2009-2013
FLH
RENEGADE
Trunk Door Installation
Note: Lip on weather seal will face away
from door opening; top of seal is flush with
top of door.
1.
See Fig. 1
. Install door seal around edge of
body, starting at center on bottom and fol-
lowing trunk opening. Trim seal ends straight
with scissors; glue ends together when fin-
ished.
•
(6’) Door Seal– CW2536
2.
See Fig. 2
. Insert lanyard through top bend
on cable stop bracket. Make a small loop in
the end of lanyard and crimp using alumi-
num clip (see inset in Fig. 2). There should be
7-1/2” between the crimp and pre-made end of
lanyard. Verify both lanyards match before
crimping.
•
(2) Door Lanyard– S001686
•
(2) Cable Bracket– FB1036
•
(2) Aluminum Crimp– CC1900
3. Apply masking tape to body just below hinge
mounting holes to prevent scratching of paint by
hinges.
4.
See Fig. 3.
Install door hinges and stop cable
brackets to body with hinge gaskets underneath
hinge using 10/32” x 1” screws and plated star
nuts.
•
(2) Door Hinge– GH0903
•
(2) Hinge Gaskets– FG1003
•
(4) 10/32” x 1” Phillips Screws– CS4024-0
•
(4) Plated Star Lock Nuts– CN1898
5. Fasten door to hinges using 10/32” x 3/8”
screws.
•
(4) 10/32 x 3/8” Phillips Screws– CS4024-1
6. Attach lanyard to door using shoulder screws
with M6 flat washer under cable end.
•
(2) 1/4” x .438 Shoulder Screws– CB1151
•
(2) M6 Flat Washer– CW2172
7.
See Fig. 3.
Torque shoulder screws to 6 ft-lbs us-
ing 5/32” Allen socket.
TRUNK DOOR
35
Fig. 1
Fig. 2
Lip on weather seal
Top of seal is flush with door opening
Insert through bracket
Loop and crimp
Fig. 3
Shoulder Screw
Washer under
cable end
