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1.10  CONNECTING TO BAG-IN-BOX (BIB) SYRUP SUPPLY (UNITS WITH BUILT-IN SYRUP PUMPS)

 

  

NOTE:

 Cut the syrup inlet tubing shipped with the installation kit into pieces eight feet (2.4M)

 

 

long. These lines can be extended up to a maximum of 12 feet (3.7 M). The maximum height of the 

pumps above the lowest BIB package should not exceed eight feet (2.4M). If either the height of the 

pumps or the length of the inlet line limitations are exceeded, use remote syrup pumps or 

 

 

pressurized syrup containers.

 

 

A.  Remove the protective caps from the syrup pump inlets and connect syrup inlet tube

 

 

  assemblies furnished in the installation kit to the syrup pumps. Lubricate o-rings before installation

 

 

  using an FDA-approved lubricant or water. Be careful not to cut o-rings when installing in pump.

 

 

B.  Mark syrup tube assemblies at BIB hose connector end with product ID tape.

 

 

C.  Route the syrup supply tubes from the unit through hole in counter or through opening in the

 

 

  rear of the dispenser to the BIB syrup supply.

 

 

D.  Dip the hose connectors in a cup of warm water.

 

 

E.  Attach the BIB hose connectors to the appropriate syrup flavor.

 

1.11  CONNECTING TO REMOTE BIB SYRUP PUMPS

 

 

A.  Locate the remote BIB syrup supply and pumps.

 

 

B.  Attach the syrup supply tubes to the dispenser’s syrup inlet fittings (located behind the splash

 

 

  plate) using a 1/4” oetiker clamp for each syrup flavor.

 

 

C.  Route the syrup supply tubes to the remote syrup pumps.

 

 

D.  Complete installation of the remote syrup pump system following the manufacturer’s

     instructions.

 

1.12   CONNECTING TO REMOTE PRESSURIZED SYRUP SUPPLY

 

 

A.  Connect the high pressure CO2 regulator assembly to the CO2 cylinder. Use a new CO2 tank

 

 

  washer if the regulator does not have built-in o-ring seal.

 

 

B.  Place the CO2 cylinder in an easily-accessed location (for example, under the counter) and

 

 

  secure the CO2 cylinder with a safety chain.

 

 

C.  Using tubing and fittings from the installation kit, connect the tubing assembly to the tank mount

 

 

  regulator using a flare seal washer (PN 05-0011). Use a back-up wrench to prevent damage to

 

 

  the regulator assembly.

 

 

D.  Locate the five gallon (figal) syrup containers and the CO2 cylinder and regulator set.

 

 

E.  Attach the syrup supply tube assembly to the dispenser’s syrup inlet fittings (located behind the

 

 

  splash plate) using a 21/32 inch (17.0 mm) oetiker clamp for each syrup flavor.

 

 

F.  Route the syrup supply tubes to the figal syrup containers and attach to the appropriate syrup

     flavor.

 

 

G.  Attach a CO2 supply line from each of the figal syrup containers to the low pressure regulator

 

 

  and pressurize the containers.

 

1.13  PURGING THE CARBONATION SYSTEM

 

 

A.  The relief valve for the built-in carbonator is located under the top cover behind the faucet plate

 

 

  on the right side of the dispenser. Lift the yellow lever on the top of the relief valve until water

 

 

  flows from the holes in the relief valve. Release the relief valve. If supply pressure is low, it may

 

 

  be necessary to reconnect power to the pump and unplug the carbonator probe from the board

 

 

  until water flows from the relief valve.

 

 

B.  Reconnect the power supply to the carbonator pump.

 

 

C.  Decrease the CO2 regulator pressure adjusting screw all the way. Open the CO2 cylinder

 

 

  handle slowly. Turn the CO2 pressure regulator up slowly to 75 PSIG (0.517 MPA).

 

 

D.  Open a dispensing valve until water and syrup are flowing steadily from the valve.

 

 

E.  Repeat Step “D” for each flavor.

 

 

F.  Check all of the unit’s syrup, water and CO2 connections for leaks. Repair if necessary.

   NOTE:

 To check for CO2 leaks, close the valve on the CO2 cylinder and observe if the pressure

 

 

to the system drops with the cylinder valve closed for five minutes. Open the cylinder valve after

   check.
 

