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LITE-CHECK CERTIFIER 1200

OPERATIONS MANUAL

LITE-CHECK CERTIFIER FOR

FMVSS/CMVSS 121-BRAKE TIMING TEST

WITH LIGHTS, AIR AND ABS

Version 1.0.0 Sept 25, 2019

301 N. HAVANA ST.

SPOKANE, WA 99202

800-343-8579

WWW.LITE-CHECK.COM

Содержание CERTIFIER 1200

Страница 1: ...CERTIFIER 1200 OPERATIONS MANUAL LITE CHECK CERTIFIER FOR FMVSS CMVSS 121 BRAKE TIMING TEST WITH LIGHTS AIR AND ABS Version 1 0 0 Sept 25 2019 301 N HAVANA ST l SPOKANE WA 99202 l 800 343 8579 WWW LIT...

Страница 2: ...remote control via Bluetooth If you experience interaction of remotes of multiple testers operated in close proximity contact LITE CHECK for assistance For reliable remote control operation the teste...

Страница 3: ...MING TESTS ON AN ACTUAL TRAILER OR DOLLY Performing the Air Leak Test when Attached to a Trailer or Dolly Performing the 121 Timing Test when Attached to a Trailer or Dolly Performing the Service Brak...

Страница 4: ...Lite Check CERTIFIER 1200 Operations Manual 4 APPENDIX 7 Way Wiring System Pin Designations Normal Power Up Procedure 39 39 40 Table of Contents continued...

Страница 5: ...forms all ABS tests and configuring following manufacturers procedures Reads and writes the following ABS manufacturers Bendix Haldex and Meritor Wabco Key Features of the Certifier 1200 GUI display f...

Страница 6: ...he picture The hub gathers data from up to eight 8 sensors interprets that data and transmits the result to the 1200 Certifier The hub communicates with your 1200 Certifier via an antenna mounted unde...

Страница 7: ...y metal Description This kit provides additional equipment necessary to perform that portion of the 121 brake timing Tests Differential which applies only to converter dollies and trailers designed to...

Страница 8: ...inter shelf 5 Install your shop air connector to the air filter regulator on the left side of the tester Do not supply air at this time but only when instructed Assure shop air supply is capable of su...

Страница 9: ...e to be sure your 1200 Certifier is ready to be used for testing The 3rd test Differential test will only need to be done if you are testing a trailer or dolly which is designed to tow another vehicle...

Страница 10: ...ernal fittings as needed to locate the source of the leak s and continue 5d Tighten fittings and thread seal them as needed and continue 5e Select START again as in step 4 If this retry fails call LIT...

Страница 11: ...of the hub display 3 The Setup HUB Sensors dialog should be displayed In this dialog identify the appropriate hub port which has the sensor cable coming from the 50 CI reservoir attached to it On tha...

Страница 12: ...and the RELEASE time should read read 700 705 milliseconds To increase the SET time turn the valve on the FRONT of the Air Manifold clockwise To decrease the SET time turn the valve on the FRONT of t...

Страница 13: ...input pressure to the vehicle being tested 5 psi to less than 20 psi 1 psi difference or less 20 psi to less than 40 psi 2 psi difference or less 40 psi or greater 5 of the input pressure or less Thi...

Страница 14: ...ted to be Curbside for the Air Leak and 121 Timing Tests This sensor needs to be changed from Curbside to Rear Then click on Continue in the box below the list of Sensors The Differential Test will no...

Страница 15: ...light circuit MARKER MARKER Tests marker light circuit AUX AUX Tests auxiliary power circuit power to ABS LEFT LEFT Tests left turn circuit TAIL TAIL Tests tail light circuit RIGHT RIGHT Tests right...

Страница 16: ...nce between tester systems and the tablet contact LITE CHECK Technical Support for assistance at 1 800 343 8579 INTERPRETING PANEL DISPLAYS INDICATORS AND ALARMS General The 1200 Certifier utilizes tw...

Страница 17: ...tart of a test See page 24 for a sample of this Panel This VIN number will be incorporated into part of the PDF file name of the Report For example if a user entered 1234ABC for the VIN number of a ve...

Страница 18: ...artup Screen 5 Fill in the Trailer Information Panel with the appropriate data This panel is the left side of the Main 1200 Startup Screen The VIN number is required so enter the VIN number for this v...

