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Elevating Work Platform Operation Manual

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Содержание SR1018D

Страница 1: ...NGONG GROUP JINAN HEAVY MACHINERY CO LTD Warning Operators and maintenance personnel must read and understand this manual before operating and maintaining this vehicle otherwise it may lead to casualt...

Страница 2: ...ted for the first time in January 2021 Lingong Group Jinan Heavy Machinery Co Ltd Add 12th Floor Building 3 Lushangguoaocheng 9777 Jingshi Road Lixia District Jinan China Tel 86 0531 67605017 Fax 86 0...

Страница 3: ...1 16 Battery Safety 7 1 17 Tilting Hazard 8 Chapter 2 Machine Nomenclature 9 Chapter 3 Decals and Warning Labels 13 Chapter 4 Specifications 23 Chapter 5 Control Station 53 5 1 Ground Control Station...

Страница 4: ...orm 94 9 7 Drive on Slope 94 9 8 Platform Extension and Retraction 95 9 9 Emergency Descent 95 9 10 Using Platform Control Station to Operate on the Ground 95 9 11 Outrigger Operation 95 9 12 Safety A...

Страница 5: ...ual is copyrighted material The reproduction or copy of this manual is not allowed without the written approval of LGMG The information technical specifications and drawings in this manual are the lat...

Страница 6: ...es listed in this manual are only applicable to the specified uses of this machine LGMG assumes no responsibility if this machine is used beyond the range of this manual The user and the operator shal...

Страница 7: ...Elevating Work Platform Operation Manual V...

Страница 8: ...Elevating Work Platform Operation Manual 1 Chapter 1 Safety...

Страница 9: ...Elevating Work Platform Operation Manual 2...

Страница 10: ...g on safe operation of the vehicle 1 3 Classification of Hazards Notice Classification of hazards The meanings of symbols color codes and characters of LGMG s products are as follows Security warning...

Страница 11: ...efore cutting off the power supply 5 Do not operate the machine when there is lightning or storms 6 Do not use the machine as a ground wire during welding 1 7 Safety of Work Area 1 The platform can on...

Страница 12: ...e aerial work platform or install additional equipment for placing tools or other materials on platforms pedals or guardrails which will increase platform weight and surface area or load 21 Do not pus...

Страница 13: ...chine is in the stowed position 1 11 Crash Hazards 1 Pay attention to any items or obstacles within the machine s sight line and in any blind spots when starting or running the machine 2 Pay attention...

Страница 14: ...d stop all operation 3 Be sure to perform all maintenance and operation according to the instructions in this manual 4 Be sure to keep all labels and decals at the appropriate locations Replace any th...

Страница 15: ...outrigger at the steering end first when the automatic leveling function is not used and a single outrigger is lowered 3 Raise the platform only when the machine is level Do not set the machine to be...

Страница 16: ...Elevating Work Platform Operation Manual 9 Chapter 2 Machine Nomenclature...

Страница 17: ...Elevating Work Platform Operation Manual 10...

Страница 18: ...el 2 Platform Guard Rails 10 Hydraulic Oil Tank 3 Extension Platform 11 Fuel Tank 4 Document Box 12 Non Steering Wheel 5 Platform Control Station 13 Outrigger Foot Pad If Equipped 6 Lanyard Anchorage...

Страница 19: ...Elevating Work Platform Operation Manual 12...

Страница 20: ...Elevating Work Platform Operation Manual 13 Chapter 3 Decals and Warning Labels...

Страница 21: ...Elevating Work Platform Operation Manual 14...

Страница 22: ...Elevating Work Platform Operation Manual 15 SR1018D SR1218D Decals Diagram...

Страница 23: ...tructions 8 Company Logo 27 Prohibition sign 9 Hanger sign 28 Reduce platform warning sign 10 Wheel load capacity sign 29 Hazard mark of tipping 11 Fuel tank sign 30 Emergency lowing mark 12 Whole mac...

Страница 24: ...Elevating Work Platform Operation Manual 17 SR1018D SR1218D Decals...

Страница 25: ...Elevating Work Platform Operation Manual 18...

Страница 26: ...Elevating Work Platform Operation Manual 19 SR1023D SR1323D SR1623D Decals Diagram...

Страница 27: ...of hydraulic oil tank 8 Pressure hazard identification 30 IPAF 9 Mark of drive form 31 Prohibition of sparks sign 10 Emergency lowing mark 32 Attention in overhaul 11 Whole machine nameplate 33 Fuel...

Страница 28: ...Elevating Work Platform Operation Manual 21 SR1023D SR1323D SR1623D Decals...

Страница 29: ...Elevating Work Platform Operation Manual 22...

