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Diagnostics and fault elimination

Diagnostic interfaces
Depending on the purchase order, the inverter will include one of the following modules:

•

No module

•

Keypad

•

WLAN module

•

USB module

Further information on the diagnostic modules can be found here:

Download

Keypad

Keypad

WLAN module
A connection to the WLAN module is established using the connection data.

Connection data (default settings)

IP address

192.168.178.1

SSID

«Product type»_«10-character identification code»

Password

password

LED status display

"RDY" LED (blue)

"ERR" LED (red)

Status/meaning

Off

Supply voltage not available.

Initialisation in progress (inverter is being started.)

Blinks (1 Hz)

Off

Safe torque off (STO) active. The inverter has been inhibited by the integrated safety

system.

Blinks (1 Hz)

Inverter inhibited, error active.

Off

Inverter enabled.

Motor rotates according to the specified setpoint or quick stop is active.

Both LEDs are blinking in a rapidly

alternating mode

Firmware update active.

Both LEDs are blinking in a very rapidly

synchronous mode

"Visual tracking" function is active.

Diagnostics and fault elimination

LED status display

Содержание i510 protec

Страница 1: ...0 37 kW 5 5 kW 0 5 hp 7 5 hp Single phase mains connection 120 V Single phase mains connection 230 240 V Three phase mains connection 230 240 V Three phase mains connection 400 V Three phase mains con...

Страница 2: ......

Страница 3: ...ns and conventions 7 Safety instructions 8 Basic safety instructions 8 Application as directed 9 Foreseeable misuse 9 Residual hazards 10 Product information 12 Features 12 Identification of the produ...

Страница 4: ...29 Terminal data 29 Fusing data 29 3 phase mains connection 230 240 V 30 Connection diagrams 30 Terminal data 31 Fusing data 31 3 phase mains connection 230 240 V Light Duty 32 Connection diagrams 32...

Страница 5: ...persons and device protection 47 EMC data 47 Motor connection 48 Environmental conditions 48 Electrical supply conditions 48 1 phase mains connection 120 V 49 Rated data 49 1 phase mains connection 2...

Страница 6: ...oduct More information For certain tasks information is available in other media Medium Contents topics Engineering Tools For commissioning AKB articles Additional technical information for users in t...

Страница 7: ...er documentation with additional information Example EDKxxx see documentation EDKxxx Layout of the safety instructions DANGER Indicates an extremely hazardous situation Failure to comply with this ins...

Страница 8: ...ated without required covers Connect disconnect all pluggable terminals only in de energized condition Only remove the product from the installation in the de energized state Personnel Only qualified...

Страница 9: ...e product meets the protection requirements of 2014 35 EU Low Voltage Directive The product is not a machine in terms of 2006 42 EU Machinery Directive Commissioning or starting the operation as direc...

Страница 10: ...voltage for the time given next to the symbol Electrostatic sensitive devices Before working on the product the staff must ensure to be free of electrostatic charge High leakage current Carry out fixe...

Страница 11: ...re is a short circuit of two power transistors a residual movement of up to 180 number of pole pairs can occur at the motor e g 4 pole motor residual movement max 180 2 90 Safety instructions Residual...

Страница 12: ...nostic module Shield connection control cable Mains connection Motor connection CANopen or Modbus RTU Standard I O Cable inlet Cable gland shield connection for motor cable Keypad WLAN module or USB m...

Страница 13: ...V A 1 N PE AC 230 240 V B 3 PE AC 230 240 V C 1 N PE AC 230 240 V 3 PE AC 230 240 V D 3 PE AC 400 V 3 PE AC 480 V F Product variant Standard 0 Integrated functional safety Without safety function 0 De...

Страница 14: ...Dimensions The specified installation clearances are minimum dimensions to ensure a sufficient air circulation for cooling purposes They do not consider the bend radiuses of the connecting cables Mec...

Страница 15: ...to 0 37 kW I51AP137A 3 I51AP137D 3 0 75 kW I51AP175A 3 I51AP175D 3 I51AP175F 3 1 1 kW I51AP211D 3 I51AP211F 3 1 5 kW I51AP215D 3 I51AP215F 3 2 2 kW I51AP222F 3 Weight 1 4 kg 1 4 kg 1 5 kg 1 4 kg 1 5...

