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Page 11

Rain shield location is critical on the condenser fan assem-
bly.  Installing the shields to close to the bearing hub will
create noise and may affect operation. Installing too far
away will allow moisture to enter the bearing resulting in
motor failure. See figure 16 .

FIGURE 16

plastic

shield

fiber
shield

RAIN SHIELD LOCATION

(−038 only)

3"

Critical

Dimension

Troubleshooting

If first or second stage thermostat call for cool is present
and the variable speed condenser fan motor does not ener-
gize, check voltage at  the breaker box. If voltage is present
do the following and reference figure 17.

1− Check for 240 volts between the compressor RED wi-

res.

2− Initiate a first stage call for cool. Check for 24 volts be-

tween the fan motor YELLOW wire and fan motor
BLACK wire.

3− Initiate a second stage call for cool. Check for 24 volts

between the fan motor YELLOW wire and fan motor
BLACK wire, then check for 24 volts between the fan
motor BLUE wire and fan motor BLACK.

4− Repeat steps 1 through 3 with a HEAT call.

FIGURE 17

RED

RED

240V

YELLOW

BLUE

BLACK

common

1st Stage (low capacity − 700 rpm)

2nd Stage (High capacity − 820 rpm)

B4

24V

Y1

Y2

RED

RED

YELLOW

BLUE

BLACK

B4

240V

24V

common

Y2

Y1

24V

0V

24V

24V

240V

240V

S−Filter Drier

A filter drier designed for all HPXA19 model units is factory

installed in the liquid line. The filter drier is designed to re-

move moisture and foreign matter, which can lead to com-

pressor failure.

Moisture and  / or Acid Check

 

Because POE oils absorb moisture, the dryness of the

system must be verified any time the refrigerant sys-

tem is exposed to open air. 

A

  c

ompressor oil sample

must be taken to determine if excessive moisture has been

introduced to the oil. Table 4 lists kits available from Lennox

to check POE oils.

If oil sample taken from a system that has been exposed to

open air does not test in the dry color range, the filter drier

MUST be replaced.

IMPORTANT

Replacement filter drier MUST be approved for
R410A refrigerant and POE application.

Foreign Matter Check

It is recommended that a liquid line filter drier be replaced

when the pressure drop across the filter drier is greater

than 4 psig.

T−Accumulator (HPXA19−060 only)

ALL 5 ton HPXA19 units are equipped with an accumulator.

The purpose of the accumulator is to trap and evaporate all

liquid refrigerant returning to the compressor.

U−Charge Compensator

HPXA19−038 and −048 series units are equipped with a

charge compensator located in the vapor line between the

reversing valve and outdoor coil manifold.  The compensa-

tor is used to collect and store excess refrigerant in the

heating mode. Figure 18 shows operation of the charge

compensator.

In heating mode, the vapor line passing through the charge

compensator tank is cooler than the liquid line. Excess re-

frigerant (condensed liquid) from the indoor coil is trapped

by the compensator. The vapor line is cooler than the liquid

line so liquid migrates from the liquid line to the compensa-

tor tank where it is stored. In cooling mode, the vapor line

passing through the charge compensator tank is hotter

than the liquid line. Stored liquid is boiled and forced back

into the liquid line for circulation.

Содержание HPXA19

Страница 1: ...of this R410A unit are higher than pressures in R22 units Always use service equipment rated for R410A WARNING Improper installation adjustment alteration service or maintenance can cause property da...

Страница 2: ...99 0 99 Outdoor Coil F M t Full load amps 0 8 0 8 2 8 1 7 1 7 Fan Motor Locked rotor amps 2 2 Not Applicable 3 1 3 1 OPTIONAL ACCESSORIES MUST BE ORDERED EXTRA Compressor Hard Start Kit Factory Instal...

Страница 3: ...ORBITING SCROLL DISCHARGE SUCTION CROSS SECTION OF SCROLLS TIPS SEALED BY DISCHARGE PRESSURE DISCHARGE PRESSURE The counterclockwise orbiting scroll draws gas into the out er crescent shaped gas pocke...

Страница 4: ...ing for second stage Second stage high capacity is achieved by blocking the bypass ports figure 5 bypass ports closed with a slider ring The slider ring begins in the open position and is con trolled...

Страница 5: ...ch Procedure 1 Turn main power OFF to outdoor unit 2 Adjust room thermostat set point above heating op eration on heat pump or below cooling operation the room temperature 5 F 3 Remove control access...