Страница 30: ...Elevating Work Platform Operation Manual 23 Chapter 4 Specifications...

Страница 31: ...Elevating Work Platform Operation Manual 24...

Страница 32: ...machine kg 3980 Main Dimensions Item Parameters Item Parameters Length of whole machine with ladder without ladder m 3 12 3 02 Extending size of platform m 1 52 Width of whole machine m 1 79 Wheel ba...

Страница 33: ...te When hydraulic oil and diesel are filled it is necessary to use the corresponding hydraulic oil and diesel according to operating environment and temperature and refer to the following contents L H...

Страница 34: ...machine kg 5120 Main Dimensions Item Parameters Item Parameters Length of whole machine with ladder without ladder m 3 12 3 02 Extending size of platform m 1 52 Width of whole machine m 1 79 Wheel ba...

Страница 35: ...te When hydraulic oil and diesel are filled it is necessary to use the corresponding hydraulic oil and diesel according to operating environment and temperature and refer to the following contents L H...

Страница 36: ...machine rising state km h 1 1 Theoretical climbing ability mm 40 Running height m 8 5 Main Dimensions Item Parameters Item Parameters Length of whole machine platform retraction m 4 9 Extension lengt...

Страница 37: ...90 w 0 68L 4 Note When hydraulic oil and diesel are filled it is necessary to use the corresponding hydraulic oil and diesel according to operating environment and temperature and refer to the followi...

Страница 38: ...chine rising state km h 1 1 Theoretical climbing ability mm 40 Running height m 8 5 Main Dimensions Item Parameters Item Parameters Length of whole machine platform retraction m 4 9 Extension length d...

Страница 39: ...90 w 0 68L 4 Note When hydraulic oil and diesel are filled it is necessary to use the corresponding hydraulic oil and diesel according to operating environment and temperature and refer to the followi...

Страница 40: ...cal climbing ability mm 40 Maximum leveling angle of outrigger from left to right 12 Main Dimensions Item Parameters Item Parameters Length of whole machine platform retraction m 4 9 Height of platfor...

Страница 41: ...90 w 0 68L 4 Note When hydraulic oil and diesel are filled it is necessary to use the corresponding hydraulic oil and diesel according to operating environment and temperature and refer to the followi...

Страница 42: ...km h 6 1 Theoretical climbing ability mm 40 Running speed of machine rising state km h 1 1 Running height m 8 5 Main Dimensions Item Parameters Item Parameters Length of whole machine platform retrac...

Страница 43: ...n lifting system and closing walking system Lifting pump Gear pump with displacement of 16 ml r Walking pump Closed variable pump with displacement of 49 ml r System pressure MPa 28 Walking motor Pist...

Страница 44: ...Elevating Work Platform Operation Manual 37 Air temperature Diesel air temperature 4 0 Diesel air temperature 5 10 Diesel air temperature 14 20 Diesel air temperature 29 35 Diesel...

Страница 45: ...km h 6 1 Theoretical climbing ability mm 40 Running speed of machine rising state km h 1 1 Running height m 8 5 Main Dimensions Item Parameters Item Parameters Length of whole machine platform retract...

Страница 46: ...en lifting system and closing walking system Lifting pump Gear pump with displacement of 16 ml r Walking pump Closed variable pump with displacement of 49 ml r System pressure MPa 28 Walking motor Pis...

Страница 47: ...Elevating Work Platform Operation Manual 40 Air temperature Diesel air temperature 4 0 Diesel air temperature 5 10 Diesel air temperature 14 20 Diesel air temperature 29 35 Diesel...

Страница 48: ...km h 6 1 Theoretical climbing ability mm 40 Running speed of machine rising state km h 1 1 Running height m 8 5 Main Dimensions Item Parameters Item Parameters Length of whole machine platform retract...

Страница 49: ...em Parameters Contents Type Open lifting system and closing walking system Lifting pump Gear pump with displacement of 16 ml r Walking pump Closed variable pump with displacement of 49 ml r System pre...

Страница 50: ...Elevating Work Platform Operation Manual 43 Air temperature Diesel air temperature 4 0 Diesel air temperature 5 10 Diesel air temperature 14 20 Diesel air temperature 29 35 Diesel...

Страница 51: ...of machine rising state km h 1 1 Main Dimensions Item Parameters Item Parameters Length of whole machine platform retraction m 4 9 Extension length double extension length m 6 58 Width of whole machi...

Страница 52: ...em pressure MPa 28 Walking motor Piston motor with displacement of 38 ml r Refueling Volume Item Parameters Hydraulic oil 140 L replacement of oil Engine oil CH 4 15W 40 9 5L Diesel 110L Reducer 4 80...