Страница 16: ...pply to 0 5 HP I51AP137A 3 I51AP137D 3 1 HP I51AP175A 3 I51AP175D 3 I51AP175F 3 1 5 HP I51AP211D 3 I51AP211F 3 2 HP I51AP215D 3 I51AP215F 3 3 HP I51AP222F 3 Weight 3 1 lb 3 1 lb 3 3 lb 3 1 lb 3 3 lb M...

Страница 17: ...kW 5 5 kW The dimensions in mm apply to 2 2 kW I51AP222D 3 3 kW I51AP230C 3 I51AP230F 3 4 kW I51AP240C 3 I51AP240F 3 5 5 kW I51AP255F 3 Weight 1 5 kg 1 6 kg 1 6 kg Mechanical installation Dimensions...

Страница 18: ...HP 7 5 HP The dimensions in inch apply to 3 HP I51AP222D 3 4 HP I51AP230C 3 I51AP230F 3 5 HP I51AP240C 3 I51AP240F 3 7 5 HP I51AP255F 3 Weight 3 3 lb 3 5 lb 3 5 lb Mechanical installation Dimensions 1...

Страница 19: ...ixed installation The PE connection must comply with the standards PE conductor diameter 10 mm2 or use a double PE conductor WARNING Dangerous electrical voltage Device error causes an overvoltage in...

Страница 20: ...ted 1 2 Remove cover 1 Press a screwdriver into the housing slot on the bottom of the device 2 Remove cover The terminals are exposed for wiring Mount cover 1 Mount the housing cover by carefully pres...

Страница 21: ...not have an integrated RFI filter in the AC mains supply In order to meet the EMC requirements according to EN 61800 3 an external EMC filter according to IEC EN 60939 must be used The user must veri...

Страница 22: ...ed in SCCR tables below Marquage UL Convient pour l utilisation sur une installation avec un groupe de moteurs ou sur un circuit capable de fournir au maximum une valeur de courant efficace sym trique...

Страница 23: ...ings the nearest standard ratings less than the calculated value shall apply Inverter Standard Fuses UL248 Circuit Breaker UL489 Mains Rated power SCCR Max rated current Class SCCR Max rated current k...

Страница 24: ...1k 10k 0 10 V S1 DI3 DI4 100 mA 4 4k 24 V 10 V 4 4k 4 4k 4 4k 4 4k 10 mA Standard I O GND 1 DO 1 DI 2 DI 3 DI 4 DI 5 DI 24E GND 1 AI 2 AI 10V GND 1 AO 24V 24E X3 X105 U V W M 3 J J X100 L1 L2 N L3 F1...

Страница 25: ...1 N PE 90 V 132 V AC 45 Hz 65 Hz F1 Q1 PE N 1 N PE 90 V 132 V AC L1 X100 L1 L2 N L3 X100 L1 L2 N L3 1 N PE 90 V 132 V AC 45 Hz 65 Hz F1 Q1 PE N L3 L2 3 N PE AC 190 V 208 V L1 Electrical installation...

Страница 26: ...ghtening torque lb in 18 Required tool Torx key 20 Rated power Prated kW 0 37 0 75 Connection description Motor connection Connection X105 Connection type Pluggable Max cable cross section mm 4 Max ca...

Страница 27: ...F2 Q1 2 PE 170 V 264 V AC 45 Hz 65 Hz PE N L2 2 N PE 208 V 240 V AC L1 X100 L1 L2 N L3 2 PE 170 V 264 V AC 45 Hz 65 Hz F1 F2 Q1 PE N L3 L2 3 N PE 208 V 240 V AC L1 X100 L1 L2 N L3 Electrical installat...

Страница 28: ...ower Prated kW 0 37 1 5 2 2 Connection description Motor connection Connection X105 Connection type Pluggable Max cable cross section mm 4 6 Max cable cross section AWG 10 10 Stripping length mm 8 8 S...

Страница 29: ...allations 4Fusing data 23 Inverter Fuse Circuit breaker RCD Characteristic Max rated current Characteristic Max rated current Type A A mA I51AP137D gG gL gRL 40 B 32 30 Typ B I51AP175D gG gL gRL 40 B...

Страница 30: ...s connection 230 240 V Connection diagrams X100 L1 L2 N L3 3 PE 195 V 264 V AC 45 Hz 65 Hz F1 F3 Q1 PE N L3 L2 3 N PE 208 V 240 V AC Electrical installation Mains connection 3 phase mains connection 2...

