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Section 8: Troubleshooting

RCR2596, RCR2510, and RCRM2510 Rotary Cutters 312-753M

Table of Contents

7/29/20

Troubleshooting Chart

Problem

Cause

Solution

Oil seal leaking

Gearbox overfilled

Drain to side plug hole

Seals damaged

Replace seals

Grass or wire wrapped on
shaft in seal area

check seal areas daily

Driveline yoke or cross failing

Shock load

Avoid hitting solid objects

Needs lubrication

Lubricate every 8 hours

Driveline clutch is slipping

Scalping the ground

Raise cutting height

Cutting too fast

Reduce travel speed

Power take-off being engaged
too fast at high engine rpm

Slowly engage power take-off at low engine rpm

Cutting over solid objects

Avoid solid objects

Bent Driveline (NOTE: driveline should
be repaired or replaced if bent)

Contacting frame

Reduce lift height in transport position

Contacting drawbar

Reposition drawbar

Bottoming out

Shorten driveline

Driveline
telescoping tube failing

Shock load

Avoid hitting solid objects

Driveline
telescoping tube wearing

Needs lubrication

Lubricate every 20 hours

Blades wearing excessively

Cutting on
sandy ground

Raise cutting height

Contacting
ground frequently

Raise cutting height

Blades breaking

Hitting solid objects

Avoid hitting solid objects

Blades hitting each other

Blade carriers need to be timed

Blades coming loose

Blades not
tightened properly

Tighten blade hardware refer to
Cutter Blade Maintenance on page 36.

Improper deck attitude

Lower front of deck, see page 22

Blade carrier becomes loose

Running loose in the past

Replace gearbox output shaft and blade carrier

Blade carrier hardware not
tight enough

Tighten to specified torque

Blade bolt holes worn

Blade hardware running loose Replace blades and blade bolts if worn

Blade carrier bent

Hitting solid objects

Avoid hitting solid objects and replace blade
carrier

Excessive side skid wear

Cutting height not level

Adjust cutter height

Soil abrasive

Adjust cutter height

Cutting too low

Adjust cutter height

Tail wheel support failing

Lowering too fast

Adjust rate of drop

Hitting objects when turning

Reduce speed on turns

Excessive vibration

Driveline bent

Replace driveline

Blades loose

Tighten blade bolts

Blade carrier bent

Replace blade carrier

Blade broken

Replace blade

Blade will not swing

Remove and inspect blade

Blades have unequal weight

Replace both blades

Section 8: Troubleshooting

Содержание RCR2596 Series

Страница 1: ...n French Language please see your Land Pride dealer Read the Operator s Manual entirely When you see this symbol the subsequent instructions and warnings are serious follow without exception Your life...

Страница 2: ...y ordered the weights and measurements are no longer accurate for your machine Update the record by adding the machine weight and measurements provided in the Specifications Capacities Section of this...

Страница 3: ...Point Hook Up 19 Driveline Hook up 20 Check Driveline Collapsible Length 22 Check Driveline Interference 23 Check Chains Accessory 23 Section 2 Assembly of Optional Equipment 24 Chain Safety Guards O...

Страница 4: ...ate App on your smart phone open the App point your phone on the QR code and take a picture Dealer QR Locator The QR code on the left will link you to available dealers for Land Pride products Refer t...

Страница 5: ...ult supervision Never allow children to play on the power machine or implement Use extra caution when backing up Before the tractor starts to move look down and behind to make sure the area is clear S...

Страница 6: ...emove all tools and unused parts from equipment before operation Do not weld or torch on galvanized metal as it will release toxic fumes Tire Safety Tire changing can be dangerous and must be performe...

Страница 7: ...to ride Riders obstruct operator s view and interfere with the control of the power machine Riders can be struck by objects or thrown from the equipment Prepare for Emergencies Be prepared if a fire s...

Страница 8: ...ca particles This dust can cause serious injury to the lungs silicosis There are guidelines which should be followed if crystalline silica quartz is present in the dust Be aware of and follow OSHA or...

Страница 9: ...Important Safety Information 7 29 20 5 This page left blank intentionally...

Страница 10: ...r nearest dealer visit our dealer locator at www landpride com 3 Some new equipment installed during repair requires safety labels to be affixed to the replaced component as specified by Land Pride Wh...

Страница 11: ...Contents 7 29 20 22288 22288 22288 838 614C 2 x 9 Red Reflector 2 places Rear left side and rear right side of deck 838 615C 2 x 9 Amber Reflector 1 place Front left side of deck only 818 130C Warning...

Страница 12: ...2510 and RCRM2510 Rotary Cutters 312 753M Table of Contents 7 29 20 818 543C Danger Guard Missing 818 552C Danger Rotating Driveline 22288 22297 33016 818 681C Notice 20 MPH Maximum Travel Speed Locat...