Страница 53: ...achine folding state km h 6 1 Running height m 8 5 Running speed of machine rising state km h 1 1 Main Dimensions Item Parameters Item Parameters Length of whole machine platform retraction m 4 9 Exte...

Страница 54: ...d variable pump with displacement of 49 ml r System pressure MPa 28 Walking motor Piston motor with displacement of 38 ml r Refueling Volume Item Parameters Hydraulic oil 140 L replacement of oil Engi...

Страница 55: ...Elevating Work Platform Operation Manual 48 air temperature 29 35 Diesel...

Страница 56: ...of machine rising state km h 1 1 Theoretical climbing ability mm 40 Main Dimensions Item Parameters Item Parameters Length of whole machine platform retraction m 4 9 Height of platform whole vehicle s...

Страница 57: ...ng pump Gear pump with displacement of 16 ml r Walking pump Closed variable pump with displacement of 49 ml r System pressure MPa 28 Walking motor Piston motor with displacement of 38 ml r Refueling V...

Страница 58: ...Elevating Work Platform Operation Manual 51 Air temperature Diesel air temperature 4 0 Diesel air temperature 5 10 Diesel air temperature 14 20 Diesel air temperature 29 35 Diesel...

Страница 59: ...Elevating Work Platform Operation Manual 52...

Страница 60: ...Elevating Work Platform Operation Manual 53 Chapter 5 Control Station...

Страница 61: ...Elevating Work Platform Operation Manual 54...

Страница 62: ...ndicator Press this button to select LPG 4 Idling selection button of engine with indicator Press this button to select the idling setting of engine The indicator is on indicating that the middle and...

Страница 63: ...e emergency descending function 12 Selection of key switch for platform off Ground Control Station Turn the key switch to the platform and then Platform Control Station will run Turn the key switch to...

Страница 64: ...Idling selection button of engine with indicator Press this button to select the idling setting of engine The indicator is on indicating that the middle and high idling has been selected The indicator...

Страница 65: ...switch to OFF position and then the machine will be shut down Turn the key switch to the ground and then Ground Control Station will run 14 Red emergency shutdown button Push the red emergency shutdo...

Страница 66: ...with standby auxiliary function Press this button to activate the emergency descending function 10 Standby auxiliary descending button Press this button to activate the emergency descending function...

Страница 67: ...ine Press this button to start up the engine 4 Idling selection button of engine with indicator Press this button to select the idling setting of engine The indicator is on indicating that the high id...

Страница 68: ...the enable switch and move the control handle in the direction indicated by the yellow arrow on control panel and then the machine will move in the direction indicated by the yellow arrow 14 Thumb ro...

Страница 69: ...utrigger Press and hold this button to activate the automatic leveling function 3 Gasoline LPG model LPG operating button with indicator Press this button to select LPG 4 Machine tilt button with indi...

Страница 70: ...nction button press the enable switch and move the control handle in the direction indicated by the blue arrow or yellow arrow on control panel and then the machine will move in the direction indicate...

Страница 71: ...the auxiliary descent button to lower the platform Platform Control Station Operation 1 Engine Startup or Shutdown a Turn the key switch to the upper control mode the lower control LCD will display Sy...

Страница 72: ...ers to level the vehicle The control system allows automatic leveling using the outriggers Turn the key switch to the upper control mode start the engine press and hold the automatic leveling button p...

Страница 73: ...Sw Fault 0 14 Chassis start switch error while starting Check the switch and the wiring 21 Chassis Choke Sw Fault 0 15 Chassis Choke Sw Fault 0 15 Shutdown switch opening error while starting Check th...

Страница 74: ...Outrigger right front switch opening error while starting Check the switch and replace the upper control unit 35 Left Rear Outrig Sw Flt 0 23 Left Rear Outrig Sw Flt 0 23 Outrigger left rear switch o...

Страница 75: ...34 Parallel valve coil fault Check the circuit and replace the solenoid valve 54 Up Coil Fault 0 36 Up Coil Fault 0 36 Rising valve coil fault Check the circuit and replace the solenoid valve 55 Down...

Страница 76: ...t 0 4E LR Limit SW Open Fault Check the harness and travel switch 80 Left Front Otrg Coil Flt 0 50 Left Front Otrg Coil Flt 0 50 Left front outrigger solenoid valve coil fault Check the circuit and re...

Страница 77: ...oil Fault 0 61 Coil fault Check the wire replace the solenoid valve 98 HBY Coil Fault 0x62 HBY Coil Fault 0 62 Coil fault Check the wire replace the solenoid valve 99 Platform Overload Fault 0 63 Plat...

