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15

INSTALLATION DIAGRAMS-TOP INLET/OUTLET USAGE

GENERAL

The  type,  size  and  location  of  the  relief  valves  must  be  in 

accordance with local codes.  The locations of the relief valves 

shown in the installation diagrams are typical.  The heater has a 

factory installed high temperature limit switch and temperature 

and pressure relief valve.

Cold water lines to heater should be installed as shown in order

 

to minimize gravity circulation of hot water to building cold water 

lines.

A listed temperature and pressure relief valve of adequate capacity 

is installed on the heater.  The locations shown in the installation 

diagrams on the following pages are typical.

The  discharge  opening  of  the  temperature  and  pressure  relief 

valve,  located in front of the heater must be piped to an open drain 

and should not be subject to freezing temperatures.

Install in accordance with all local codes.

Use of the top inlet water connection requires installation of an inlet 

dip tube (refer to figure 11).   The tube is supplied in the heater. 

Follow caution labels if  applying heat to this fitting. Do not allow 

pipe dope to contact the plastic tube during installation.

CODE RESTRICTIONS

Use  of  the  top  inlet  water  connection  is  not  permitted  on 

installations in the state of North Carolina, due to the material of 

the tube (Polypropylene).  Where such code restrictions exist, use 

only lower inlet tank connection.  This may also require a heat 

trap - check local codes. The “Top Outlet” connection may still be 

used on these applications.  Plug or cap all unused openings in 

the tank before filling with water.

 DANGER

TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE 

TEMPERATURE AT FIXTURES.  SEE WATER TEMPERATURE 

CONTROL WARNING ON PAGE 27.  IF HIGHER PREHEAT 

TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE 

BOOSTER OUTPUT, ADD AN ANTI-SCALD VALVE FOR HOT 

WATER SUPPLIED TO FIXTURES.

TUBE INLET INSTALLATION

FIGURE 13

BEFORE PLACING THE HEATER IN OPERATION, CHECK FOR 

GAS LEAKAGE. 

 Use soap and water solution or other material 

acceptable for the purpose in locating the leaks.  

DO NOT USE 

MATCHES, CANDLES, FLAME OR OTHER SOURCES OF 

IGNITION FOR THIS PURPOSE.

DISCONNECT THE HEATER AND ITS MANUAL GAS SHUT-OFF 

VALVE FROM THE GAS SUPPLY PIPING SYSTEM DURING ANY 

SUPPLY PRESSURE TESTING EXCEEDING 1/2 PSIG (3.5 kPa).  

GAS SUPPLY LINE MUST BE CAPPED WHEN DISCONNECTED 

FROM THE HEATER FOR TEST PRESSURES OF 1/2 PSIG  

(3.5 kPa) OR LESS. THE APPLIANCE NEED NOT BE 

DISCONNECTED, BUT MUST BE ISOLATED FROM THE 

SUPPLY PRESSURE TEST BY CLOSING THE MANUAL GAS 

Shut-off VALVE.

GAS METER SIZE — NATURAL GASES ONLY

Be sure the gas meter has sufficient capacity to supply the full

 

rated gas input of the water heater as well as the requirements of 

all other gas fired equipment supplied by the meter.  If gas meter 

is too small, ask the gas company to install a larger meter having 

adequate capacity.

GAS PRESSURE REGULATOR

The  gas  pressure  regulator  is  built  into  the  gas  valve  and  is

 

equipped to operate on the gas specified on model and rating 

plate.  The regulator is factory adjusted to deliver gas to burner 

at correct water column pressure allowing for a nominal pressure 

drop through the controls.

The minimum gas supply pressure for input adjustment must

 not 

be less than 4.5” w.c. (1.12 kPa) for natural gas and 11.0” w.c. 

(2.74 kPa) for propane gas.

Do  not  subject  the  combination  gas  valve  to  inlet  gas 

 

pressures  of  more  than  14.0”  W.C.  (3.48  kPa)  -  natural  gas, 

 

14.0”  W.C.  (3.48  kPa)-  propane  gas.   A  service  regulator  is 

necessary if higher gas pressures are encountered.

Gas pressure specified in Table 5, refer to flow pressure taken

 at 

pressure tap of automatic gas valve while heater is operating.

GROUNDING INSTRUCTIONS

This water heater must be connected to a grounded metal, 

permanent  wiring  system;  or  an  equipment  grounding 

conductor  must  be  run  with  the  circuit  conductors  and 

connected to the equipment grounding terminal or lead on 

the water heater.