Страница 31: ...on description Motor connection Connection X105 Connection type Pluggable Max cable cross section mm 4 6 Max cable cross section AWG 10 10 Stripping length mm 8 8 Stripping length in 0 3 0 3 Tightenin...

Страница 32: ...se Circuit breaker RCD Characteristic Max rated current Characteristic Max rated current Type A A mA I51AP137D gG gL gRL 40 B 32 30 Typ B I51AP175D gG gL gRL 40 B 32 30 Typ B I51AP211D gG gL gRL 40 B...

Страница 33: ...e mains connection 400 V Connection diagrams F1 F3 Q1 X100 L1 L2 N L3 PE N L3 L2 L1 3 N PE AC 400 V 3 PE AC 340 V 528 V 45 Hz 65 Hz Electrical installation Mains connection 3 phase mains connection 40...

Страница 34: ...ction description Motor connection Connection X105 Connection type Pluggable Max cable cross section mm 4 6 Max cable cross section AWG 10 10 Stripping length mm 8 8 Stripping length in 0 3 0 3 Tighte...

Страница 35: ...se Circuit breaker RCD Characteristic Max rated current Characteristic Max rated current Type A A mA I51AP175F gG gL gRL 32 B 32 30 Typ B I51AP211F gG gL gRL 32 B 32 30 Typ B I51AP215F gG gL gRL 32 B...

Страница 36: ...e mains connection 480 V Connection diagrams F1 F3 Q1 X100 L1 L2 N L3 PE N L3 L2 L1 3 N PE AC 480 V 3 PE AC 340 V 528 V 45 Hz 65 Hz Electrical installation Mains connection 3 phase mains connection 48...

Страница 37: ...ction description Motor connection Connection X105 Connection type Pluggable Max cable cross section mm 4 6 Max cable cross section AWG 10 10 Stripping length mm 8 8 Stripping length in 0 3 0 3 Tighte...

Страница 38: ...se Circuit breaker RCD Characteristic Max rated current Characteristic Max rated current Type A A mA I51AP175F gG gL gRL 32 B 32 30 Typ B I51AP211F gG gL gRL 32 B 32 30 Typ B I51AP215F gG gL gRL 32 B...

Страница 39: ...d X9 are located on the inside of the cover Connection description Control terminals Relay output Connection X3 X9 Connection type Non pluggable Non pluggable Max cable cross section mm 1 5 1 5 Max ca...

Страница 40: ...A2 A3 An X216 X216 X216 X216 120 120 CG COM CL TA CH TB CG COM CL TA CH TB CG COM CL TA CH TB CG COM CL TA CH TB Connection description CANopen Connection X216 Connection type Non pluggable Max cable...

Страница 41: ...An X216 X216 X216 X216 120 120 CG COM CL TA CH TB CG COM CL TA CH TB CG COM CL TA CH TB CG COM CL TA CH TB Connection description Modbus RTU Connection X216 Connection type Non pluggable Max cable cro...

Страница 42: ...d earth faults The motor circuit configuration star delta must be adapted to the inverter output voltage The motor must be connected in phase direction of rotation The emergency off function of the ov...

Страница 43: ...ctivate frequency preset 1 20 Hz as speed setpoint X3 DI4 HIGH The drive rotates with 20 Hz 3 Optional Activate reversal a X3 DI3 HIGH The drive rotates at 20 Hz in the opposite direction b Deactivate...

Страница 44: ...splay KSTOP Shortly Operating mode Change to parameterisation mode More than 3 s None anytime possible Save parameter settings in the user memory of the memory module Shortly During operation Scroll t...

Страница 45: ...OP to STOP Shortly No Jog operation Stop motor Display KSTOP Shortly Parameterisation mode Navigate to one level below Group level Parameter level SUB parameter level Editing mode Editing mode Exit ed...

Страница 46: ...tion code Password password LED status display RDY LED blue ERR LED red Status meaning Off Off Supply voltage not available On On Initialisation in progress inverter is being started Blinks 1 Hz Off S...

Страница 47: ...61800 5 1 II 2000 m NN III 0 2000 m NN Insulation of control circuits EN 61800 5 1 Safe mains isolation double reinforced insulation Leakage current AC EN 61800 5 1 3 5 mA Please observe regulations...

