
4
. LUBRICATION SYSTEM
4-2
DINK 200
SERVICE INFORMATION
GENERAL INSTRUCTIONS
•
The maintenance of lubrication system can be performed with the engine installed in the frame.
•
Drain the coolant before starting any operations.
•
Use care when removing and installing the oil pump not to allow dust and foreign matters to enter
the engine and oil line.
•
Do not attempt to disassemble the oil pump. The oil pump must be replaced as a set when it
reaches its service limit.
•
After the oil pump is installed, check each part for oil leaks.
SPECIFICATIONS
OIL PUMP
Standard (mm)
Service Limit (mm)
Inner rotor-to-outer rotor clearance
0.15
0.20
Outer rotor-to-pump body clearance
0.15
_
0.20
0.25
Rotor end-to-pump body clearance
0.04
_
0.09
0.12
ENGINE OIL
Engine Oil Capacity
At disassembly: 1.1 liter At change: 0.9 liter
Recommended Oil
SAE15W40# API: SG/CD
TROUBLESHOOTING
Oil level too low
Poor lubrication pressure
•
Natural oil consumption
•
Oil level too low
•
Oil leaks
•
Clogged oil filter or oil passage
•
Worn piston rings
•
Faulty oil pump
•
Worn valve guide
•
Worn valve guide seal
Oil contamination
•
Oil not changed often enough
•
Faulty cylinder head gasket
•
Loose cylinder head bolts
Содержание DINK 200
Страница 21: ...1 GENERAL INFORMATION 1 19 DINK 200 WIRING DIAGRAM...
Страница 34: ...2 EXHAUST MUFFLER FRAME COVERS 2 1 DINK 200 SCHEMATIC DRAWING...
Страница 53: ...4 LUBRICATION SYSTEM 4 1 DINK 200 LUBRICATION SYSTEM Oil Pump Oil Filter Screen Crankshaft Rocker Arm Shaft...
Страница 60: ...5 ENGINE REMOVAL INSTALLATION 5 1 DINK 200 SCHEMATIC DRAWING 3 0kg m 5 0kg m 4 0kg m...
Страница 66: ...6 CYLINDER HEAD VALVES 6 1 DINK 200 SCHEMATIC DRAWING...
Страница 78: ...7 CYLINDER PISTON 7 1 DINK 200 SCHEMATIC DRAWING...
Страница 87: ...8 DRIVE AND DRIVEN PULLEYS KICK STARTER 8 1 DINK 200 SCHEMATIC DRAWING...
Страница 105: ...9 FINAL REDUCTION 9 1 DINK 200 SCHEMATIC DRAWING...
Страница 114: ...10 A C GENERATOR STARTER CLUTCH 10 1 DINK 200 SCHEMATIC DRAWING...
Страница 121: ...11 CRANKCASE CRANKSHAFT 11 1 DINK 200 SCHEMATIC DRAWING...
Страница 129: ...12 COOLING SYSTEM 12 1 DINK 200 SCHEMATIC DRAWING Torque 1 0_ 1 4kg m Left Hand Threads...
Страница 147: ...13 FUEL SYSTEM CARBURETOR FUEL PUMP 13 1 DINK 200 FUEL SYSTEM...
Страница 148: ...13 FUEL SYSTEM CARBURETOR FUEL PUMP 13 2 DINK 200 SCHEMATIC DRAWING...
Страница 185: ...15 REAR BRAKE REAR FORK REAR WHEEL REAR SHOCK ABSORBER 15 1 DINK 200 SCHEMATIC DRAWING...