34 Page Page FOREWORD These designs comply withANSI Z21 10 3 CSA4 3 as an automatic circulating or automatic storage tank type water heat...

Страница 5: ...ve and heavier than air It collects first in the low areas making its odor difficult to detect at nose level If LP gas is present or even suspected do not attempt to find the cause yourself Go to a ne...

Страница 6: ...nt with orifices sized for the particular installation elevation Correct orifice sizing and parts may be obtained from Lochinvar LLC When ordering be sure to state the model number and the altitude of...

Страница 7: ...TION and HOLD OPEN DAMPER For normal operation the switch should be in the AUTOMATIC OPERATION position If there is a problem with the damper the Service Switch can be placed in the HOLD OPEN DAMPER p...

Страница 8: ...n on combustible flooring in an alcove when the minimum clearance from any combustion construction are followed as indicated in figure 6 and Table 2 The National Sanitation Foundation also recommends...

Страница 9: ...ee MAINTENANCE section for details of tank cleanout procedure AIR REQUIREMENTS REFER TO THE CURRENT EDITION OF THE NATIONAL FUEL GAS CODE ANSI Z223 1 NFPA 54 FOR CANADA CONSULT NATURAL GAS AND PROPANE...

Страница 10: ...AND ASPHYXIATION Heater must be protected from freezing downdrafts Remove all soot or other obstructions from the chimney that will retard a free draft Type B venting is recommended with these heater...

Страница 11: ...CG N L 180080 200080 200100 199100 Input 180 000 190 000 199 000 Btuh Total Vent Height Feet Draft Hood 6 6 8 10 15 20 30 50 100 Input Btuh Rise Vent Connector Diameter in inches 180 000 1 Ft 8 8 8 8...

Страница 12: ...N L 305065 A Input 305 000 Btuh Total Vent Height Feet Draft Hood 8 6 8 10 15 20 30 50 100 Input Btuh Rise Vent Connector Diameter in inches 315 000 1 Ft 10 10 10 10 10 10 305 000 2 Ft 10 10 10 10 10...

Страница 13: ...tank which may be used in conjunction with this appliance shall also be installed with a properly sized rated and approved combination temperature ANSI and pressure ASME relief valve s WARNING THE PU...

Страница 14: ...F THE GAS SUPPLY SYSTEM NOT THE HEATER VENT BLOCKAGE MAY OCCUR DURING ICE STORMS IT IS IMPORTANT TO GUARD AGAINST GAS VALVE FOULING FROM CONTAMINANTS IN THE GAS WAYS SUCH FOULING MAY CAUSE IMPROPER OP...

Страница 15: ...UPPLY PRESSURE TESTING EXCEEDING 1 2 PSIG 3 5 kPa GAS SUPPLY LINE MUST BE CAPPED WHEN DISCONNECTED FROM THE HEATER FOR TEST PRESSURES OF 1 2 PSIG 3 5 kPa OR LESS THE APPLIANCE NEED NOT BE DISCONNECTED...

Страница 16: ...ULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROLWARNING ON PAGE 27 IF HIGHER PREHEATTEMPERATURESARE NECESSARY TO OBTAINADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FOR...

Страница 17: ...T BE CLOSED ON DURING THERINSEOPERATIONANDOPEN OFF WHENDISHWASHER IS NOT OPERATING OR WHEN ON LONG STANDBY NOTE 2 INSTALL LINE TEMPERATURE CONTROL IN AN UNINSULATED TEE BEYOND THE DISHWASHING MACHINE...

Страница 18: ...n the installation diagrams on the following pages are typical TWO TEMPERATURE TWO HEATERS ONE PRE HEATER ONE BOOSTER HEATER WITH OR WITHOUT BUILDING RECIRCULATION The discharge opening of the tempera...

Страница 19: ...3 ADJUST PLUG COCK SO THE SANITIZING LOOP FLOW RATE DOES NOT CAUSE UNNECESSARY TURBULENCE IN THE TANK PIPE RELIEF VALVE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH LOCAL CODES CIRCULATING RETURN LINE CO...

Страница 20: ...WITH MIXING VALVE TWO PRE HEATERS WITH BOOSTER HEATER DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 27 IF HIGHER PREHEAT T...

Страница 21: ...TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES PIPE RELIEF VALVE TO OPEN DRAIN IF BUILDING CIRCULATING LOOP IS USED CONNECT TO...

Страница 22: ...uctions MULTIPLE UNIT INSTALLATIONS For multiple unit installations contact Lochinvar Parts Department 300 Maddox Simpson Pkwy Lebanon TN 37090 Phone 615 889 8900 Fax 615 882 2918 email parts_team loc...

Страница 23: ...AVOIDRISKOF FIRE OR EXPLOSION PURGE DISCHARGE MUST NOT ENTER CONFINEDAREAS OR SPACES WHERE IGNITION CAN OCCUR THEAREAMUSTBE WELLVENTILATEDANDALLSOURCES OF IGNITION MUST BE INACTIVATED OR REMOVED WARNI...

Страница 24: ...24 FOR NATURAL GAS MODELS FOR YOUR SAFETY READ BEFORE OPERATING OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING...

Страница 25: ...25 FOR PROPANE GAS MODELS FOR YOUR SAFETY READ BEFORE OPERATING OPERATING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCE...

Страница 26: ...hority The water temperature is controlled by a thermostat Fig 3 which has two sensing elements One sensor is located near the top of the tank and the other is near the center The thermostat is set in...

Страница 27: ...combustion PREVENTIVE MAINTENANCE CHECK THE PILOT At least once a year check the pilot burner fig 15 and the main burner fig 16 for proper operation Refer to the following pilot and main burner sectio...

Страница 28: ...a pressure gauge or a manometer to the gauge port and refer to Table 5 for correct manifold pressure 2 Use this formula to clock the meter Be sure that other gas consuming appliances are not operating...

Страница 29: ...ther information contact your dealer ANODE ROD INSPECTION The heater tank is equipped with anode rods to provide corrosion control At least once a year the anode rods should be checked to determine if...

Страница 30: ...g screws securely 7 Replace outer jacket cover plate In some water areas the sediment might not be removed by this method and may result in the water heater making rumbling or boiling noises To dissol...

Страница 31: ...xt trial for ignition check gas supply pilot burner spark and flame sense wiring flame rod contaminated or out of position burner ground connection 3 Recycle Flame failed during run Initiate new trial...

Страница 32: ...n fuse or circuit breaker 5 Disconnect switch off 6 Harness not plugged into appliance receptacle A FLUE DAMPER OPEN OR OPENING Unit is calling for heat and damper disc should be in vertical position...

Страница 33: ...s slower Call service agent Check gas input If incorrect adjust gas pressure or replace main burner orifice Draft hood not installed or Call service agent Install draft hood or baffles as one or more...

Страница 34: ...so installed at the heater s and operational at all times The temperature and pressure relief valve installed on the heater is not an acceptable method 4 SERVICE AND REPAIR EXPENSES Under the limited...

Страница 35: ...35 NOTES...

Страница 36: ...36 Copyright 2011 Lochinvar LLC All rights reserved 300 Maddox Simpson Parkway Lebanon TN 37090 Phone 615 889 8900 Fax 615 547 1000 Technical Service email 2tech lochinvar com www Lochinvar com...

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