Страница 48: ...3 3 3K3 30 55 C Operation at a switching frequency of 2 or 4 kHz Above 45 C reduce rated output current by 2 5 C Operation at a switching frequency of 8 12 or 16 kHz Above 40 C reduce rated output cur...

Страница 49: ...t without mains choke A 9 6 16 8 with mains choke A Apparent output power kVA 0 9 1 6 Rated output current 2 kHz A 2 4 4 2 4 kHz A 2 4 4 2 8 kHz A 2 4 4 2 12 kHz A 2 2 3 8 16 kHz A 1 6 2 8 Power loss...

Страница 50: ...2 5 with mains choke A Apparent output power kVA 0 9 1 6 2 3 2 6 3 6 Rated output current 2 kHz A 2 4 4 2 6 7 9 6 4 kHz A 2 4 4 2 6 7 9 6 8 kHz A 2 4 4 2 6 7 9 6 12 kHz A 2 2 3 8 5 4 6 3 8 6 16 kHz A...

Страница 51: ...mains choke A 6 9 12 17 1 20 27 4 with mains choke A Apparent output power kVA 1 2 2 2 2 6 3 6 4 9 Rated output current 2 kHz A 2 9 5 7 2 8 4 11 5 4 kHz A 2 9 5 7 2 8 4 11 5 Power loss 2 kHz W 30 38 4...

Страница 52: ...utput power kVA 0 9 1 6 2 3 2 6 3 6 4 5 6 2 Rated output current 2 kHz A 2 4 4 2 6 7 9 6 12 16 5 4 kHz A 2 4 4 2 6 7 9 6 12 16 5 8 kHz A 2 4 4 2 6 7 9 6 12 16 5 12 kHz A 2 2 3 8 5 4 6 3 8 6 10 8 14 9...

Страница 53: ...7 9 4 11 4 16 4 17 3 23 8 with mains choke A Apparent output power kVA 1 2 2 2 2 6 3 6 4 9 6 2 8 7 Rated output current 2 kHz A 2 9 5 7 2 8 4 11 5 14 4 19 8 4 kHz A 2 9 5 7 2 8 4 11 5 14 4 19 8 Power...

Страница 54: ...wer kVA 1 6 2 1 2 6 3 8 4 9 6 4 8 7 Rated output current 2 kHz A 2 4 3 2 3 9 5 6 7 3 9 5 13 4 kHz A 2 4 3 2 3 9 5 6 7 3 9 5 13 8 kHz A 2 4 3 2 3 9 5 6 7 3 9 5 13 12 kHz A 1 9 2 9 3 5 5 5 8 7 6 10 4 16...

Страница 55: ...1 8 7 10 3 14 18 3 with mains choke A Apparent output power kVA 2 1 2 6 3 6 4 9 6 4 8 7 11 Rated output current 2 kHz A 2 9 3 8 4 7 6 7 8 8 11 9 15 6 4 kHz A 2 9 3 8 4 7 6 7 8 8 11 9 15 6 Power loss...

Страница 56: ...power kVA 1 7 2 4 2 8 3 9 5 1 6 6 8 9 Rated output current 2 kHz A 2 1 3 3 5 4 8 6 3 8 2 11 4 kHz A 2 1 3 3 5 4 8 6 3 8 2 11 8 kHz A 2 1 3 3 5 4 8 6 3 8 2 11 12 kHz A 1 7 2 7 3 2 4 3 5 6 6 8 8 16 kHz...

Страница 57: ...5 1 7 3 8 6 11 2 15 3 with mains choke A Apparent output power kVA 2 4 2 8 3 9 5 1 6 6 8 9 11 3 Rated output current 2 kHz A 2 5 3 6 4 2 5 8 7 6 9 8 13 2 4 kHz A 2 5 3 6 4 2 5 8 7 6 9 8 13 2 Power los...

Страница 58: ...U Directive 94 62 EC on packaging and packaging waste Packaging Directive The required waste disposal route is shown by material specific labeling with the recycling triangle Example 21 Miscellaneous...

Страница 59: ...GERMANY Hannover HRB 204803 Phone 49 5154 82 0 Fax 49 5154 82 2800 sales de lenze com www Lenze com Lenze Americas Repair 630 Douglas Street Uxbridge MA 01569 UNITED STATES 1 508 278 9100 1 800 217 9...

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