HEATER WIRING

All electrical work must be installed in accordance with the current 

edition of the National Electrical Code NFPA 70. For Canada use 

Canadian Electrical Code CSA C22.1 and must conform to all local 

code authority having jurisdiction. 

 AN ELECTRICAL GROUND 

IS REQUIRED TO REDUCE RISK OF ELECTRICAL SHOCK OR 

POSSIBLE ELECTROCUTION.

For Canadian installations the electrical connections and grounding 

shall be done in accordance with current Canadian Electrical Code 

CSA C22.1, Part 1 and/or local codes.

If any of the original wire as supplied with the appliance must be 

replaced, use only type 105°C thermoplastic or equivalent.  250°C 

type F must be used for the flame sensor leads and the spark 

ignition cable must be high voltage 250°C.

Содержание CG 120 THRU 400A

Страница 1: ...E CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOUR SAFETY PLEASE READ THOROUGHLY BEFORE INSTALLING AND USING THIS APPLIANCE Thank you for buying this energy efficient wate...

Страница 2: ...58 kW Hr 379 L 183 cm 12 cm 165 cm 142 cm 50 cm 58 cm 1 2 143 cm 15 cm 77 cm 1 50 2 00 2 00 1 50 2 00 2 00 286 Kg 329 Kg CG N L 250 000 BTR Hr 100 Gal 72 00 4 50 65 13 55 87 19 75 23 1 2 56 38 8 30 2...

Страница 3: ...1745 1393 1162 996 871 776 697 632 583 538 500 CG N L 199 000 BTUH 100 Gal 80 643 482 386 322 276 241 214 193 175 161 148 132 199100 A 58 Kw Hr 379 L 2434 1825 1461 1219 1045 912 810 731 662 609 560...

Страница 4: ...bleshooting Guide 32 Operational Checklist 33 Limited Warranty 34 Page Page FOREWORD These designs comply withANSI Z21 10 3 CSA4 3 as an automatic circulating or automatic storage tank type water heat...

Страница 5: ...ve and heavier than air It collects first in the low areas making its odor difficult to detect at nose level If LP gas is present or even suspected do not attempt to find the cause yourself Go to a ne...

Страница 6: ...nt with orifices sized for the particular installation elevation Correct orifice sizing and parts may be obtained from Lochinvar LLC When ordering be sure to state the model number and the altitude of...

Страница 7: ...TION and HOLD OPEN DAMPER For normal operation the switch should be in the AUTOMATIC OPERATION position If there is a problem with the damper the Service Switch can be placed in the HOLD OPEN DAMPER p...

Страница 8: ...n on combustible flooring in an alcove when the minimum clearance from any combustion construction are followed as indicated in figure 6 and Table 2 The National Sanitation Foundation also recommends...

Страница 9: ...ee MAINTENANCE section for details of tank cleanout procedure AIR REQUIREMENTS REFER TO THE CURRENT EDITION OF THE NATIONAL FUEL GAS CODE ANSI Z223 1 NFPA 54 FOR CANADA CONSULT NATURAL GAS AND PROPANE...

Страница 10: ...AND ASPHYXIATION Heater must be protected from freezing downdrafts Remove all soot or other obstructions from the chimney that will retard a free draft Type B venting is recommended with these heater...

Страница 11: ...CG N L 180080 200080 200100 199100 Input 180 000 190 000 199 000 Btuh Total Vent Height Feet Draft Hood 6 6 8 10 15 20 30 50 100 Input Btuh Rise Vent Connector Diameter in inches 180 000 1 Ft 8 8 8 8...

Страница 12: ...N L 305065 A Input 305 000 Btuh Total Vent Height Feet Draft Hood 8 6 8 10 15 20 30 50 100 Input Btuh Rise Vent Connector Diameter in inches 315 000 1 Ft 10 10 10 10 10 10 305 000 2 Ft 10 10 10 10 10...

Страница 13: ...tank which may be used in conjunction with this appliance shall also be installed with a properly sized rated and approved combination temperature ANSI and pressure ASME relief valve s WARNING THE PU...

Страница 14: ...F THE GAS SUPPLY SYSTEM NOT THE HEATER VENT BLOCKAGE MAY OCCUR DURING ICE STORMS IT IS IMPORTANT TO GUARD AGAINST GAS VALVE FOULING FROM CONTAMINANTS IN THE GAS WAYS SUCH FOULING MAY CAUSE IMPROPER OP...

Страница 15: ...UPPLY PRESSURE TESTING EXCEEDING 1 2 PSIG 3 5 kPa GAS SUPPLY LINE MUST BE CAPPED WHEN DISCONNECTED FROM THE HEATER FOR TEST PRESSURES OF 1 2 PSIG 3 5 kPa OR LESS THE APPLIANCE NEED NOT BE DISCONNECTED...