Страница 6: ...ctifier plug Listen for a click as the solenoid is energized See figure 6 compressor solenoid fusite terminals compressor fusite terminals meter rectifier plug leads apply 24vac FIGURE 6 3 Unplug the...

Страница 7: ...is normally closed and is permanently adjusted to trip open at 640 10 psi and close at 448 10 psi See fig ure 13 for switch location E Capacitor C12 The compressor in XP19 024 036 048 and 060 units us...

Страница 8: ...et to close at 40 2 F on a temperature drop and reset at 50 2 F on a temperature rise TABLE 2 Control Setpoints Low Ambient Thermostat Adjustable Range Factory Setting Min Max Cut In Close on Temperat...

Страница 9: ...s controlled by the compressor con tactor See ELECTRICAL DATA and SPECIFICATIONS section for more information See figure 11 if condenser fan motor replacement is necessary Rain shield location is crit...

Страница 10: ...er to maintain constant airflow cfm Motor rpm is continually adjusted internally to maintain constant static pressure against the fan blade The control ler monitors the static work load on the motor a...

Страница 11: ...rb moisture the dryness of the system must be verified any time the refrigerant sys tem is exposed to open air A compressor oil sample must be taken to determine if excessive moisture has been introdu...

Страница 12: ...s in all units are equipped with a 70 watt belly band type crankcase heater HR1 prevents liquid from ac cumulating in the compressor HR1 is controlled by the crankcaseheater thermostat X Crankcase hea...

Страница 13: ...sure switch is present check Flash Code 2 information 4 If low pressure switch is present check Flash Code 1 information Yellow Alert Flash Code 4 Locked Rotor 1 Run capacitor has failed 2 Low line vo...

Страница 14: ...e off the compressor and the strike counter in the board will count one strike S87 is ignored during certain conditions During the defrost cycle and 90 seconds after the termination of defrost When th...

Страница 15: ...nitiated after 34 minutes of heating mode compressor run time The control will attempt to self calibrate after this and all other defrost cycle s Calibration success depends on stable system temperatu...

Страница 16: ...connection of gauge manifold during charging procedure Figure 22 shows HPXA19 refrigerant flow and gauge manifold connections TABLE 7 M d l Valve Field Size Connections Recommended Line Set Model Liq...

Страница 17: ...nnect gauge to the service port 3 When testing is complete replace service port cap Tighten finger tight then an additional 1 6 turn To Open Service Valve 1 Remove stem cap with an adjustable wrench 2...

Страница 18: ...that can re sult in personal injury or death Using an Electronic Leak Detector 1 Connect a cylinder of R410A to the center port of the manifold gauge set 2 With both manifold valves closed open the v...

Страница 19: ...losing the manifold gauge valves 9 When the absolute pressure requirement above has been met disconnect the manifold hose from the vacu um pump and connect it to an upright cylinder of R410A refrigera...

Страница 20: ...r best results indoor temperature should be 70 F 21 C to 80 F 26 C Monitor system pressures while charging 1 Record outdoor ambient temperature using a digital thermometer 2 Attach high pressure gauge...

Страница 21: ...244 136 231 133 232 134 249 126 75 23 9 256 145 282 139 263 139 266 136 289 134 85 29 4 302 145 325 142 305 142 309 139 330 140 95 35 0 349 147 377 144 354 145 359 142 378 143 105 40 6 403 149 428 14...

Страница 22: ...506 5 43 125 0 74 214 0 105 340 5 136 512 9 44 127 3 75 217 4 106 345 3 137 519 3 45 129 7 76 220 9 107 350 1 138 525 8 46 132 2 77 224 4 108 355 0 139 532 4 47 134 6 78 228 0 109 360 0 140 539 0 48...

Страница 23: ...POE oil VI MAINTENANCE WARNING Electric shock hazard Can cause inju ry or death Before attempting to per form any service or maintenance turn the electrical power to unit OFF at dis connect switch es...

Страница 24: ...Page 24 VII DIAGRAM OPERATING SEQUENCE HPXA19 024 036 048 060...

Страница 25: ...nergized The slider ring re mains open limiting compressor to low capacity B Ambient temperature BELOW S23 low ambient thermostat setting S23 closes shunting Y1 and Y2 1 Internal wiring de energizes t...

Страница 26: ...Page 26 1 2 3 4 HPXA19 038 with Variable Speed Motor...

Страница 27: ...pen limiting compressor to low capacity B Ambient temperature BELOW S23 low ambient setting S23 closes shunting Y1 and Y2 1 Internal wiring de energizes terminal O by heating mode selection de energiz...

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