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PAGE 29

OV15 CHECK VALVE CARTRIDGE (refer to page 17 for diagrams):

To replace the check valve cartridge (recommended annually), pull out the elbow-locking clip and then pull straight up on the elbow. 

Replace the elbow locking clip in the slot so that it is not misplaced. Remove the white check valve cartridge. 
Install a new check valve cartridge as shown in diagrams by pushing the check valve cartridge into the elbow until the o-ring seats. 

Remove locking clip, push down on elbow to reset and insert locking clip. 
Do not use Vaseline, oils, or other unacceptable lubricants on o-rings. A silicone lubricant may be used on the o-ring on the elbow or the 

check valve cartridge. 

SPACER STACK ASSEMBLY (refer to page 19&20 for diagrams):

To access the spacer stack assembly remove the drive assembly, drive cap assembly and piston. The spacer stack assembly can be 

removed easily without tools by using thumb and forefinger. Inspect the black o-rings and clear lip seals for wear or damage. Replace 

the entire stack if necessary. Do not disassemble the stack. 
The spacer stack assembly may be chemically cleaned (dilute sodium bisulfite or vinegar) or wiped with a soft cloth. 
The spacer stack assembly can be pushed into the control valve body bore by hand. Since the spacer stack assembly can be 

compressed it is easier to use a blunt object (5/8” to 1-1/8” in diameter) to push the center of the assembly into the control valve body. 

The assembly is properly seated when at least four threads are exposed (approximately 5/8”). Do not force the spacer stack assembly 

in. The control valve body bore interior can be lubricated with silicone to allow for easy insertion of the entire stack.
Reattach the drive cap assembly and piston(s) and the drive assembly.
After completing any valve maintenance involving the drive assembly or the drive cap assembly and pistons, unplug power source jack 
from the printed circuit board (black wire) and plug back in or press and hold 

NEXT

 and 

REGEN

 buttons for 3 seconds.

This resets the electronics and establishes the service piston position. The display should flash the software version and then reset the 

valve to the service position.

INJECTOR CAP, SCREEN, INJECTOR PLUG, AND INJECTOR (refer to page 20 for diagram):

Unscrew the injector cap and lift off. Loosen cap with special plastic service spanner wrench (see page 24) or pliers if necessary. 

Attached to the injector cap is a screen. Remove the screen and clean if fouled.
The plug and/or injector can be pried out with a small screwdriver. The plug can be wiped clean. If the plug leaks replace the entire 

plug. The injector consists of a throat and a nozzle. Chemically clean the injector with vinegar or sodium bisulfite. The holes can be 

blown out with air. Both pieces have small diameter holes that control the flow rates of water to insure that the proper concentration 

of regenerant is used. Sharp objects, which can score the plastic, should not be used to clean the injector. Scoring the injector or 

increasing the diameter of the hole could change the operating parameters of the injector. 
For 7-LXCTAIR, 7-LXIMAIR, 7-LXKATAIR and 7-LXKATAIRO3 models, push the plug in the hole marked “UP” and the injector in the 

hole marked “DN”.
For all other models, push the plugs in the holes marked “UP” and “DN”.
Replace the screen and hand tighten the injector cap.

WATER METER  (refer to page 21 for diagrams):

The water meter assembly is connected to the PC board by a wire. If the entire water meter assembly is to be replaced, remove the 

control valve cover and disconnect the power source and water meter plugs from the PC board. Unlatch the drive assembly and lean it 

forward. Unthread the water meter wire from the side of the drive assembly and through the drive back plate. To reinstall, rethread the 

water meter wire through the drive back plate and the side of the drive assembly. Reattach the drive assembly and the water meter and 

power plugs. 
THIS WATER METER SHOULD NOT BE USED AS THE PRIMARY MONITORING DEVICE FOR CRITICAL OR HEALTH EFFECT 

APPLICATIONS.
The water meter wire does not need to be removed from the PC board if the water meter is only being inspected and cleaned. To 

remove the water meter assembly, unscrew the meter cap on the left side of the control valve. Pliers may be used to unscrew the nut if 

necessary. 
With the nut removed, a slot at the top of the water meter is visible. Twist a flat blade screwdriver in the slot between the control valve 

body and the meter. When the meter is part way out it is easy to remove the water meter from the housing. Once the water meter is 

removed from the control valve body, gently pull forward on the turbine to remove it from the shaft.
Do not use a wire brush to clean the turbine. Wipe with a clean cloth or chemically clean in dilute sodium bisulfite or vinegar. The 

turbine can be immersed in the chemical. Do not immerse electronics. If the turbine is scored or damaged or the bearings on the turbine 

are worn, replace the turbine.
Do not lubricate the turbine shaft. The turbine shaft bearings are prelubricated. Do not use Vaseline, oils, or other unacceptable 

lubricants on the o-ring. A silicone lubricant may be used on the black o-ring. 
Snap the turbine on the shaft and reinsert the water meter into the side slot. Hand tighten the nut. Do not use a pipe wrench to tighten 

nut.