Страница 13: ...n RCR2596 RCR2510 and RCRM2510 Rotary Cutters 312 753M Table of Contents 7 29 20 818 564C Danger Rotating Blades Keep Away 818 142C Danger Rotating Driveline Hazard Keep Away 22288 22288 22288 818 556...

Страница 14: ...ion RCR2596 RCR2510 and RCRM2510 Rotary Cutters 312 753M Table of Contents 7 29 20 818 540C Danger Guard Missing Do Not Operate 818 552C Danger Rotating Driveline Hazard Keep Away 838 094C Warning Hig...

Страница 15: ...commendations to help ensure safe and efficient operation The information contained within this manual was current at the time of printing Some parts may change slightly to assure you of the best perf...

Страница 16: ...A B C 3 Point Hitch The lower 3 point arms must be stabilized to prevent side to side movement Most tractors have sway blocks or adjustable chains for this purpose Dealer Preparations Read and unders...

Страница 17: ...tor s Manual before leaving the operator s seat 1 Reduce engine speed and disengage power take off if engaged 2 Park tractor and implement on level solid ground 3 Lower implement to ground or onto non...

Страница 18: ...uctions 2 Attach level rod assemblies 8 to tongue 1 using clevis pins 5 flat washers 6 and cotter pins 7 Make sure level rod adjusting nuts are threaded the same distance on both rods This will ensure...

Страница 19: ...o jackshaft 2 9 Tighten set screw in bearing locking collar 3 10 Rotate gearbox shield access doors 7 closed and snap in place NOTE Make sure locking collar on bearing 3 is facing rearward toward the...

Страница 20: ...riveline onto input shaft of gearbox 6 until hole in yoke aligns with notch in input shaft IMPORTANT The driveline must be lubricated before putting it into service Refer to Lubrication Points on page...

Страница 21: ...ight See Pull Type Leveling Cutting Height on page 26 Pull Type Tractor Hook Up Figure 1 8 RCR2510 jack storage location shown with arrow Jack storage location is on the deck top for RCR2596 RCRM2596...

Страница 22: ...4 GR5 cap screws 13 and lock nuts 14 NOTE Do not tighten hardware until assembly of hitch and driveline is complete Refer to Torque Values Chart on page 50 6 Install remaining clevis pin 20 flat wash...

Страница 23: ...ide s Quick Hitch can be attached to the tractor to provide quick and easy 3 point hook up and detachment See your nearest Land Pride dealer to purchase a Quick Hitch 3 Point Lift Type Cutter Tractor...

Страница 24: ...se consult you tractor s manual for adjusting instructions 9 Adjust stabilizers on the tractor s lower 3 point arms to stop lateral float Please consult your tractor s manual for adjusting instruction...

Страница 25: ...lar and continue to push driveline yoke forward until pull collar locks in place 7 Pull on driveline yokes at the tractor and implement end to make sure it is secured to the tractor power take off sha...

Страница 26: ...e tractor and implement Always check driveline minimum length during initial setup when connecting to a different tractor and when alternating between using a quick hitch and a standard 3 point hitch...

Страница 27: ...e support blocks back implement over the support blocks Do not lower implement onto the support blocks 6 Without changing the 3 point lift height shut tractor down using Tractor Shutdown Procedure 7 C...

Страница 28: ...speeds Use extreme caution when cutting in areas where people may be present It is best to operate the cutter when no one is nearby Stop blade rotation if someone is in or around the area Front Chain...

Страница 29: ...ting in areas where people may be present It is best to operate the cutter when no one is nearby Stop blade rotation if someone is in or around the area Front Rubber Guards RCR2596 RCRM2596 Refer to F...

Страница 30: ...jam nuts 1 on both sides and rotate leveling rod adjusting nuts 2 until deck is slightly lower by an equal amounts on both sides 6 Be sure that the right and left leveling rods are equally tight and...

Страница 31: ...ve only a single adjusting lift arm 22315 Deck Leveling From Front to Rear Refer to Figure 3 4 WARNING To avoid serious injury or death Avoid direct contact with cutter blades by wearing a pair of glo...

Страница 32: ...nt blade More than 1 higher off the ground than the front blade Adjust tailwheel if cutting height is too high or too low 1 Use tractor s 3 point hydraulic control to lift cutter so that the tailwheel...

Страница 33: ...speeds cannot be seen and are located close to the deck sides Body extremities will be cut off instantly Always disconnect driveline from power take off shaft before servicing underside of cutter The...

Страница 34: ...nstalled and in good working condition 4 Inspect cutter safety equipment to make sure it is installed and in good working condition 5 Check driveline to make certain it is securely connected to the tr...

