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STEP 3 Confirm internal unloader solenoid has prop-
er resistance

1. Shut all power off to unit (main and low voltage)

2. Unplug the molded plug from the compressor sole-
noid 2−pin fusite.

3. Using a volt meter set on the 200 ohm scale

Replace the Compressor under these conditions:

Bad Solenoid

a. Measure the resistance at the 2−pin fusite. The resist-
ance should be 32 to 60 ohms depending on compressor
temperature. If no resist ancereplace compressor.

b. Measure the resistance from each fusite pin to
ground. There should 

not be

 continuity to ground. If so-

lenoid coil is grounded, replace compressor.

Good Solenoid

a. Seals not shifting, replace compressor
b. Slider ring not shifting, replace compressor.

B−Contactor (K1)

The compressor is energized by a contactor located in the
control box. All XP19 units are single phase and use single−
pole contactors.

C−Low Pressure Switch (S87)

The XP19 is equipped with an auto−reset low pressure
switch which is located on the suction line. The switch shuts
off the compressor when the suction pressure falls below
the factory setting. This switch is ignored during the first 90
seconds of compressor start up, during defrost operation,
90 seconds after defrost operation, during test mode and
when the outdoor temperature drops below 15°F.

The switch closes when it is exposed to 55 psig and opens
at 25 psig. It is not adjustable.

D−High Pressure Switch (S4)

IMPORTANT

Pressure switch settings for R410A refrigerant will
be significantly higher than units with R22.

An auto-reset, single-pole/single-throw high pressure switch
is located in the liquid line. This switch shuts off  the compres-
sor when liquid line pressure rises above the factory setting.
The switch is normally closed and is permanently adjusted to
trip (open) at 640 + 10 psi and close at 448 + 10 psi. See fig-
ure 13 for switch location.

E−Capacitor (C12)

The compressor  in XP19−024, −036, −048 and −060 units

use a permanent split capacitor (see unit wiring diagram).

The capacitor is located inside the unit control box. Ratings

are on capacitor side.

F−Condenser Fan with

Variable Speed Motor(B4)

The variable speed condenser fan motor (figure 14) used in all

units is a three-phase, electronically controlled d.c. brushless

motor (controller converts single phase a.c. to three phase

d.c.), with a permanent-magnet-type rotor, manufactured by

GE. Because this motor has a permanent magnet rotor it does

not need brushes like conventional D.C. motors. The motors

consist of a control module and motor .  Internal components

are shown in figure 15. The stator windings are split into three

poles which are electrically connected to the controller. This ar-

rangement allows motor windings to be turned on and off in

sequence by the controller.

The controller is primarily an a.c. to d.c. converter. Con-

verted d.c. power is used to drive the motor. The control-

ler contains a microprocessor which monitors varying

conditions inside the motor (such as motor workload).

G−Contactor (K1)

The compressor is energized by a contactor located in the
control box. All HPXA19 units are single phase and use single−
pole contactors.

H−Low Pressure Switch (S87)

The HPXA19 is equipped with an auto−reset low pressure

switch which is located on the suction line. The switch shuts

off the compressor when the suction pressure falls below

the factory setting. This switch is ignored during the first 90

seconds of compressor start up, during defrost operation,

90 seconds after defrost operation, during test mode and

when the outdoor temperature drops below 15°F.

The switch closes when it is exposed to 55 psig and opens

at 25 psig. It is not adjustable.

Содержание HPXA19

Страница 1: ...of this R410A unit are higher than pressures in R22 units Always use service equipment rated for R410A WARNING Improper installation adjustment alteration service or maintenance can cause property da...

Страница 2: ...99 0 99 Outdoor Coil F M t Full load amps 0 8 0 8 2 8 1 7 1 7 Fan Motor Locked rotor amps 2 2 Not Applicable 3 1 3 1 OPTIONAL ACCESSORIES MUST BE ORDERED EXTRA Compressor Hard Start Kit Factory Instal...

Страница 3: ...ORBITING SCROLL DISCHARGE SUCTION CROSS SECTION OF SCROLLS TIPS SEALED BY DISCHARGE PRESSURE DISCHARGE PRESSURE The counterclockwise orbiting scroll draws gas into the out er crescent shaped gas pocke...

Страница 4: ...ing for second stage Second stage high capacity is achieved by blocking the bypass ports figure 5 bypass ports closed with a slider ring The slider ring begins in the open position and is con trolled...

Страница 5: ...ch Procedure 1 Turn main power OFF to outdoor unit 2 Adjust room thermostat set point above heating op eration on heat pump or below cooling operation the room temperature 5 F 3 Remove control access...