Содержание 7-LXDAN-1B

Страница 1: ...LTER WITH THE X FACTOR DIAMOND LINE CONTROL VALVE INSTALLATION OPERATING AND SERVICE MANUAL WATER FILTERS AND NEUTRALIZERS ACID NEUTRALIZERS 7 LXDAN 1B 7 LXDAN 1 5B 7 LXDAN 2B 7 LXDAN 3B IRON FILTER 7...

Страница 2: ...LXKATAIR 8 9 Installation and Start Up for 7 LXKATAIRO3 10 11 General Operation 12 13 User Displays Regeneration Mode Manual Regeneration Service Call Reminder Error Message Low Battery Set Time of Da...

Страница 3: ...ity without adequate disinfection before or after treatment The Enhanced Oxidation Generator EOG is an ozone generator for use with LXKATAIRO3 models ONLY Ozone is NOT recommended for filter models us...

Страница 4: ...ows for easy access and serviceability without the need for tools The bypass body and rotors are glass filled Noryl or equivalent and the nuts and caps are glass filled polypropylene All seals are sel...

Страница 5: ...ontrol valve 5 A jumper ground wire should be installed between the inlet and outlet pipe whenever the metallic continuity of a water distribution piping system is interrupted Install grounding strap...

Страница 6: ...EDS 20 FEET IN LENGTH DRAIN LINE PIPE SIZE SHOULD BE MINIMUM 3 4 LOCATE WATER FILTER CLOSE TO A DRAIN AVOID OVERHEAD DRAIN LINES IF POSSIBLE TO PREVENT BACK PRESSURE ON THE SYSTEM IF OVERHEAD DRAIN LI...

Страница 7: ...Unplug the transformer so the filter control valve will not cycle to the next position SLOWLY turn bypass valve to DIAGNOSTIC position see figure 3 on page 4 to allow water to slowly enter filter in o...

Страница 8: ...ONNECTION DRAIN LINE FITTING CONNECTION V3007 STANDARD FITTING ASSEMBLY SUPPLIED WITH FILTER OPTIONAL FITTING ASSEMBLIES AVAILABLE WITH FILTER WATER FILTER CAUTION DRAIN LINE HARD PIPING IS STRONGLY R...

Страница 9: ...kly with water will result in the mineral plugging the drain line and control valve assembly Some minerals such as Carbon should not be backwashed immediately for extended periods of time For best res...

Страница 10: ...NCED OXIDATION GENERATOR DRAIN LINE FITTING CONNECTION DRAIN LINE FITTING CONNECTION V3007 STANDARD FITTING ASSEMBLY SUPPLIED WITH FILTER OPTIONAL FITTING ASSEMBLIES AVAILABLE WITH FILTER WATER FILTER...

Страница 11: ...pH with time To prevent pH increment allow the filter to backwash Katalox Light for at least 60 minutes After at least an hour has passed and when water is flowing steadily to drain clear and without...

Страница 12: ...system begins to regenerate the display will change to SOLID GREEN when illuminated and include information about the step of the regeneration process and the time remaining for that step to be compl...

Страница 13: ...he day using or buttons AM PM toggles after 12 Press NEXT to go to Step 3 STEP 3 Current Time minutes Set the minutes of the day using or buttons Press NEXT to exit Set Time of Day Press REGEN to retu...

Страница 14: ...er allowable range from 1 to 28 a backwash initiation will be called for on that day even if sufficient volume of water were not used to call for a backwash Set Day Override using or buttons number of...

Страница 15: ...on to change phone number and banner text Phone Number Set phone number using the or arrow Press NEXT to forward to the next digit Press REGEN to return to previous digit Banner Text Set the banner te...

Страница 16: ...ank height R DIP1050 1 Bottom Plate Tank 3 4 Distributor Tube Connector 1 5 Q7005 Dome Plug w o ring for 7 LXDAN models only 1 7 LXCT 7 LXDAN 7 LXIM 7 LXST PARTS Dwg No Order No Description Qty 1 LXCV...

Страница 17: ...ir Blocker 1 3 Refer to page 2 for tank size and part number not shown C2015 Bottom Plate Tank 4 8 x 2 5 8 adaptor w o ring for 14x65 and 16x65 tanks only 1 1 4 5 D1130 12 Ft cut for tank height R DIP...

