background image

Page 3

I−APPLICATION

All major components (indoor blower and coil) must be
matched according to Lennox recommendations for the
compressor to be covered under warranty.  Refer to the En-
gineering Handbook for approved system matchups. A
misapplied system will cause erratic operation and can re-
sult in early compressor failure.

II−Unit Components

ELECTROSTATIC DISCHARGE (ESD)

Precautions and Procedures

CAUTION

Electrostatic discharge can affect electronic
components. Take precautions during unit instal-
lation and service to protect the unit’s electronic
controls. Precautions will help to avoid control
exposure to electrostatic discharge by putting
the unit, the control and the technician at the
same electrostatic potential. Neutralize electro-
static charge by touching hand and all tools on an
unpainted unit surface before performing any
service procedure.

A−Two−Stage Scroll Compressor (B1)

FIGURE 1

TWO−STAGE MODULATED SCROLL

solenoid actuator coil

slider ring

The scroll compressor design is simple, efficient  and re-
quires few moving parts.  A cutaway diagram of the scroll
compressor is shown in figure 1.The scrolls are located in
the top of the compressor can and the motor is located just
below. The oil level is immediately below the motor.

The scroll is a simple compression concept centered
around the unique spiral shape of the scroll and its inherent
properties. Figure 2 shows the basic scroll form. Two iden-
tical scrolls are mated together forming concentric spiral
shapes (figure 3).  One scroll remains stationary, while the
other is allowed to orbit" (figure 4).  Note that the orbiting
scroll does not rotate or turn but merely orbits" the station-
ary scroll.

FIGURE 2

SCROLL FORM

FIGURE 3

STATIONARY

SCROLL

ORBITING SCROLL

DISCHARGE

SUCTION

CROSS−SECTION OF SCROLLS

TIPS SEALED BY

DISCHARGE PRESSURE

DISCHARGE

PRESSURE

The counterclockwise orbiting scroll draws gas into the out-
er crescent shaped gas pocket created by the two scrolls
(figure 4 − 1). The centrifugal action of the orbiting scroll
seals off the flanks of the scrolls (figure 4 − 2).  As the orbiting
motion continues, the gas is forced toward the center of the
scroll and the gas pocket becomes compressed (figure 4
−3).  When the compressed gas reaches the center, it is dis-
charged vertically into a chamber and discharge port in the
top of the compressor (figure1). The discharge pressure
forcing down on the top scroll helps seal off the upper and
lower edges (tips) of the scrolls (figure 3). During a single or-
bit, several pockets of gas are compressed simultaneously
providing smooth continuous compression.

The scroll compressor is tolerant to the effects of liquid re-
turn.  If liquid enters the scrolls, the orbiting scroll is allowed
to separate from the stationary scroll. The liquid is worked
toward the center of the scroll and is discharged.
Due to its efficiency, the scroll compressor is capable of
drawing a much deeper vacuum than reciprocating com-
pressors. Deep vacuum operation can cause internal fusite
arcing resulting in damaged internal parts and will result in
compressor failure. This type of damage can be detected
and will result in denial of warranty claims. The scroll com-
pressor can be used to pump down refrigerant  as long as
the pressure is not reduced below 7 psig.

NOTE − During operation, the head of a scroll compressor
may be hot since it is in constant contact with discharge
gas.

The scroll compressors in all HPXA19 model units are de-
signed for use with R410A refrigerant and operation at high
pressures. Compressors are shipped from the factory with
3MA (32MMMA) P.O.E. oil.  See electrical section in this
manual for compressor specifications.

Содержание HPXA19

Страница 1: ...of this R410A unit are higher than pressures in R22 units Always use service equipment rated for R410A WARNING Improper installation adjustment alteration service or maintenance can cause property da...

Страница 2: ...99 0 99 Outdoor Coil F M t Full load amps 0 8 0 8 2 8 1 7 1 7 Fan Motor Locked rotor amps 2 2 Not Applicable 3 1 3 1 OPTIONAL ACCESSORIES MUST BE ORDERED EXTRA Compressor Hard Start Kit Factory Instal...

Страница 3: ...ORBITING SCROLL DISCHARGE SUCTION CROSS SECTION OF SCROLLS TIPS SEALED BY DISCHARGE PRESSURE DISCHARGE PRESSURE The counterclockwise orbiting scroll draws gas into the out er crescent shaped gas pocke...

Страница 4: ...ing for second stage Second stage high capacity is achieved by blocking the bypass ports figure 5 bypass ports closed with a slider ring The slider ring begins in the open position and is con trolled...

Страница 5: ...ch Procedure 1 Turn main power OFF to outdoor unit 2 Adjust room thermostat set point above heating op eration on heat pump or below cooling operation the room temperature 5 F 3 Remove control access...