 

G.  Replace the unit’s top cover, splash plate and cup rest.

13

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Страница 1: ...rt Warranty 800 729 1550 custserv lancercorp com lancercorp com Manual PN 28 0732 03 OCTOBER 20 2009 FOR QUALIFIED INSTALLER ONLY Model 605 Cold Carbonated Dispenser Operation Manual PN 28 0732 03 Lan...

Страница 2: ...SELECTING A COUNER LOCATION 10 1 4 MOUNTING THE DISPENSER 10 1 5 CONNECTING THE DRAIN 11 1 6 FILLING UNIT WITH WATER 11 1 7 CONNECTING TO ELECTRICAL POWER 11 1 8 CONNECTING TO WATER SUPPLY 12 1 9 CONN...

Страница 3: ...26 5 1 COMPRESSOR DECK ASSEMBLY 26 27 5 2 MINIPUMP ASSEMBLY FIVE FLAVOR PN 82 3900 28 29 5 3 FOAM TANK CABINET ASSEMBLY 30 31 5 4 CARBONATOR WATER SYRUP LINE ASSEMBLIES 32 33 5 5 CONTROL HOUSING ASSE...

Страница 4: ...03 2 mm ELECTRICAL 230VAC 50Hz 3 5AMPs WEIGHT Empty 125 lbs 56 8 kg Operating 163 lbs 74 1 kg Shipping 140 lbs 63 6 kg ICE Bank Weight 11 13 lbs 5 5 9 kg FITTINGS Soda Inlets 3 8 barb Brand syrup inle...

Страница 5: ...Clamps Fittings Water Booster Water Regulator Precision Cutters if removing replacing carbonator tank CONSIDER LOCATION OF THE FOLLOWING PRIOR TO INSTALL Water supply lines Drain Is the countertop lev...

Страница 6: ...in supervisi n Esta unidad no ha sido dise ada para suministrar productos l cteos La temperatura ambiente operativa m nima m xima para el dispensador es de 40 F a 90 F 4 C a 32 C No opere la unidad po...

Страница 7: ...izador de corriente o sistema de proteccion similar 4 Hay una demora de 5 minutos que evita que el compresor y el abanico del condensador arranquen hasta pasado ese tiempo Si hay algun corte en la cor...

Страница 8: ...iques locaux lorsque vous faites des connexions Chaque distributrice doit avoir un circuit lectrique s par N utilisez pas de cordons prolongateurs avec cet appareil Ne pas le brancher avec d autres ap...

Страница 9: ...nd local standards It is the responsibility of the installer to ensure compliance Proporcione un suministro adecuado de agua potable La l nea de suministro de agua debe ser de una tuber a de por lo me...

Страница 10: ...the counter in accordance with NSF directives B When permanently bolting the dispenser to the countertop seal the dispenser base to countertop with a bead of clear FDA approved silicone caulk or seala...

Страница 11: ...RRA DE TRES AGUJEROS USE UN M TODO APROBADO PARA PONER A TIERRA LA UNIDAD AL HACER LAS CONEXIONES RESPETE TODOS LOS C DIGOS EL CTRICOS LOCALES CADA DISPENSADOR DEBE TENER UN CIRCUITO EL CTRICO INDEPEN...

Страница 12: ...mount regulator using a flare seal washer PN 05 0011 Use a back up wrench to prevent damage to the regulator assembly D Route the gas line through a hole in the counter or through the opening in the r...

Страница 13: ...location for example under the counter and secure the CO2 cylinder with a safety chain C Using tubing and fittings from the installation kit connect the tubing assembly to the tank mount regulator usi...

Страница 14: ...EAR VIEW Figure 1 Setting 3 Way Adjustable Back Blocks will be restricted D Remove valve cover from valve 3 E Connect the 1 4 fast on from the water booster harness to the black side terminal on the v...

Страница 15: ...O ANILLO NO EST ROTO O DA ADO SI EST DA ADO REEMPL CELO O ANILLO ATTENTION PR CAUTION POUR ASSURER O RING N EST PAS D CHIR OU ENDOMMAG REMPLACEZ LA SI O RING 1 Check o ring on back block Replace o rin...

Страница 16: ...TION Prepare sanitizing solutions in accordance with the manufacturer s writ ten recommendations and safety guidelines The solution must provide 100 parts per million PPM chlorine e g Sodium Hypochlor...

Страница 17: ...er and replace cover K Draw drinks to flush residual sanitizing solution Taste the beverage to verify that there is no off taste If an off taste is found additional flushing may be required 3 6 CLEANI...

Страница 18: ...3 MPA for BIB pumps B Open shutoff fully C Remove syrup flow control form upper body and clean out any foreign material to ensure smooth free spool movement 4 4 No product dispensed A Water and syrup...

Страница 19: ...t shut off A Cup lever may be sticking or binding B Switch not actuating freely C Solenoid armature not returning to bottom position A Correct or replace lever B Check switch fro free actuation C Repl...

Страница 20: ...and will not cut off First check that the three minute carbonator timer has not timed out Turn unit OFF then ON If the pump shuts off in less than 30 seconds the dispenser is not frozen A PCB malfunct...

Страница 21: ...e PCB assembly G Refer to wiring diagram and correct H Replace ice bank probe I Reset circuit breaker on top of control box If breaker trips again see Section 8 22 J Connect ice bank probe to PCB 4 14...

Страница 22: ...enser fan motor F Repair and recharge G Replace compressor 4 18 Compressor runs normally but water line is frozen A Low water level in water bath B Syrup in water bath C Water cage is out of position...

Страница 23: ...pened A Out of CO2 CO2 not turned on or low CO2 pressure B Out of syrup C BIB connector not tight D Kinks in syrup or gas lines A Replace CO2 supply turn on CO2 supply or adjust CO2 pressure to 70 80...

Страница 24: ...A Timed out B Fuse blown on PCB C Faulty carbonator probe D Air in carbonator E Faulty PCB A Check water supply turn machine off and on B Replace fuse F1 on PCB C Disconnect J14 connector from PCB If...

Страница 25: ...25 NOTES...

Страница 26: ...5 ILLUSTRATIONS PARTS LISTINGS AND WIRING DIAGRAMS 5 1 COMPRESSOR DECK ASSEMBLY 27 15 32 18 16 7 5 20 26 2 1 31 25 3 4 6 14 19 17 33 13 22 21 24 8 12 23 11 10 29 28 30 9 26...

Страница 27: ...on Red 1 17 47 0344 Process Tube Dryer Red 1 18 47 1655 Tube High Side Red 1 19 47 1656 Tube Condenser Out Red 1 20 51 0061 Accumulator 0 375 Holes 21 30 6844 Retainer Baffle Condenser Red 1 22 50 032...

Страница 28: ...28 5 2 MINIPUMP ASSEMBLY FIVE FLAVOR PN 82 3900 2 4 11 5 6 8 7 9 10 1 3...

Страница 29: ...0504 Screw 8 18 x 0 375 3 04 0275 Screw 8 16 x 0 427 4 05 1687 Body Cap Housing Dampener 5 01 1483 Elbow Assy Syrup 1 4 Barb 6 02 0089 O Ring 2 012 97 0999 7 04 0359 Screw 8 32 x 3 100 PHD PH 8 54 009...

Страница 30: ...30 5 3 FOAM TANK CABINET ASSEMBLY 10 7 8 5 6 18 19 12 13 17 14 15 16 2 11 9 3 4 1...

Страница 31: ...y Red 1 7 05 2593 01 Drip Tray No Drain Red 1 8 23 1462 Cup Rest Wire Red 1 9 30 9864 Plate Faucet Red 1 10 30 9863 Plate Splash Red 1 11 12 0097 Switch Key Lock Maintain Spade 12 30 15022 Bracket Pum...

Страница 32: ...32 5 4 CARBONATOR WATER SYRUP LINE ASSEMBLIES 3 13 12 11 1 10 4 5 6 7 8 9 9 2...

Страница 33: ...Syrup 3 Red 1 7 48 2512 Tube Assy Syrup 4 Red 1 8 48 2513 Tube Assy Syrup 5 Red 1 9 02 0005 O Ring 10 23 1457 Cage Assy Water Red 1 11 17 0341 Check Valve Assy 3 8 01 0669 Body Check Valve 01 0689 Sl...

Страница 34: ...mpressor 11 52 0907 Lead Assy Compressor 12 52 1210 Harness Assy Recirc Delta 13 52 0908 Harness Assy Carb Delta II 14 11 0186 Jumper Terminal 4 Circuit 15 11 0008 Tie Wire 16 52 0868 01 Lead Assy Kil...

Страница 35: ...prevent possible harm to the environment from improper disposal recycle the unit by locating an authorized recycler or contact the retailer where the product was purchased Comply with local regulatio...

Страница 36: ...Lancer Corp 800 729 1500 Technical Support Warranty 800 729 1550 custserv lancercorp com lancercorp com...

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