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3.4   VALVE AND SYSTEM SANITIZING

 

 

A.  The complete valve and dispenser system must be sanitized during initial installation. Follow

 

 

  the manufacturer’s instructions when scheduling and conducting dispenser sanitizing. The valve  

  may remain on the dispenser during the sanitizing process.

 

 

B.  To purge syrup, shut off water at backblock and hold keypad switch down for five seconds.

 

 

  Syrup will purge for as long as the keypad switch is held down.

 

3.5   MONTHLY NOZZLE/DIFFUSER SANITIZING

 

 

Use the following procedure to sanitize the nozzle housing once a month:

 

 

A.  Disconnect power, so the valve will not be inadvertently activated while cleaning.

 

 

B.  Remove nozzle housing by twisting it counter-clockwise and pulling it down.

 

 

C.  Wash the nozzle housing with the cleaning solution.

 

 

D.  Immerse the nozzle housing in a bath of the sanitizing solution for 15 minutes.

 

 

E.  While the parts are in the sanitizing solution, visually inspect around the nozzle mounting area

 

 

  on the valve for syrup residue. Using a cloth or nozzle brush and warm water, clean this area.

 

 

F.  Wipe off the valve shroud assembly and any other areas that may have been splashed by syrup.

 

 

G.  Wearing sanitary gloves, remove, drain, and air dry the nozzle housing.

 

 

H.  Make certain the nozzle o-ring, is in place around the nozzle mounting area on the valve. If 

 

 

  necessary, slide a new nozzle o-ring (PN 02-0228) onto the nozzle mounting area. (Wear

 

 

  sanitary gloves while handling the o-ring.) If needed, apply 111 lubricant (or another FDA

 

 

  approved lubricant) to the o-ring.

 

 

I.   Wearing sanitary gloves, install the nozzle housing by inserting it into the nozzle body and 

 

 

  twisting it clockwise to lock it in place.

 

 

J.  Connect power and replace cover.

 

 

K.  Draw drinks to flush residual sanitizing solution. Taste the beverage to verify that there is no off

 

 

  taste. If an off-taste is found, additional flushing may be required.

 

3.6   CLEANING AND SANITIZING BEVERAGE COMPONENTS - BAG-IN-BOX SYSTEMS

   NOTE:

 Extended lengths of product lines may require more time for flushing and rinsing lines than

 

 

stated below.

 

 

A.  Disconnect the syrup quick disconnect coupling from the syrup packages and connect the 

 

 

  coupling to a bag valve removed from an empty Bag-in-Box (BIB) package.

 

 

B.  Place the syrup inlet line in a clean container filled with clean, potable, room temperature water.

 

 

  Activate the valve until water is dispensed. Flush and rinse the line and fittings for a minimum

 

 

  of 60 seconds to remove all traces of residual product.

 

 

C.  Following the instructions as described in “Required Cleaning Supplies”: mix the appropriate

 

 

  amount of cleaning solution in a clean container. Place the syrup inlet line in a container filled

 

 

  with cleaning solution.

 

 

D.  Activate the valve and draw sanitizing solution through the line for a minimum of 60 seconds.

 

 

  This will ensure the line is flushed and filled with sanitizing solution. Allow the line to stand for

 

 

  at least 30 minutes.

 

 

E.  Remove the bag valve from the quick disconnect coupling and reconnect the syrup inlet line to

 

 

  syrup package. Ready the unit for operation.

 

 

F.  Draw drinks to refill the lines and to flush the chlorine sanitizing solution from the dispenser.

   NOTE:

 Do not follow the sanitization procedure with a fresh water rinse.. Purge only with end-use

 

 

product until there is no aftertaste. this is an NSF requirement.

 

 

G.  Test the dispenser for proper operation. Taste the dispensed product to ensure there is no 

 

 

  off-taste. If off-taste is found, flush the syrup system again.

 

 

H.  Repeat cleaning, rinsing, and sanitizing procedures for each valve and circuit.

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Страница 1: ...rt Warranty 800 729 1550 custserv lancercorp com lancercorp com Manual PN 28 0732 03 OCTOBER 20 2009 FOR QUALIFIED INSTALLER ONLY Model 605 Cold Carbonated Dispenser Operation Manual PN 28 0732 03 Lan...