Страница 6: ...ctifier plug Listen for a click as the solenoid is energized See figure 6 compressor solenoid fusite terminals compressor fusite terminals meter rectifier plug leads apply 24vac FIGURE 6 3 Unplug the...

Страница 7: ...is normally closed and is permanently adjusted to trip open at 640 10 psi and close at 448 10 psi See fig ure 13 for switch location E Capacitor C12 The compressor in XP19 024 036 048 and 060 units us...

Страница 8: ...et to close at 40 2 F on a temperature drop and reset at 50 2 F on a temperature rise TABLE 2 Control Setpoints Low Ambient Thermostat Adjustable Range Factory Setting Min Max Cut In Close on Temperat...

Страница 9: ...s controlled by the compressor con tactor See ELECTRICAL DATA and SPECIFICATIONS section for more information See figure 11 if condenser fan motor replacement is necessary Rain shield location is crit...

Страница 10: ...er to maintain constant airflow cfm Motor rpm is continually adjusted internally to maintain constant static pressure against the fan blade The control ler monitors the static work load on the motor a...

Страница 11: ...rb moisture the dryness of the system must be verified any time the refrigerant sys tem is exposed to open air A compressor oil sample must be taken to determine if excessive moisture has been introdu...

Страница 12: ...s in all units are equipped with a 70 watt belly band type crankcase heater HR1 prevents liquid from ac cumulating in the compressor HR1 is controlled by the crankcaseheater thermostat X Crankcase hea...

Страница 13: ...sure switch is present check Flash Code 2 information 4 If low pressure switch is present check Flash Code 1 information Yellow Alert Flash Code 4 Locked Rotor 1 Run capacitor has failed 2 Low line vo...

Страница 14: ...e off the compressor and the strike counter in the board will count one strike S87 is ignored during certain conditions During the defrost cycle and 90 seconds after the termination of defrost When th...

Страница 15: ...nitiated after 34 minutes of heating mode compressor run time The control will attempt to self calibrate after this and all other defrost cycle s Calibration success depends on stable system temperatu...

Страница 16: ...connection of gauge manifold during charging procedure Figure 22 shows HPXA19 refrigerant flow and gauge manifold connections TABLE 7 M d l Valve Field Size Connections Recommended Line Set Model Liq...

Страница 17: ...nnect gauge to the service port 3 When testing is complete replace service port cap Tighten finger tight then an additional 1 6 turn To Open Service Valve 1 Remove stem cap with an adjustable wrench 2...

Страница 18: ...that can re sult in personal injury or death Using an Electronic Leak Detector 1 Connect a cylinder of R410A to the center port of the manifold gauge set 2 With both manifold valves closed open the v...

Страница 19: ...losing the manifold gauge valves 9 When the absolute pressure requirement above has been met disconnect the manifold hose from the vacu um pump and connect it to an upright cylinder of R410A refrigera...

Страница 20: ...r best results indoor temperature should be 70 F 21 C to 80 F 26 C Monitor system pressures while charging 1 Record outdoor ambient temperature using a digital thermometer 2 Attach high pressure gauge...

Страница 21: ...244 136 231 133 232 134 249 126 75 23 9 256 145 282 139 263 139 266 136 289 134 85 29 4 302 145 325 142 305 142 309 139 330 140 95 35 0 349 147 377 144 354 145 359 142 378 143 105 40 6 403 149 428 14...

Страница 22: ...506 5 43 125 0 74 214 0 105 340 5 136 512 9 44 127 3 75 217 4 106 345 3 137 519 3 45 129 7 76 220 9 107 350 1 138 525 8 46 132 2 77 224 4 108 355 0 139 532 4 47 134 6 78 228 0 109 360 0 140 539 0 48...

Страница 23: ...POE oil VI MAINTENANCE WARNING Electric shock hazard Can cause inju ry or death Before attempting to per form any service or maintenance turn the electrical power to unit OFF at dis connect switch es...

Страница 24: ...Page 24 VII DIAGRAM OPERATING SEQUENCE HPXA19 024 036 048 060...

Страница 25: ...nergized The slider ring re mains open limiting compressor to low capacity B Ambient temperature BELOW S23 low ambient thermostat setting S23 closes shunting Y1 and Y2 1 Internal wiring de energizes t...

Страница 26: ...Page 26 1 2 3 4 HPXA19 038 with Variable Speed Motor...

Страница 27: ...pen limiting compressor to low capacity B Ambient temperature BELOW S23 low ambient setting S23 closes shunting Y1 and Y2 1 Internal wiring de energizes terminal O by heating mode selection de energiz...

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