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03/08

506083−01

*2P0308*

*P506083-01*

Page 1

2008 Lennox Industries Inc.

Dallas, Texas, USA

RETAIN THESE INSTRUCTIONS

FOR FUTURE REFERENCE

WARNING

Improper installation, adjustment, alteration,
service or maintenance can cause personal injury,
loss of life, or damage to property.

Installation and service must be performed by a
licensed professional installer (or equivalent) or a
service agency.

CAUTION

Physical contact with metal edges and corners
while applying excessive force or rapid motion can
result in personal injury. Be aware of, and use
caution when working near these areas during
installation or while servicing this equipment.

IMPORTANT

The Clean Air Act of 1990 bans the intentional
venting of refrigerant (CFCs, HCFCs and HFCs) as
of July 1, 1992. Approved methods of recovery,
recycling or reclaiming must be followed. Fines
and/or incarceration may be levied for
noncompliance.

IMPORTANT

This unit must be matched with an indoor coil as
specified in the Lennox Engineering Handbook.
Coils previously charged with HCFC−22 must be
flushed.

INSTALLATION
INSTRUCTIONS

T−Class

t

 TSA*H4 Units

TSA036H4N41, TSA042H4N41,
TSA048H4N41 and TSA060H4N41

AIR CONDITIONER

506083−01 
03/08

Table of Contents

Shipping and Packing List

1

. . . . . . . . . . . . . . . . . . . . . . . . 

TSA*H4 Air Conditioners

1

. . . . . . . . . . . . . . . . . . . . . . . . . 

Unit Dimensions

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

General Information

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Recovering Refrigerant from Existing System

4

. . . . . . . 

Removing Existing Outdoor Unit

5

. . . . . . . . . . . . . . . . . 

Positioning New Outdoor Unit

5

. . . . . . . . . . . . . . . . . . . . . 

New or Replacement Line Set

6

. . . . . . . . . . . . . . . . . . . . . 

Brazing Connections

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Removing Indoor Unit Metering Device 

8

. . . . . . . . . . . . 

Flushing the System

9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installing New Indoor Unit Metering Device

10

. . . . . . . . . 

Testing for Leaks

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Evacuating

 

the System

12

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Servicing Unit Delivered Void of Charge

13

. . . . . . . . . . . 

Electrical Connections

13

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Start−Up and Charging Procedures

15

. . . . . . . . . . . . . . . . 

System Operation

18

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Maintenance

19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Homeowner Information

19

. . . . . . . . . . . . . . . . . . . . . . . . . 

Start−Up and Performance Checklist

20

. . . . . . . . . . . . . . 

Shipping and Packing List

Check the unit for shipping damage and that all included
items listed below are intact. If damaged, or if parts are
missing, immediately contact the last carrier.

1  Assembled outdoor unit

1  Liquid line filter drier

TSA*H4 Air Conditioners

The TSA*H4 Air Conditioners, which will also be referred to
in this instruction as the outdoor unit, uses HFC−410A
refrigerant. This outdoor unit must be installed with a
matching indoor unit and line set as outlined in the TSA*H4
Engineering Handbook. TSA*H4 Air Conditioners are
designed for use in thermal expansion valve (TXV)
systems.

Litho U.S.A.

Содержание TSA036H4N41

Страница 1: ...41 TSA048H4N41 and TSA060H4N41 AIR CONDITIONER 506083 01 03 08 Table of Contents Shipping and Packing List 1 TSA H4 Air Conditioners 1 Unit Dimensions 2 General Information 2 Recovering Refrigerant fr...

Страница 2: ...ble 1 shows torque values for fasteners Table 1 Torque Requirements Parts Recommended Torque Service valve cap 8 ft lb 11 NM Sheet metal screws 16 in lb 2 NM Machine screws 10 28 in lb 3 NM Compressor...

Страница 3: ...nd use an appropriately sized wrench to turn an additional 1 6 turn clockwise as illustrated in figure 2 To Open and Close Angle Type Service Valve A valve stem cap protects the valve stem from contam...

Страница 4: ...as follows With Torque Wrench Finger tighten and then tighten per table 1 Without Torque Wrench Finger tighten and use an appropriately sized wrench to turn an additional 1 12 turn clockwise as illus...

Страница 5: ...CONSIDERATIONS Consider the following when positioning the unit Some localities are adopting sound ordinances based on the unit s sound level registered from the adjacent property not from the install...

Страница 6: ...ne that ran from condenser to evaporator coil Refrigerant was metered into the evaporator by utilizing temperature pressure evaporation effects on refrigerant in the small RFC line The length and bore...

Страница 7: ...caps or service valve stub caps until you are ready to make connections WARNING Danger of fire Bleeding the refrigerant charge from only the high side may result in the low side shell and suction tubi...

Страница 8: ...nnect manifold gauge set from service ports cool down piping with wet rag and remove all wrappings Do not reinstall cores until after evacuation procedure Reinstall service caps if desired to close of...

Страница 9: ...ushing Existing System IMPORTANT The line set and indoor unit coil must be flushed with at least the same amount of clean refrigerant that previously charged the system Check the charge in the flushin...

Страница 10: ...gerant to flow into the system through the suction line valve Allow the refrigerant to pass from the cylinder and through the line set and the indoor unit coil before it enters the recovery machine 4...

Страница 11: ...aining Teflon washer around the other end of the TXV Lightly lubricate connector threads and expose surface of the Teflon ring with refrigerant oil 5 Attach the liquid line assembly to the TXV Finger...

Страница 12: ...or unit 6 After a few minutes open a refrigerant port to ensure the refrigerant you added is adequate to be detected NOTE Amounts of refrigerant will vary with line lengths 7 Check all joints for leak...

Страница 13: ...to break the vacuum and install a new filter drier in the system 4 Evacuate the system again Then weigh the appropriate amount of HFC 410A refrigerant as listed on unit nameplate into the system 5 Mo...

Страница 14: ...e only with copper conductors NOTE A complete unit wiring diagram is located inside the unit control box cover NOTE See unit wiring diagram for power supply connections If indoor unit is not equipped...

Страница 15: ...ine service port INDOOR COIL AIRFLOW CHECK Check indoor coil airflow using the Delta T DT process as illustration in figure 27 DETERMINING CHARGE METHOD To determine the correct charging method use th...

Страница 16: ...utdoor ambient temperature 64 F and BELOW 1 Check Liquid and suction line pressures 2 Compare unit pressures with Table 27 Normal Operating Pressures 3 Conduct leak check evacuate as previously outlin...

Страница 17: ...erant If refrigerant is added or removed verify charge using the Approach Method 64 F and BELOW 65 F and ABOVE ABOVE or BELOW F C 036 042 048 060 65 18 13 7 2 10 5 6 8 4 4 8 4 4 75 24 9 5 0 7 3 9 8 4...

Страница 18: ...7 190 9 83 246 5 98 308 2 114 385 4 129 469 5 145 572 8 37 111 4 53 150 1 68 194 1 84 250 3 99 312 7 115 390 7 130 475 6 146 579 8 38 113 6 54 152 8 69 197 3 85 254 1 100 317 2 116 396 0 131 481 6 147...

Страница 19: ...ineering Handbook for optional accessories that may apply to this unit The following may or may not apply Timed Off Control Sound Cover Suction Line Drier Stand Off Kit Low Ambient Kit Homeowner Infor...

Страница 20: ...vides temporary heat supplied by the auxiliary heat Indicating Light Most heat pump thermostats have an amber light which indicates when the heat pump is operating in the emergency heat mode Temperatu...

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