Страница 2: ...SELECTING A COUNER LOCATION 10 1 4 MOUNTING THE DISPENSER 10 1 5 CONNECTING THE DRAIN 11 1 6 FILLING UNIT WITH WATER 11 1 7 CONNECTING TO ELECTRICAL POWER 11 1 8 CONNECTING TO WATER SUPPLY 12 1 9 CONN...

Страница 3: ...26 5 1 COMPRESSOR DECK ASSEMBLY 26 27 5 2 MINIPUMP ASSEMBLY FIVE FLAVOR PN 82 3900 28 29 5 3 FOAM TANK CABINET ASSEMBLY 30 31 5 4 CARBONATOR WATER SYRUP LINE ASSEMBLIES 32 33 5 5 CONTROL HOUSING ASSE...

Страница 4: ...03 2 mm ELECTRICAL 230VAC 50Hz 3 5AMPs WEIGHT Empty 125 lbs 56 8 kg Operating 163 lbs 74 1 kg Shipping 140 lbs 63 6 kg ICE Bank Weight 11 13 lbs 5 5 9 kg FITTINGS Soda Inlets 3 8 barb Brand syrup inle...

Страница 5: ...Clamps Fittings Water Booster Water Regulator Precision Cutters if removing replacing carbonator tank CONSIDER LOCATION OF THE FOLLOWING PRIOR TO INSTALL Water supply lines Drain Is the countertop lev...

Страница 6: ...in supervisi n Esta unidad no ha sido dise ada para suministrar productos l cteos La temperatura ambiente operativa m nima m xima para el dispensador es de 40 F a 90 F 4 C a 32 C No opere la unidad po...

Страница 7: ...izador de corriente o sistema de proteccion similar 4 Hay una demora de 5 minutos que evita que el compresor y el abanico del condensador arranquen hasta pasado ese tiempo Si hay algun corte en la cor...

Страница 8: ...iques locaux lorsque vous faites des connexions Chaque distributrice doit avoir un circuit lectrique s par N utilisez pas de cordons prolongateurs avec cet appareil Ne pas le brancher avec d autres ap...

Страница 9: ...nd local standards It is the responsibility of the installer to ensure compliance Proporcione un suministro adecuado de agua potable La l nea de suministro de agua debe ser de una tuber a de por lo me...

Страница 10: ...the counter in accordance with NSF directives B When permanently bolting the dispenser to the countertop seal the dispenser base to countertop with a bead of clear FDA approved silicone caulk or seala...

Страница 11: ...RRA DE TRES AGUJEROS USE UN M TODO APROBADO PARA PONER A TIERRA LA UNIDAD AL HACER LAS CONEXIONES RESPETE TODOS LOS C DIGOS EL CTRICOS LOCALES CADA DISPENSADOR DEBE TENER UN CIRCUITO EL CTRICO INDEPEN...

Страница 12: ...mount regulator using a flare seal washer PN 05 0011 Use a back up wrench to prevent damage to the regulator assembly D Route the gas line through a hole in the counter or through the opening in the r...

Страница 13: ...location for example under the counter and secure the CO2 cylinder with a safety chain C Using tubing and fittings from the installation kit connect the tubing assembly to the tank mount regulator usi...

Страница 14: ...EAR VIEW Figure 1 Setting 3 Way Adjustable Back Blocks will be restricted D Remove valve cover from valve 3 E Connect the 1 4 fast on from the water booster harness to the black side terminal on the v...

Страница 15: ...O ANILLO NO EST ROTO O DA ADO SI EST DA ADO REEMPL CELO O ANILLO ATTENTION PR CAUTION POUR ASSURER O RING N EST PAS D CHIR OU ENDOMMAG REMPLACEZ LA SI O RING 1 Check o ring on back block Replace o rin...

Страница 16: ...TION Prepare sanitizing solutions in accordance with the manufacturer s writ ten recommendations and safety guidelines The solution must provide 100 parts per million PPM chlorine e g Sodium Hypochlor...

Страница 17: ...er and replace cover K Draw drinks to flush residual sanitizing solution Taste the beverage to verify that there is no off taste If an off taste is found additional flushing may be required 3 6 CLEANI...

Страница 18: ...3 MPA for BIB pumps B Open shutoff fully C Remove syrup flow control form upper body and clean out any foreign material to ensure smooth free spool movement 4 4 No product dispensed A Water and syrup...