Страница 18: ...s manual Metered Control Valve 1 3 D1047 Air Blocker 1 4 Refer to page 2 for tank size and part number not shown C2015 Bottom Plate Tank 4 8 x 2 5 8 adaptor w o ring for 14x65 and 16x65 tanks only 1 1...

Страница 19: ...conds This resets the electronics and establishes the service piston position The display should flash the software version and then reset the valve to the service position AC Adapter Order No Not sho...

Страница 20: ...r tap with a hammer Refer to page 29 for detailed service instructions 1 2 3 4 5 INJECTOR CAP INJECTOR SCREEN INJECTOR PLUG AND O RING Drawing No Order No Description Qty 1 V3005 Spacer Stack Assembly...

Страница 21: ...d by hand or with the service spanner wrench see page 24 If necessary a pliers can be used to unscrew the nut or cap Do not use a pipe wrench to tighten or loosen nuts or caps Do not place a screwdriv...

Страница 22: ...3 4 NPT connection unless using 5 8 O D polytubing Do not use Vaseline oils other hydrocarbon lubricants or spray silicone anywhere A silicone lubricant may be used on black o rings but is not necess...

Страница 23: ...ption Fitting Vertical Adapter Assembly Drawing No Order No Description Quantity 1 V3151 Nut 1 Quick Connect 2 2 V3150 Split Ring 2 3 V3105 O Ring 215 2 4 V3191 Vertical Adapter 2 Factory installed on...

Страница 24: ...o tools are necessary to assemble or disassemble the valve the wrench shown in various positions on the valve may be purchased to aid in assembly or disassembly Loosens Injector And Bypass Caps Loosen...

Страница 25: ...der No V3007 07 Description Fitting 1 1 PVC Solvent Assembly Drawing No Order No Description Quantity 1 V3151 Nut 1 Quick Connect 2 2 V3150 Split Ring 2 3 V3105 O Ring 215 2 4 V3352 Fitting 1 1 PVC So...

Страница 26: ...some water from the tank through the dome hole This will allow room to add mineral and reduce water spillage Add the appropriate amount of replacement mineral through the dome hole Pay close attentio...

Страница 27: ...the drive bracket start by removing the plugs for the power source and the water meter Unweave the wires from the side holders Two tabs on the top of the drive back plate hold the drive bracket in pla...

Страница 28: ...o remove the drive cap assembly use the special plastic service spanner wrench see page 16 or insert a to flat blade screwdriver into one of the slots around the top 2 of the drive cap assembly so it...

Страница 29: ...eaks replace the entire plug The injector consists of a throat and a nozzle Chemically clean the injector with vinegar or sodium bisulfite The holes can be blown out with air Both pieces have small di...

Страница 30: ...er Operating Temp Min to Max F 40 to 100 AC Adaptor Input Voltage Hertz 120V AC 60 Hz AC Adaptor Output Voltage Current 15V DC 0 5 A 3 Volt Lithium Coin Cell Battery type 2032 PC Board Relay Terminal...

Страница 31: ...etely replaced For removal of chloramines hydrogen sulfide and even iron special catalytic carbon is recommended When catalytic carbon is used for sulfur and iron removal pretreatment by aeration is r...

Страница 32: ...1 Higher flow rates are possible however lower flow rates produce higher quality water Factory setting Refer to page 14 to adjust days between backwash based on local conditions To adjust cycle progra...

Страница 33: ...lity water 1 0 2 0 1 Factory setting Backwashing every day is strongly recommended to replace the head of air or ozone 2 7 4 6 5 4 9 1 5 3 10 1 0 2 0 3 0 Less frequent backwashing should only be consi...

Страница 34: ...lace meter f Defective PC Board f Replace PC Board 4 Control valve backwashes at wrong time of day a Power outage a Reset time of day If PC Board has battery back up present the battery may be deplete...

Страница 35: ...ine and clean to correct restriction f Drain line to long or too high f Shorten length and or height g Low water pressure g Check incoming water pressure water pressure must remain at minimum of 25 ps...

Страница 36: ...oard for 5 seconds and then reconnect 13 Error 103 Control valve motor ran too long and was unable to find the next cycle position a Motor failure during a backwash a Check motor connections then Pres...

Страница 37: ...h piston position or disconnect power supply from PC Board for 5 seconds and then reconnect d Foreign matter built up on piston and stack assemblies creating friction and drag enough to time out motor...

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Страница 40: ...PAGE 40 2 23 A DIVISION OF C B TOOL CO 1340 MANHEIM PIKE LANCASTER PA 17601 3196 TEL 717 397 3521 FAX 717 392 0266 www lancasterwatergroup com E mail info lancasterwatergroup com...

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