
11
. CRANKCASE/CRANKSHAFT
11-2
DINK 200
SERVICE INFORMATION
GENERAL INSTRUCTIONS
•
This section covers crankcase separation to service the crankshaft. The engine must be removed
for this operation.
•
When separating the crankcase, never use a driver to pry the crankcase mating surfaces apart
forcedly to prevent damaging the mating surfaces.
•
When installing the crankcase, do not use an iron hammer to tap it.
•
The following parts must be removed before separating the crankcase.
Cylinder head (
6-4)
Cylinder/piston (
7-3)
Right crankcase cover/drive and driven pulley (
8-3)
A.C. generator/starter clutch (
10-3)
Rear wheel/rear shock absorber (
15-4)
Starter motor (
19-3)
Oil pump (
4-4)
SPECIFICATIONS
Item
Standard (mm)
Service Limit (mm)
Connecting rod big end side clearance
0.15
_
0.35
0.6
Crankshaft Connecting rod big end radial clearance
0.
_
0.008
0.05
Runout
0.10
TORQUE VALUES
Crankcase bolt
7.8
_
10.8N-m
Cam chain tensioner slipper bolt
7.8
_
11.8N-m
SPECIAL TOOL
Gear remover
TROUBLESHOOTING
Excessive engine noise
•
Excessive bearing play
•
Excessive crankpin bearing play
•
Worn piston pin and piston pin hole
Содержание DINK 200
Страница 21: ...1 GENERAL INFORMATION 1 19 DINK 200 WIRING DIAGRAM...
Страница 34: ...2 EXHAUST MUFFLER FRAME COVERS 2 1 DINK 200 SCHEMATIC DRAWING...
Страница 53: ...4 LUBRICATION SYSTEM 4 1 DINK 200 LUBRICATION SYSTEM Oil Pump Oil Filter Screen Crankshaft Rocker Arm Shaft...
Страница 60: ...5 ENGINE REMOVAL INSTALLATION 5 1 DINK 200 SCHEMATIC DRAWING 3 0kg m 5 0kg m 4 0kg m...
Страница 66: ...6 CYLINDER HEAD VALVES 6 1 DINK 200 SCHEMATIC DRAWING...
Страница 78: ...7 CYLINDER PISTON 7 1 DINK 200 SCHEMATIC DRAWING...
Страница 87: ...8 DRIVE AND DRIVEN PULLEYS KICK STARTER 8 1 DINK 200 SCHEMATIC DRAWING...
Страница 105: ...9 FINAL REDUCTION 9 1 DINK 200 SCHEMATIC DRAWING...
Страница 114: ...10 A C GENERATOR STARTER CLUTCH 10 1 DINK 200 SCHEMATIC DRAWING...
Страница 121: ...11 CRANKCASE CRANKSHAFT 11 1 DINK 200 SCHEMATIC DRAWING...
Страница 129: ...12 COOLING SYSTEM 12 1 DINK 200 SCHEMATIC DRAWING Torque 1 0_ 1 4kg m Left Hand Threads...
Страница 147: ...13 FUEL SYSTEM CARBURETOR FUEL PUMP 13 1 DINK 200 FUEL SYSTEM...
Страница 148: ...13 FUEL SYSTEM CARBURETOR FUEL PUMP 13 2 DINK 200 SCHEMATIC DRAWING...
Страница 185: ...15 REAR BRAKE REAR FORK REAR WHEEL REAR SHOCK ABSORBER 15 1 DINK 200 SCHEMATIC DRAWING...