Страница 35: ...ower take off soft start option if available 2 Ensure that all power shafts are rotating and that the cutter is not vibrating excessively after ramping up to power take off speed for at least 3 second...

Страница 36: ...turning angles exceeding 35 degrees if main driveline is a standard conventional drive shaft The turning angle may be increased to 80 degrees if equipped with a constant velocity driveline shaft These...

Страница 37: ...Pull Type Cutter Refer to Figure 1 8 on page 17 WARNING To avoid serious injury or death Always disengage power take off put tractor in park or set park brake shut tractor engine off remove ignition k...

Страница 38: ...nseen objects Never assume an area is clear and extremely tall grass should be cut twice to detect potential hazards In the event you do strike an object stop the tractor and cutter immediately to ins...

Страница 39: ...from debris to avoid serious injury and property damage Improper oil level can cause bearing failure and be a fire hazard Maintain proper gearbox oil level to avoid serious injury and property damage...

Страница 40: ...remove ignition key 2 Disconnect main driveline from tractor power take off and secure cutter deck in the up position with solid supports before servicing underside of cutter 3 Inspect cutting blades...

Страница 41: ...1 for the other blade 13 Replace access cover 5 14 If replacing dishpan 4 nut 7 on gearbox output shaft should be torqued to 450 ft lbs minimum and cotter pin 8 installed with both legs bent opposite...

Страница 42: ...en each of the 8 spring retainer nuts on the clutch housing a total of EXACTLY 2 revolutions It will be necessary to hold the hex end of the retainer bolt in order to count the exact number of revolut...

Страница 43: ...oper order Reassemble each friction disc 4 next to the metal plate it was separated from Install bolts 3 through the end plates and intermediate plates as shown Place springs 2 over the bolts and secu...

Страница 44: ...er disc 35085 IMPORTANT Make sure beads on beaded washers 1 are always facing rubber discs in assembly Dual End Flex Couplers Figure 5 9 RCR M 2510 Dual End Flex Couplers Refer to Figure 5 9 Replace f...

Страница 45: ...and adjust or replace as needed 4 Repaint parts where paint is worn or scratched to prevent rust Ask your Land Pride dealer for aerosol touch up paint Paint is also available in touch up bottles with...

Страница 46: ...el hub is equipped with a relief hole located directly opposite the grease fitting The relief hole releases pressure from inside the hub casting when it is greased The hub should be greased until grea...

Страница 47: ...until oil reaches top mark on dipstick or begins to flow out side plug hole in gearbox NOTE Do not overfill Cutter should be level when checking oil Oil expands when hot therefore always check oil lev...

Страница 48: ...the inner tube of the driveline with a light film of grease and then reassemble Driveline U Joints Type of Lubrication Grease Quantity 6 pumps 13755 14618 8 Hours 20 Hours Driveline Profiles With Grea...

Страница 49: ...off speed Gearbox horsepower rating Center 100 hp Outboard 60 hp Gearbox Speed up beveled gears 540 rpm or 1000 rpm power take off driven gearbox Cast iron housing beveled gears Gearbox lubrication 80...

Страница 50: ...fications Capacities RCR2596 RCR2510 and RCRM2510 Rotary Cutters 312 753M Table of Contents 7 29 20 3 Point Type RCR25 Series 26815 RCR2596 99 3 4 RCR2510 RCRM2510 123 1 2 38 1 2 RCR2596 102 RCR2510 R...

Страница 51: ...ations Capacities RCR2596 RCR2510 and RCRM2510 Rotary Cutters 312 753M Table of Contents 7 29 20 Pull Type RCR25 Series 26816 RCR2596 99 3 4 RCR2510 RCRM2510 123 1 2 RCR2596 144 1 4 RCR2510 RCRM2510 1...

Страница 52: ...0 width RCR2510 RCRM2510 cuts 9 10 width Fully welded 10 gauge deck Fully welded deck adds rigidity 3 16 Sidewall thickness Protects sidewalls from thrown objects Obstacle free underside Underside of...

Страница 53: ...sandy ground Raise cutting height Contacting ground frequently Raise cutting height Blades breaking Hitting solid objects Avoid hitting solid objects Blades hitting each other Blade carriers need to b...

Страница 54: ...0 M18 X 2 5 195 145 310 230 405 300 3 4 10 235 170 360 265 510 375 M18 X 1 5 220 165 350 260 485 355 3 4 16 260 190 405 295 570 420 M20 X 2 5 280 205 440 325 610 450 7 8 9 225 165 585 430 820 605 M20...

Страница 55: ...se for which the product is not designed Misuse also specifically includes failure to properly maintain oil levels grease points and driveline shafts Claims under this Warranty should be made to the d...

Страница 56: ...Corporate Office P O Box 5060 Salina Kansas 67402 5060 USA www landpride com...

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