Страница 19: ...or dolly WARNING Failure to connect the Emergency air can cause brake compounding and damage the brake chamber 4 Attach the SERVICE Air output glad hand from the tester to the SERVICE glad hand port...

Страница 20: ...d and then click Retry See below for how to adjust the two valves The SET time should read 350 355 milliseconds and the RELEASE time should read read 700 705 milliseconds To increase the SET time turn...

Страница 21: ...Kit is an option which can be purchased separately from the 1200 Certifier 1 On the Diff Kit notice the Air Flow direction sticker Connect the Service Air line from the 1200 Certifier tester to the co...

Страница 22: ...ad you need to select the proper type of trailer dolly under test In the Tests to Run check the boxes for Air Leak and Differential The other choices in the Trailer Information Panel are optional entr...

Страница 23: ...CT key a second time to charge the service line This will enable the Sensor Test to be performed The brakes can also be cycled on and off with the tablet or the BRAKE key on the tester while the opera...

Страница 24: ...21 Timing or the Differential test After selection s made click START to initiate Tests will run sequentially until they all pass or a failure is encountered Test Status section Displays the results o...

Страница 25: ...nsor Status Sensor status and air pressure available to the Service gladhand Differential Sensor Status Sensor status and air pressure before any changes are made by the Manifold System Channel The Ch...

Страница 26: ...r True or False HUB Serial Number Serial Number of the Hub HUB Firmware Version Firmware version installed in the Hub HUB Voltage Voltage of the battery in the Hub HUB Channel The Channel the Hub is u...

Страница 27: ...screen so you can try the update again But this time this box will NOT be checked This is expected because when you try the update a 2nd time you will NOT want to enable the bootloader command again T...

Страница 28: ...time unlock and modify fields as needed Air Leak Test section First use the Scroll Bar on the far right edge to be able to see all 6 items in the Air Leak Test section Detail for these items are on th...

Страница 29: ...ss at which the test is marked FAIL 121 Timing Test This test will perform the brake response time and display the results Settings are adjustable by using the blue slider on each of the three availab...

Страница 30: ...ilable in the Configuration box Select all Tests to Run by clicking on each box next to the Test Name Then click on Start to start running all the selected tests Test Status may be watched on the righ...

Страница 31: ...e and current of all circuits are displayed The Air Leak test will start after all the electrical tests pass If any electrical circuit test fails all testing will stop Then the user will be given a ch...

Страница 32: ...d you can watch the elapsed time of the test is incrementing it means the test is still running Elapsed time is also available by looking at the progress line in the large graph or in the Summary box...

Страница 33: ...ck CERTIFIER 1200 Operations Manual 33 After the Air Leak test passes the Setup Hub Sensors popup is shown Locate the Sensor in the list which is attached to the back of the trailer or dolly under tes...

Страница 34: ...00 Operations Manual 34 This snapshot shows the 121 Timing Test has passed Values of all attached and selected sensors are displayed Duration of the 121 Timing test is displayed Service Charge and Ser...

Страница 35: ...able in the drop downs Duration snapshot values Times of each previous test and the current Differential test are displayed Sensor Pressure Status Front and Rear sensor values and the Delta between th...

Страница 36: ...l Test has passed Air value supplied and the difference between the sensors in use are shown on 2 charts Duration of the previous tests the Differential Test and the total of all tests are displayed P...

Страница 37: ...page The Differential Test has failed and is marked Red in the Status bar at the top of the page Also a reason the for the Differential test failing is posted near the top of the Results portion of t...

Страница 38: ...200 Startup Screen page 24 Customer Information data Specific customer data entered earlier on the Settings dropdown Detailed Test Results All tests run have been summarized Electrical Air Leak 121 Ti...

Страница 39: ...Way Wiring System Pin Designations Vehicle to Vehicle Cable ATA SAE J 560b Pin Circuit Tester Key Color 1 Ground White 2 Marker MARKER Black 3 L Turn LEFT Yellow 4 Brake BRAKE Red 5 R Turn RIGHT Green...

Страница 40: ...this bullet entirely If not already powered up turn the Hub on by using its red button Supply 110 VAC to the Tester and turn on the Tester using the switch on the left side Connect the air source Min...

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