Страница 6: ...ctifier plug Listen for a click as the solenoid is energized See figure 6 compressor solenoid fusite terminals compressor fusite terminals meter rectifier plug leads apply 24vac FIGURE 6 3 Unplug the...

Страница 7: ...is normally closed and is permanently adjusted to trip open at 640 10 psi and close at 448 10 psi See fig ure 13 for switch location E Capacitor C12 The compressor in XP19 024 036 048 and 060 units us...

Страница 8: ...et to close at 40 2 F on a temperature drop and reset at 50 2 F on a temperature rise TABLE 2 Control Setpoints Low Ambient Thermostat Adjustable Range Factory Setting Min Max Cut In Close on Temperat...

Страница 9: ...s controlled by the compressor con tactor See ELECTRICAL DATA and SPECIFICATIONS section for more information See figure 11 if condenser fan motor replacement is necessary Rain shield location is crit...

Страница 10: ...er to maintain constant airflow cfm Motor rpm is continually adjusted internally to maintain constant static pressure against the fan blade The control ler monitors the static work load on the motor a...

Страница 11: ...rb moisture the dryness of the system must be verified any time the refrigerant sys tem is exposed to open air A compressor oil sample must be taken to determine if excessive moisture has been introdu...

Страница 12: ...s in all units are equipped with a 70 watt belly band type crankcase heater HR1 prevents liquid from ac cumulating in the compressor HR1 is controlled by the crankcaseheater thermostat X Crankcase hea...

Страница 13: ...sure switch is present check Flash Code 2 information 4 If low pressure switch is present check Flash Code 1 information Yellow Alert Flash Code 4 Locked Rotor 1 Run capacitor has failed 2 Low line vo...

Страница 14: ...e off the compressor and the strike counter in the board will count one strike S87 is ignored during certain conditions During the defrost cycle and 90 seconds after the termination of defrost When th...

Страница 15: ...nitiated after 34 minutes of heating mode compressor run time The control will attempt to self calibrate after this and all other defrost cycle s Calibration success depends on stable system temperatu...

Страница 16: ...connection of gauge manifold during charging procedure Figure 22 shows HPXA19 refrigerant flow and gauge manifold connections TABLE 7 M d l Valve Field Size Connections Recommended Line Set Model Liq...

Страница 17: ...nnect gauge to the service port 3 When testing is complete replace service port cap Tighten finger tight then an additional 1 6 turn To Open Service Valve 1 Remove stem cap with an adjustable wrench 2...

Страница 18: ...that can re sult in personal injury or death Using an Electronic Leak Detector 1 Connect a cylinder of R410A to the center port of the manifold gauge set 2 With both manifold valves closed open the v...

Страница 19: ...losing the manifold gauge valves 9 When the absolute pressure requirement above has been met disconnect the manifold hose from the vacu um pump and connect it to an upright cylinder of R410A refrigera...

Страница 20: ...r best results indoor temperature should be 70 F 21 C to 80 F 26 C Monitor system pressures while charging 1 Record outdoor ambient temperature using a digital thermometer 2 Attach high pressure gauge...

Страница 21: ...244 136 231 133 232 134 249 126 75 23 9 256 145 282 139 263 139 266 136 289 134 85 29 4 302 145 325 142 305 142 309 139 330 140 95 35 0 349 147 377 144 354 145 359 142 378 143 105 40 6 403 149 428 14...

Страница 22: ...506 5 43 125 0 74 214 0 105 340 5 136 512 9 44 127 3 75 217 4 106 345 3 137 519 3 45 129 7 76 220 9 107 350 1 138 525 8 46 132 2 77 224 4 108 355 0 139 532 4 47 134 6 78 228 0 109 360 0 140 539 0 48...

Страница 23: ...POE oil VI MAINTENANCE WARNING Electric shock hazard Can cause inju ry or death Before attempting to per form any service or maintenance turn the electrical power to unit OFF at dis connect switch es...

Страница 24: ...Page 24 VII DIAGRAM OPERATING SEQUENCE HPXA19 024 036 048 060...

Страница 25: ...nergized The slider ring re mains open limiting compressor to low capacity B Ambient temperature BELOW S23 low ambient thermostat setting S23 closes shunting Y1 and Y2 1 Internal wiring de energizes t...

Страница 26: ...Page 26 1 2 3 4 HPXA19 038 with Variable Speed Motor...

Страница 27: ...pen limiting compressor to low capacity B Ambient temperature BELOW S23 low ambient setting S23 closes shunting Y1 and Y2 1 Internal wiring de energizes terminal O by heating mode selection de energiz...

Отзывы: