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PAGE 4

OPERATION:

1. Normal Operation Position:

 The inlet and outlet 

handles point in the direction of flow indicated by the 

engraved  arrows  on  the  control  valve.  Water  flows 

through  the  control  valve  during  normal  operation. 

During  the  regeneration  cycle,  this  position  also 

allows the control valve to provide regeneration water 

to the filter while also providing untreated water to the  

building plumbing system. 

(see figure 1)

2.  Bypass  Position: 

The  inlet  and  outlet  handles 

point  to  the  center  of  the  bypass. The  control  valve 

is isolated from the water pressure contained in the 

building plumbing system. Untreated water is supplied 

to the building plumbing system. 

(see figure 2)

3.  Diagnostic  Position:

  The  inlet  handle  points  in 

the  direction  of  flow  and  the  outlet  handle  points  to 

the center of bypass valve. System water pressure is 

allowed to the control valve and the building plumbing 

system while not allowing water to exit from the control 

valve to the building plumbing. 

(see figure 3)

4. Shut Off Position: 

The inlet handle points to the 

center of the bypass valve and the outlet handle points 

in  the  direction  of  flow.  The  water  is  shut  off  to  the 

building plumbing system. The filter will depressurize 

upon opening a tap in the building. If water is available 

on  the  outlet  side  of  the  filter  it  is  an  indication  of 

water bypassing around the system (i.e. a plumbing 

connection somewhere in the building bypasses the 

system). 

(see figure 4)

The bypass valve is typically used to isolate the control valve from the plumbing system’s water pressure in order to perform control 

valve repairs or maintenance. The X-Factor bypass valve is particularly unique in the water treatment industry due to its versatility 

and state of the art design features. The 1” full flow bypass valve incorporates four positions, including a diagnostic position that 

allows service personal to work on a pressurized system while still providing untreated bypassed water to the facility or residence. Its 

completely non-metallic, all-plastic design allows for easy access and serviceability without the need for tools. 
The bypass body and rotors are glass filled Noryl

®

 (or equivalent) and the nuts and caps are glass filled polypropylene. All seals are 

self-lubricating EPDM to help prevent valve seizing after long periods of non-use. Internal o-rings can easily be replaced if service is 

required.
The bypass consists of two interchangeable plug valves that are operated independently by red arrow-shaped handles. The handles 

identify the flow direction of the water. The plug valves enable the bypass valve to operate in four positions.

The working parts of the bypass valve are the rotor assemblies that are contained under the bypass valve caps. Before working on the 

rotors, make sure the system is depressurized. Turn the red arrow shaped handles towards the center of the bypass valve and back 

several times to ensure rotor is turning freely. 
The nuts and caps are designed to be unscrewed or tightened by hand. If necessary a pliers or the service spanner wrench can be 

used to unscrew the nut or cap. Do not use a pipe wrench to tighten or loosen nuts or caps. Do not place screwdriver in slots on caps 

and/or tap with a hammer. 
Refer to page 23 for bypass valve parts diagram and page 24

 

for service spanner wrench information.

To access the rotor, unscrew the cap and lift the cap, rotor and handle out as one unit. Twisting the unit as you pull it out will help to 

remove it more easily. There are three o-rings: one under the rotor cap, one on the rotor stem and the rotor seal. Replace worn 

 

o-rings. Clean rotor. Reinstall rotor.
When reinstalling the red arrow handles be sure that:

1.  The handle pointers are lined up with the control valve body arrows, and the rotor seal o-ring and retainer on both rotors face 

to the right when being viewed from the front of the control valve; or

2.  Arrows point toward each other in the bypass position.

Since the handles can be pulled off, they could be accidentally reinstalled 180° from their correct orientation. To install the red arrow 

handles correctly, keep the handles pointed in the same direction as the arrows engraved on the control valve body while tightening the 

bypass valve caps. 

figure 1

figure 2

figure 3

figure 4

BYPASS VALVE

Содержание 7-LXDAN-1B

Страница 1: ...LTER WITH THE X FACTOR DIAMOND LINE CONTROL VALVE INSTALLATION OPERATING AND SERVICE MANUAL WATER FILTERS AND NEUTRALIZERS ACID NEUTRALIZERS 7 LXDAN 1B 7 LXDAN 1 5B 7 LXDAN 2B 7 LXDAN 3B IRON FILTER 7...

Страница 2: ...LXKATAIR 8 9 Installation and Start Up for 7 LXKATAIRO3 10 11 General Operation 12 13 User Displays Regeneration Mode Manual Regeneration Service Call Reminder Error Message Low Battery Set Time of Da...

Страница 3: ...ity without adequate disinfection before or after treatment The Enhanced Oxidation Generator EOG is an ozone generator for use with LXKATAIRO3 models ONLY Ozone is NOT recommended for filter models us...

Страница 4: ...ows for easy access and serviceability without the need for tools The bypass body and rotors are glass filled Noryl or equivalent and the nuts and caps are glass filled polypropylene All seals are sel...

Страница 5: ...ontrol valve 5 A jumper ground wire should be installed between the inlet and outlet pipe whenever the metallic continuity of a water distribution piping system is interrupted Install grounding strap...

Страница 6: ...EDS 20 FEET IN LENGTH DRAIN LINE PIPE SIZE SHOULD BE MINIMUM 3 4 LOCATE WATER FILTER CLOSE TO A DRAIN AVOID OVERHEAD DRAIN LINES IF POSSIBLE TO PREVENT BACK PRESSURE ON THE SYSTEM IF OVERHEAD DRAIN LI...

Страница 7: ...Unplug the transformer so the filter control valve will not cycle to the next position SLOWLY turn bypass valve to DIAGNOSTIC position see figure 3 on page 4 to allow water to slowly enter filter in o...

Страница 8: ...ONNECTION DRAIN LINE FITTING CONNECTION V3007 STANDARD FITTING ASSEMBLY SUPPLIED WITH FILTER OPTIONAL FITTING ASSEMBLIES AVAILABLE WITH FILTER WATER FILTER CAUTION DRAIN LINE HARD PIPING IS STRONGLY R...

Страница 9: ...kly with water will result in the mineral plugging the drain line and control valve assembly Some minerals such as Carbon should not be backwashed immediately for extended periods of time For best res...

Страница 10: ...NCED OXIDATION GENERATOR DRAIN LINE FITTING CONNECTION DRAIN LINE FITTING CONNECTION V3007 STANDARD FITTING ASSEMBLY SUPPLIED WITH FILTER OPTIONAL FITTING ASSEMBLIES AVAILABLE WITH FILTER WATER FILTER...

Страница 11: ...pH with time To prevent pH increment allow the filter to backwash Katalox Light for at least 60 minutes After at least an hour has passed and when water is flowing steadily to drain clear and without...

Страница 12: ...system begins to regenerate the display will change to SOLID GREEN when illuminated and include information about the step of the regeneration process and the time remaining for that step to be compl...

Страница 13: ...he day using or buttons AM PM toggles after 12 Press NEXT to go to Step 3 STEP 3 Current Time minutes Set the minutes of the day using or buttons Press NEXT to exit Set Time of Day Press REGEN to retu...

Страница 14: ...er allowable range from 1 to 28 a backwash initiation will be called for on that day even if sufficient volume of water were not used to call for a backwash Set Day Override using or buttons number of...

Страница 15: ...on to change phone number and banner text Phone Number Set phone number using the or arrow Press NEXT to forward to the next digit Press REGEN to return to previous digit Banner Text Set the banner te...

Страница 16: ...ank height R DIP1050 1 Bottom Plate Tank 3 4 Distributor Tube Connector 1 5 Q7005 Dome Plug w o ring for 7 LXDAN models only 1 7 LXCT 7 LXDAN 7 LXIM 7 LXST PARTS Dwg No Order No Description Qty 1 LXCV...

Страница 17: ...ir Blocker 1 3 Refer to page 2 for tank size and part number not shown C2015 Bottom Plate Tank 4 8 x 2 5 8 adaptor w o ring for 14x65 and 16x65 tanks only 1 1 4 5 D1130 12 Ft cut for tank height R DIP...

Страница 18: ...s manual Metered Control Valve 1 3 D1047 Air Blocker 1 4 Refer to page 2 for tank size and part number not shown C2015 Bottom Plate Tank 4 8 x 2 5 8 adaptor w o ring for 14x65 and 16x65 tanks only 1 1...

Страница 19: ...conds This resets the electronics and establishes the service piston position The display should flash the software version and then reset the valve to the service position AC Adapter Order No Not sho...

Страница 20: ...r tap with a hammer Refer to page 29 for detailed service instructions 1 2 3 4 5 INJECTOR CAP INJECTOR SCREEN INJECTOR PLUG AND O RING Drawing No Order No Description Qty 1 V3005 Spacer Stack Assembly...

Страница 21: ...d by hand or with the service spanner wrench see page 24 If necessary a pliers can be used to unscrew the nut or cap Do not use a pipe wrench to tighten or loosen nuts or caps Do not place a screwdriv...

Страница 22: ...3 4 NPT connection unless using 5 8 O D polytubing Do not use Vaseline oils other hydrocarbon lubricants or spray silicone anywhere A silicone lubricant may be used on black o rings but is not necess...

Страница 23: ...ption Fitting Vertical Adapter Assembly Drawing No Order No Description Quantity 1 V3151 Nut 1 Quick Connect 2 2 V3150 Split Ring 2 3 V3105 O Ring 215 2 4 V3191 Vertical Adapter 2 Factory installed on...

Страница 24: ...o tools are necessary to assemble or disassemble the valve the wrench shown in various positions on the valve may be purchased to aid in assembly or disassembly Loosens Injector And Bypass Caps Loosen...

Страница 25: ...der No V3007 07 Description Fitting 1 1 PVC Solvent Assembly Drawing No Order No Description Quantity 1 V3151 Nut 1 Quick Connect 2 2 V3150 Split Ring 2 3 V3105 O Ring 215 2 4 V3352 Fitting 1 1 PVC So...

Страница 26: ...some water from the tank through the dome hole This will allow room to add mineral and reduce water spillage Add the appropriate amount of replacement mineral through the dome hole Pay close attentio...

Страница 27: ...the drive bracket start by removing the plugs for the power source and the water meter Unweave the wires from the side holders Two tabs on the top of the drive back plate hold the drive bracket in pla...

Страница 28: ...o remove the drive cap assembly use the special plastic service spanner wrench see page 16 or insert a to flat blade screwdriver into one of the slots around the top 2 of the drive cap assembly so it...

Страница 29: ...eaks replace the entire plug The injector consists of a throat and a nozzle Chemically clean the injector with vinegar or sodium bisulfite The holes can be blown out with air Both pieces have small di...

Страница 30: ...er Operating Temp Min to Max F 40 to 100 AC Adaptor Input Voltage Hertz 120V AC 60 Hz AC Adaptor Output Voltage Current 15V DC 0 5 A 3 Volt Lithium Coin Cell Battery type 2032 PC Board Relay Terminal...

Страница 31: ...etely replaced For removal of chloramines hydrogen sulfide and even iron special catalytic carbon is recommended When catalytic carbon is used for sulfur and iron removal pretreatment by aeration is r...

Страница 32: ...1 Higher flow rates are possible however lower flow rates produce higher quality water Factory setting Refer to page 14 to adjust days between backwash based on local conditions To adjust cycle progra...

Страница 33: ...lity water 1 0 2 0 1 Factory setting Backwashing every day is strongly recommended to replace the head of air or ozone 2 7 4 6 5 4 9 1 5 3 10 1 0 2 0 3 0 Less frequent backwashing should only be consi...

Страница 34: ...lace meter f Defective PC Board f Replace PC Board 4 Control valve backwashes at wrong time of day a Power outage a Reset time of day If PC Board has battery back up present the battery may be deplete...

Страница 35: ...ine and clean to correct restriction f Drain line to long or too high f Shorten length and or height g Low water pressure g Check incoming water pressure water pressure must remain at minimum of 25 ps...

Страница 36: ...oard for 5 seconds and then reconnect 13 Error 103 Control valve motor ran too long and was unable to find the next cycle position a Motor failure during a backwash a Check motor connections then Pres...

Страница 37: ...h piston position or disconnect power supply from PC Board for 5 seconds and then reconnect d Foreign matter built up on piston and stack assemblies creating friction and drag enough to time out motor...

Страница 38: ...PAGE 38...

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Страница 40: ...PAGE 40 2 23 A DIVISION OF C B TOOL CO 1340 MANHEIM PIKE LANCASTER PA 17601 3196 TEL 717 397 3521 FAX 717 392 0266 www lancasterwatergroup com E mail info lancasterwatergroup com...

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