Страница 16: ...ULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROLWARNING ON PAGE 27 IF HIGHER PREHEATTEMPERATURESARE NECESSARY TO OBTAINADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FOR...

Страница 17: ...T BE CLOSED ON DURING THERINSEOPERATIONANDOPEN OFF WHENDISHWASHER IS NOT OPERATING OR WHEN ON LONG STANDBY NOTE 2 INSTALL LINE TEMPERATURE CONTROL IN AN UNINSULATED TEE BEYOND THE DISHWASHING MACHINE...

Страница 18: ...n the installation diagrams on the following pages are typical TWO TEMPERATURE TWO HEATERS ONE PRE HEATER ONE BOOSTER HEATER WITH OR WITHOUT BUILDING RECIRCULATION The discharge opening of the tempera...

Страница 19: ...3 ADJUST PLUG COCK SO THE SANITIZING LOOP FLOW RATE DOES NOT CAUSE UNNECESSARY TURBULENCE IN THE TANK PIPE RELIEF VALVE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH LOCAL CODES CIRCULATING RETURN LINE CO...

Страница 20: ...WITH MIXING VALVE TWO PRE HEATERS WITH BOOSTER HEATER DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 27 IF HIGHER PREHEAT T...

Страница 21: ...TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES PIPE RELIEF VALVE TO OPEN DRAIN IF BUILDING CIRCULATING LOOP IS USED CONNECT TO...

Страница 22: ...uctions MULTIPLE UNIT INSTALLATIONS For multiple unit installations contact Lochinvar Parts Department 300 Maddox Simpson Pkwy Lebanon TN 37090 Phone 615 889 8900 Fax 615 882 2918 email parts_team loc...

Страница 23: ...AVOIDRISKOF FIRE OR EXPLOSION PURGE DISCHARGE MUST NOT ENTER CONFINEDAREAS OR SPACES WHERE IGNITION CAN OCCUR THEAREAMUSTBE WELLVENTILATEDANDALLSOURCES OF IGNITION MUST BE INACTIVATED OR REMOVED WARNI...

Страница 24: ...24 FOR NATURAL GAS MODELS FOR YOUR SAFETY READ BEFORE OPERATING OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING...

Страница 25: ...25 FOR PROPANE GAS MODELS FOR YOUR SAFETY READ BEFORE OPERATING OPERATING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCE...

Страница 26: ...hority The water temperature is controlled by a thermostat Fig 3 which has two sensing elements One sensor is located near the top of the tank and the other is near the center The thermostat is set in...

Страница 27: ...combustion PREVENTIVE MAINTENANCE CHECK THE PILOT At least once a year check the pilot burner fig 15 and the main burner fig 16 for proper operation Refer to the following pilot and main burner sectio...

Страница 28: ...a pressure gauge or a manometer to the gauge port and refer to Table 5 for correct manifold pressure 2 Use this formula to clock the meter Be sure that other gas consuming appliances are not operating...

Страница 29: ...ther information contact your dealer ANODE ROD INSPECTION The heater tank is equipped with anode rods to provide corrosion control At least once a year the anode rods should be checked to determine if...

Страница 30: ...g screws securely 7 Replace outer jacket cover plate In some water areas the sediment might not be removed by this method and may result in the water heater making rumbling or boiling noises To dissol...

Страница 31: ...xt trial for ignition check gas supply pilot burner spark and flame sense wiring flame rod contaminated or out of position burner ground connection 3 Recycle Flame failed during run Initiate new trial...

Страница 32: ...n fuse or circuit breaker 5 Disconnect switch off 6 Harness not plugged into appliance receptacle A FLUE DAMPER OPEN OR OPENING Unit is calling for heat and damper disc should be in vertical position...

Страница 33: ...s slower Call service agent Check gas input If incorrect adjust gas pressure or replace main burner orifice Draft hood not installed or Call service agent Install draft hood or baffles as one or more...

Страница 34: ...so installed at the heater s and operational at all times The temperature and pressure relief valve installed on the heater is not an acceptable method 4 SERVICE AND REPAIR EXPENSES Under the limited...

Страница 35: ...35 NOTES...

Страница 36: ...36 Copyright 2011 Lochinvar LLC All rights reserved 300 Maddox Simpson Parkway Lebanon TN 37090 Phone 615 889 8900 Fax 615 547 1000 Technical Service email 2tech lochinvar com www Lochinvar com...

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