Страница 78: ...or 115 NVLVCYL2 0 73 NVLVCYL2 0 73 Injector 2 failure Check the engine connector or sensor 116 INJVLVCYL3 0 74 INJVLVCYL3 0 74 Injector 3 failure Check the engine connector or sensor 117 INVLVCYL4 0 7...

Страница 79: ...thout powering off exceeds a certain value Check the engine connector or sensor 132 RAILME 0 84 RAILME 0 84 The amount of fuel in the fuel gauge exceeds the threshold Check the engine connector or sen...

Страница 80: ...onnector or sensor 146 FRMMNGTSC1 PE 0 92 FRMMNGTSC1PE 0 92 cantotsc1pe data Volume error Check the engine connector or sensor 147 FRMMNGTSC1 TE 0 93 FRMMNGTSC1TE 0 93 cantotsc1te data Volume error Ch...

Страница 81: ...attery voltage Check the engine connector or sensor 162ENGOVER HEAT 0xA2 ENGOVERHEAT 0 A2 Overheat of the engine Check the engine connector or sensor 163 WATERTEMPH IGH 0xA3 WATERTEMPHIG H 0 A3 Coolan...

Страница 82: ...Elevating Work Platform Operation Manual 75 Chapter 6 Pre Operation Check...

Страница 83: ...Elevating Work Platform Operation Manual 76...

Страница 84: ...tor must perform check before operation again before performing the functional test 7 Regular repair and check shall be performed by qualified repair technicians in accordance with the manufacturer s...

Страница 85: ...ll relevant fasteners and pins are in the correct position and tightened Ensure that the guardrail has been installed and guardrail bolts have been properly installed and tightened Note If the platfor...

Страница 86: ...Elevating Work Platform Operation Manual 79 Chapter 7 Workplace Check...

Страница 87: ...Elevating Work Platform Operation Manual 80...

Страница 88: ...for operation of the vehicle The operator should perform pre operation inspection before moving the vehicle to the workplace 2 It is the operator s responsibility to understand and remember the hazard...

Страница 89: ...Elevating Work Platform Operation Manual 82...

Страница 90: ...Elevating Work Platform Operation Manual 83...

Страница 91: ...Elevating Work Platform Operation Manual 84 Chapter 8 Functional Test...

Страница 92: ...Elevating Work Platform Operation Manual 85...

Страница 93: ...t The LCD screen will light up and show SYSTEM READY Note LCD reading display needs to be preheated before display under cold weather conditions 3 Start the engine Emergency Shutdown Test 1 Push the r...

Страница 94: ...e the steering end of the machine 1 Press the driving function button 2 Press and hold the enabling switch on the control handle 3 Press the thumb rocker switch at the top of the control handle in the...

Страница 95: ...of the ground Result The platform is stopped and the tilt alarm sounds 180 times per minute The indicator of enabling button of lifting function will be in red 4 Move the drive control handle in the d...

Страница 96: ...Elevating Work Platform Operation Manual 89...

Страница 97: ...Elevating Work Platform Operation Manual 90...

Страница 98: ...Elevating Work Platform Operation Manual 91 Chapter 9 Operation Instructions...

Страница 99: ...Elevating Work Platform Operation Manual 92...

Страница 100: ...t every new operator should perform pre operation inspections functional tests and workplace inspections before operating the machine 9 3 Emergency Stop 1 On the Ground Control Station or Platform Con...

Страница 101: ...the control handle is moved to the backward Steering 1 Press the driving function button 2 Press and hold the enabling switch on the control handle 3 Turn the steering wheels using the thumb rocker sw...

Страница 102: ...ported up and down the slope See the Transportation and Lifting section for further instructions on transporting the machine 9 8 Platform Extension and Retraction 1 Raise the extension lock handle of...

Страница 103: ...platform to a height which is about 3 2m 10 5ft away off of the ground 2 Lift the safety arm and move it to the middle of scissors axle sleeve rotate it upward until it is vertical 3 Lower the platfor...

Страница 104: ...Elevating Work Platform Operation Manual 97...

Страница 105: ...Elevating Work Platform Operation Manual 98 Chapter 10 Transportation and Lifting Instructions...

Страница 106: ...Elevating Work Platform Operation Manual 99...

Страница 107: ...ff Grasp the guardrail firmly when folding it 10 2 Securing on Trucks or Trailers During Transportation 1 Always lock the wheels of the platform when preparing for transportation 2 Secure the machine...

Страница 108: ...tely Ensure that the extension platform control unit and chassis tray are safely and reliably secured Remove all loose components from the platform 2 Only connect the lifting sling to the specified li...

Страница 109: ...102...

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