Страница 19: ...t shut off A Cup lever may be sticking or binding B Switch not actuating freely C Solenoid armature not returning to bottom position A Correct or replace lever B Check switch fro free actuation C Repl...

Страница 20: ...and will not cut off First check that the three minute carbonator timer has not timed out Turn unit OFF then ON If the pump shuts off in less than 30 seconds the dispenser is not frozen A PCB malfunct...

Страница 21: ...e PCB assembly G Refer to wiring diagram and correct H Replace ice bank probe I Reset circuit breaker on top of control box If breaker trips again see Section 8 22 J Connect ice bank probe to PCB 4 14...

Страница 22: ...enser fan motor F Repair and recharge G Replace compressor 4 18 Compressor runs normally but water line is frozen A Low water level in water bath B Syrup in water bath C Water cage is out of position...

Страница 23: ...pened A Out of CO2 CO2 not turned on or low CO2 pressure B Out of syrup C BIB connector not tight D Kinks in syrup or gas lines A Replace CO2 supply turn on CO2 supply or adjust CO2 pressure to 70 80...

Страница 24: ...A Timed out B Fuse blown on PCB C Faulty carbonator probe D Air in carbonator E Faulty PCB A Check water supply turn machine off and on B Replace fuse F1 on PCB C Disconnect J14 connector from PCB If...

Страница 25: ...25 NOTES...

Страница 26: ...5 ILLUSTRATIONS PARTS LISTINGS AND WIRING DIAGRAMS 5 1 COMPRESSOR DECK ASSEMBLY 27 15 32 18 16 7 5 20 26 2 1 31 25 3 4 6 14 19 17 33 13 22 21 24 8 12 23 11 10 29 28 30 9 26...

Страница 27: ...on Red 1 17 47 0344 Process Tube Dryer Red 1 18 47 1655 Tube High Side Red 1 19 47 1656 Tube Condenser Out Red 1 20 51 0061 Accumulator 0 375 Holes 21 30 6844 Retainer Baffle Condenser Red 1 22 50 032...

Страница 28: ...28 5 2 MINIPUMP ASSEMBLY FIVE FLAVOR PN 82 3900 2 4 11 5 6 8 7 9 10 1 3...

Страница 29: ...0504 Screw 8 18 x 0 375 3 04 0275 Screw 8 16 x 0 427 4 05 1687 Body Cap Housing Dampener 5 01 1483 Elbow Assy Syrup 1 4 Barb 6 02 0089 O Ring 2 012 97 0999 7 04 0359 Screw 8 32 x 3 100 PHD PH 8 54 009...

Страница 30: ...30 5 3 FOAM TANK CABINET ASSEMBLY 10 7 8 5 6 18 19 12 13 17 14 15 16 2 11 9 3 4 1...

Страница 31: ...y Red 1 7 05 2593 01 Drip Tray No Drain Red 1 8 23 1462 Cup Rest Wire Red 1 9 30 9864 Plate Faucet Red 1 10 30 9863 Plate Splash Red 1 11 12 0097 Switch Key Lock Maintain Spade 12 30 15022 Bracket Pum...

Страница 32: ...32 5 4 CARBONATOR WATER SYRUP LINE ASSEMBLIES 3 13 12 11 1 10 4 5 6 7 8 9 9 2...

Страница 33: ...Syrup 3 Red 1 7 48 2512 Tube Assy Syrup 4 Red 1 8 48 2513 Tube Assy Syrup 5 Red 1 9 02 0005 O Ring 10 23 1457 Cage Assy Water Red 1 11 17 0341 Check Valve Assy 3 8 01 0669 Body Check Valve 01 0689 Sl...

Страница 34: ...mpressor 11 52 0907 Lead Assy Compressor 12 52 1210 Harness Assy Recirc Delta 13 52 0908 Harness Assy Carb Delta II 14 11 0186 Jumper Terminal 4 Circuit 15 11 0008 Tie Wire 16 52 0868 01 Lead Assy Kil...

Страница 35: ...prevent possible harm to the environment from improper disposal recycle the unit by locating an authorized recycler or contact the retailer where the product was purchased Comply with local regulatio...

Страница 36: ...Lancer Corp 800 729 1500 Technical Support Warranty 800 729 1550 custserv lancercorp com lancercorp com...

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